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Q-Series Winch
with Synthetic Winch Line
REQUIRED TOOLS:
SAFETY GLASSES
GLOVES
TORQUE WRENCH
10 MM SOCKET
10 MM WRENCH
Assembly and Installation Manual
92122.203X
#
READ ALL SAFETY MESSAGES AND UNDERSTAND ALL
INSTRUCTIONS AND PROCEDURE NOTICES BEFORE
ATTEMPTING TO INSTALL OR USE THIS PRODUCT.
The Trusted Source
13 MM WRENCH
14 MM WRENCH
®
4 MM HEX (ALLEN
) KEY
®
5 MM HEX (ALLEN
) KEY
P2 PHILLIPS HEAD SCREW DRIVER
®
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Related Manuals for Quadratec 92122.203 series
Summary of Contents for Quadratec 92122.203 series
- Page 1 Q-Series Winch with Synthetic Winch Line Assembly and Installation Manual 92122.203X READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUCTIONS AND PROCEDURE NOTICES BEFORE ATTEMPTING TO INSTALL OR USE THIS PRODUCT. REQUIRED TOOLS: SAFETY GLASSES 13 MM WRENCH GLOVES 14 MM WRENCH ®...
- Page 2 Unpacking: When unpacking, check to make sure all parts are included. If any part is missing or broken, please call Quadratec Customer Service at 800-745-6037 as soon as possible. Clutch Control Solenoid Assembly...
- Page 3 Assembly and Installation: Attach the solenoid pack to the side mount Photo B solenoid bracket using a flat washer, split lock washer and nut for each of the four studs. Tighten using a 10mm wrench. Photo A Tighten both 6mm x 1mm x 12 mm screws using a 5mm hex key.
- Page 4 Assembly and Installation (Continued) When the solenoid is mounted to the top of the tie bars, the winch power cables MUST be PROPERLY placed to the OUTSIDE of the rear tie bar as shown. Power cables MUST NOT come in contact with a rotating winch cable assembly or power cable insulation MAY be compromised and short circuit.
- Page 5 Assembly and Installation (Continued) Fire/Electrical Spark/Chemical Burn Hazards: Connecting winch to battery and winch operation may cause electrical arcs. Never install or use winch where gasoline leaks, vapors or other flammables are present. Always wear eye protection & remove jewelry when working with battery or installing winch electrical cables.
- Page 6 Assembly and Installation (Continued) Battery cables SHOULD NOT be drawn taut. Leave slack for some cable movement. The battery cables SHOULD BE secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of vehicle. For example, the battery cables may be routed under the vehicle, attaching them to the frame using suitable fasteners such as cable ties (not included).
- Page 7 Call or toll free: (800) 745-6037 or visit 1 rated website at quadratec.com See your glovebox sized “Self-Recovery Winch Operator’s Guide” to properly set up this pull with full understanding of all safety precautions.
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Page 8: Specifications
SPECIFICATIONS Q9000 Winch with Synthetic Winch Line Rated Line Pull (Single Line) 9000 lbs (4090 kgs) Gear Reduction Ratio 212:1 Motor (Series Wound) 12 Volt / 4.8 Hp (3.6 Kw) Drum Size 2.64” x 9” (67mm x 228mm) Dyneema Synthetic Winch Line 3/8”... -
Page 9: Troubleshooting
TROUBLESHOOTING Symptom Possible Cause Suggested Remedy Motor does not Switch assembly not Insert switch assembly firmly to the turn on connected properly connector. Loose battery cable Tighten nuts on cable connection connectors. Tap Solenoid to free contact, applying 12V Solenoid (for 12V motor) or 24V(for 24V motor) to coil malfunctioning terminal directly. -
Page 10: Installation Notes
INSTALLATION NOTES ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________... - Page 11 1 year from date of ini- tal or consequential damages, so the limitations and tial retail sale. Quadratec® reserves the rights to: exclusions herein may not apply to you. (a.) require invoice or other proof your winch is...
- Page 12 ® The Trusted Source...