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Quadratec Q-Performance Stealth Series Assembly And Installation Manual

With integrated solenoid & synthetic winch line
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Q-Performance Stealth
Series Winch
with Integrated Solenoid
& Synthetic Winch Line
Assembly and Installation Manual
REQUIRED TOOLS:
Safety Glasses
Safety Gloves
Torque Wrench
13 MM Wrench
15 MM Socket
#
92122.4011 &
#
92122.4021
READ ALL SAFETY MESSAGES AND UNDERSTAND ALL
INSTRUCTIONS AND PROCEDURE NOTI ES BEFORE
ATTEMPTING TO INSTALL OR USE THIS PRODUCT.
16 MM Wrench
2.5 MM Hex (Allen
4 MM Hex (Allen
#1 Phillips Head Screwdriver
The Trusted Source
US PATENT PENDING
®
) Key
®
) Key

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Summary of Contents for Quadratec Q-Performance Stealth Series

  • Page 1 US PATENT PENDING Q-Performance Stealth Series Winch with Integrated Solenoid & Synthetic Winch Line Assembly and Installation Manual 92122.4011 & 92122.4021 READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTIONS AND PROCEDURE NOTI ES BEFORE ATTEMPTING TO INSTALL OR USE THIS PRODUCT. REQUIRED TOOLS: Safety Glasses 16 MM Wrench...
  • Page 2 Unpacking: When unpacking, check to make sure all parts are included. If any part is missing or broken, please call Quadratec Customer Service at 800-745-6037 as soon as possible. Winch Power Button Remote Control...
  • Page 3 Assembly and Installation Fire/Electrical Spark/Chemical Burn Hazards: Connecting winch to battery and winch operation may cause electrical arcs. Never install or use winch where gasoline leaks, vapors or other flammables are present. Always wear eye protection & remove jewelry when working with battery or installing winch electrical cables.
  • Page 4 Assembly and Installation Continued) Battery cables SHOULD NOT be drawn taut. Leave slack for some cable movement. The battery cables SHOULD BE secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of vehicle. For example, the battery cables may be routed under the vehicle, attaching them to the frame using suitable fasteners such as cable ties (not included).
  • Page 5 Assembly and Installation Continued) Winch Line Cotter Pin Winch Hook anchor point. Pull vehicle (in neutral tight rows not allowing upper rows to in- gear) with the winch up a slight flat in- tertwine with lower rows. Review Oper- cline. See your glovebox sized “Self-Re- ator’s Guide for this extremely important covery Winch Operator’s Guide”...
  • Page 6 Remote Controller Setup Rubber remote plug cover Securing Collar “D” Shaped Remote Remote Plug End Handle Cord Plug cap For Wired Operation: Unscrew the remote Next, loosen the Rubber Plug Cover on plug cap. Plug the 12’ long remote cord the right hand side of the winch.
  • Page 7 Remote Controller Setup wireless receiver on the winch is designed to automatically shut off after 10 minutes Remote Control of inactivity and the power button will no Power Button longer be lit. The power button on the winch will need to be pressed once again Red “Wireless”...
  • Page 8 Remote Controller Battery Replacement Remove 3 Phillips Head Screws NOTE: The presence of a battery is NOT Battery Replacement Procedure: required whenever using a “WIRED” Remove the three (#1 size) Phillips head remote controller. But, a charged battery screws that attach the winch controller is necessary when using a “WIRELESS”...
  • Page 9 Winch Clutch Operation Details Engaged Free Spool There are two positions of the clutch han- manually engage or disengage the spool- dle. The Clutch is either “engaged” or ing drum from the gearset using the “free spooling”. Clutch allows operator to clutch lever.
  • Page 10 Clutch Handle Removal (Optional) NOTE: Our Patent Pending removable Once the Clutch Handle is removed, it Clutch Handle doubles as a “key” that can be stored in the vehicles glove box or can be temporarily removed to deter console and used only when winching. winch line theft,...
  • Page 11 The minimum requirement for a 12 volt automotive DC battery is 650 Cold Cranking Amps. your Quadratec sales representative for details about heavy-duty batteries and terminals for your vehicle. General Maintenance: Battery Requirements: All moving parts within the winch have...
  • Page 12: Specifications

    SPECIFICATIONS Q10 Performance Stealth Winch with Synthetic Line Rated Line Pull (Single Line) 10,000 lbs (4536 kgs) Gear Reduction Ratio 210:1 Motor (Series Wound) 12 Volt / 4.9 Hp (3.65 Kw) Drum Size 2.64” x 8.35” (67mm x 212mm) Synthetic Winch Line 3/8”...
  • Page 13: Troubleshooting

    TROUBLESHOOTING Problem Possible Cause Possible Solution When remote control switch is activated, a click- ing sound occurs Battery is inadequate Replace battery with 650 cold cranking amp and winch does or defective. rating or greater. not operate in either the power in or power out mode.
  • Page 14 TROUBLESHOOTING Problem Possible Cause Possible Solution When winch con- trol is activated, Check remote control switch and its cable. Remote control the winch oper- Check all connections and replace if switch is damaged. ates only in one necessary. direction. Ground and power cables are loosely Be sure connections are clean and tight.
  • Page 15 TROUBLESHOOTING Problem Possible Cause Possible Solution Winch line has difficulty spooling Bent drum side Replace Drum. off the winch flange. drum by hand. Worn drum bearing Replace motor sub-assembly and/or surfaces. clutch sub-assembly. Remove and inspect gear carrier assembly. Free spool clutch is Inspect output gear, intermediate gear, input damaged.
  • Page 16 1 year from date of initial retail sale. or consequential damages, so the limitations and Quadratec® reserves the rights to: (a.) require in- exclusions herein may not apply to you. voice or other proof your winch is within the terms...

This manual is also suitable for:

92122.401192122.4021