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Quadratec Q Series Assembly And Installation Manual

Quadratec Q Series Assembly And Installation Manual

Electric winch
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Q-Series
Assembly and Installation Manual
REQUIRED TOOLS:
SAFETY GLASSES
GLOVES
TORQUE WRENCH
10 MM SOCKET
10 MM WRENCH
lectric Winch
#
92122.200X
READ ALL SAFETY MESSAGES AND UNDERSTAND ALL
INSTRUCTIONS AND PROCEDURE NOTI ES BEFORE
ATTEMPTING TO INSTALL OR USE THIS PRODUCT.
13 MM WRENCH
14 MM WRENCH
4 MM HEX (ALLEN
5 MM HEX (ALLEN
P2 PHILLIPS HEAD SCREW DRIVER
NEEDLE NOSE PLIERS
The Trusted Source
®
) KEY
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Summary of Contents for Quadratec Q Series

  • Page 1 Q-Series lectric Winch Assembly and Installation Manual 92122.200X READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTIONS AND PROCEDURE NOTI ES BEFORE ATTEMPTING TO INSTALL OR USE THIS PRODUCT. REQUIRED TOOLS: 13 MM WRENCH SAFETY GLASSES 14 MM WRENCH ® GLOVES 4 MM HEX (ALLEN ) KEY ®...
  • Page 2 NOTICE signal. Unpacking: When unpacking, check to make sure all parts are included. If any part is missing or broken, please call Quadratec Customer Service at 800-745-6037 as soon as possible. Solenoid Assembly Winch Controller...
  • Page 3 Assembly and Installation: Attach the solenoid pack to the side mount Photo B solenoid bracket using a flat washer, split lock washer and nut for each of the four studs. Tighten using a 10mm wrench. Photo A Tighten both 6mm x 1mm x 12 mm Solenoid (Side Mount) Installation screws using a 5mm hex key.
  • Page 4 Assembly and Installation Continued) When the solenoid is mounted to the top of the tie bars, the winch power cables MUST be PROPERLY placed to the OUTSIDE of the rear tie bar as shown. Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be compromised and short circuit.
  • Page 5 Assembly and Installation Continued) Fire/Electrical Spark/Chemical Burn Hazards: Connecting winch to battery and winch operation may cause electrical arcs. Never install or use winch where gasoline leaks, vapors or other flammables are present. Always wear eye protection & remove jewelr y when working with batter y or installing winch electrical cables.
  • Page 6 Assembly and Installation Continued) Battery cables SHOULD NOT be drawn taut. Leave slack for some cable movement. The battery cables SHOULD BE secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. For example, the battery cables may be routed under the vehicle, attaching them to the frame using suitable fasteners such as cable ties (not included).
  • Page 7 #1 rated website quadratec.com or manual to advise you of all techniques or toll free: (800) 745-6037. The Trusted Source...
  • Page 8: Specifications

    SPECIFICATIONS Q9000 Winch Rated Line Pull (Single Line) 9000 lbs (4090 kgs) Gear Reduction Ratio 212:1 Motor (Series Wound) 12 Volt / 4.8 Hp (3.6 Kw) Drum Size 2.64” x 9” (67mm x 228mm) Cable Supplied 3.8” x 100’ Aircraft Cable Minimum Break Force 14,400 lbs.
  • Page 9: Troubleshooting

    TROUBLESHOOTING Symptom Possible Cause Suggested Remedy Motor does not Switch assembly not Insert switch assembly firmly to the turn on connected properly connector. Loose battery cable Tighten nuts on cable connection connectors. Tap Solenoid to free contact, applying 12V Solenoid (for 12V motor) or 24V(for 24V motor) to coil malfunctioning terminal directly.
  • Page 10: Installation Notes

    INSTALLATION NOTES ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________...
  • Page 11 1 year from date of initial retail sale. limitation of incidental or consequential damages, Quadratec® reserves the rights to: (a.) require in- so the limitations and exclusions herein may not voice or other proof your winch is within the terms apply to you.
  • Page 12 The Trusted Source...

This manual is also suitable for:

Q9000Q11000