Endress+Hauser Proline Promag 55 PROFIBUS PA Operating Instructions Manual
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Endress+Hauser Proline Promag 55 PROFIBUS PA Operating Instructions Manual

Electromagnetic flow measuring system
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Operating Instructions
Proline Promag 55
PROFIBUS PA
Electromagnetic Flow Measuring System
8
BA124D/06/en/12.07
71065432
Valid as of version:
V 3.05.XX (Device software)

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Summary of Contents for Endress+Hauser Proline Promag 55 PROFIBUS PA

  • Page 1 Operating Instructions Proline Promag 55 PROFIBUS PA Electromagnetic Flow Measuring System BA124D/06/en/12.07 71065432 Valid as of version: V 3.05.XX (Device software)
  • Page 2 Brief operating instructions Proline Promag 55 PROFIBUS PA Brief operating instructions These brief operating instructions show you how to configure your measuring device quickly and easily: Safety instructions Page 7 First of all, familiarize yourself with the safety instructions so that you can carry out the following working steps quickly and easily.
  • Page 3 Proline Promag 55 PROFIBUS PA Brief operating instructions Æ Customer-specific configuration Page 61 ff. Complex measuring operations necessitate additional functions that you can configure as necessary with the aid of the function matrix, and customize to suit your process parameters.
  • Page 4 Brief operating instructions Proline Promag 55 PROFIBUS PA QUICK SETUP "Commissioning" Note! More detailed information on running Quick Setup menus, especially for devices without a local display, is contained in the "Commissioning" section. → Page 69 ff. XXX.XXX.XX 1002 Quick Setup...

  • Page 5: Table Of Contents

    Proline Promag 55 PROFIBUS PA Table of contents Table of contents Safety instructions ....7 Potential equalization ..... . . 51 4.5.1 Standard case .
  • Page 6 Proline Promag 55 PROFIBUS PA Table of contents 6.8.1 Master class 2 acyclic (MS2AC) ..95 6.8.2 Master class 1 acyclic (MS1AC) ..95 Adjustment .

  • Page 7: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Instructions is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, small changes in temperature, concentration or in the degree of contamination in the process can result in changes of the chemical resistance properties.

  • Page 8: Return

    Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.

  • Page 9: Identification

    Proline Promag 55 PROFIBUS PA Identification Identification Device designation The flow measuring system consists of the following components: • Promag 55 transmitter • Promag S and H sensor Two versions are available: • Compact version: Transmitter and sensor form a single mechanical unit.

  • Page 10: Nameplate Of The Sensor

    Identification Proline Promag 55 PROFIBUS PA 2.1.2 Nameplate of the sensor PROMAG S 55S1H-XXXXXXXXXXXX Order Code: 12345678901 Ser.No.: ABCDEFGHJKLMNPQRST TAG No.: 1.0000/0000 0.2 CAL K-factor: DN100 DIN EN PN40 –20 °C ...+150°C/–4 ...+300°F °F Materials: EPD/MSÜ, R/B 1.4435/316L Electrodes: –20°C (–4°F)<Tamb<+50°C (+122°F)

  • Page 11: Nameplate For Connections

    Proline Promag 55 PROFIBUS PA Identification 2.1.3 Nameplate for connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1/L+ Supply / Versorgung / N/L– Tension d'alimentation 26= PA + 27= PA –...

  • Page 12: Certificates And Approvals

    IEC/EN 61326. The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives. Endress+Hauser confirms this by affixing the CE mark to it and by issuing the CE declaration of conformity.

  • Page 13: Installation

    Proline Promag 55 PROFIBUS PA Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 14: Storage

    Installation Proline Promag 55 PROFIBUS PA Transporting flanged devices (DN > 300/12") Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils.

  • Page 15: Installation Conditions

    Proline Promag 55 PROFIBUS PA Installation Installation conditions 3.2.1 Dimensions All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Information". 3.2.2 Mounting location The accumulation of air or gas bubbles in the measuring tube could result in an increase in measuring errors.
  • Page 16 Installation Proline Promag 55 PROFIBUS PA Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function offers additional protection by detecting empty or partially filled pipes → Page 96. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.

  • Page 17: Orientation

    Proline Promag 55 PROFIBUS PA Installation 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: • Electrode Cleaning Circuit (ECC) for applications with fluids producing buildup, e.g. electrically conductive deposits (→...

  • Page 18: Inlet And Outlet Runs

    Installation Proline Promag 55 PROFIBUS PA 3.2.4 Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.

  • Page 19: Foundations, Supports

    [mbar] 8 m/s 7 m/s 6 m/s 5 m/s 4 m/s max. 8° 3 m/s 2 m/s 1 m/s d / D a0003213 Fig. 16: Pressure loss due to adapters (for pressure losses in US units, please contact Endress+Hauser). Endress+Hauser...

  • Page 20: Nominal Diameter And Flow Rate

    Installation Proline Promag 55 PROFIBUS PA 3.2.8 Nominal diameter and flow rate The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum flow velocity is between 2 and 3 m/s (6 to 10 ft/s). The flow velocity (v), moreover, has to be matched to the physical properties of the fluid: •...
  • Page 21 Proline Promag 55 PROFIBUS PA Installation Flow rate characteristic values - Promag S (US units) Nominal diameter Recommended flow rate Factory settings min./max. full scale value Low flow cut off (v ≈ 1.0 or 33 ft/s) (v ≈ 0.1 ft/s) [inch] ½"...
  • Page 22 Installation Proline Promag 55 PROFIBUS PA Promag H Flow rate characteristic values - Promag H (SI units) Nominal diameter Recommended flow rate Factory settings min./max. full scale value Low flow cut off (v ≈ 0.3 or 10 m/s) (v ≈ 0.04 m/s) [mm] 0.06 to 1.8 dm...

  • Page 23: Length Of Connecting Cable

    Proline Promag 55 PROFIBUS PA Installation 3.2.9 Length of connecting cable In order to ensure measuring accuracy, comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in an armored conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low.

  • Page 24: Installation

    Ground cable (DN 15 to 600 / ½ to 24") Ground cables are optionally available in different versions from Endress+Hauser: • Ground cable preinstalled at the flange → Order option (see price list) • Ground cable (not pre-installed) as an accessory → Page 99 Detailed assembly instructions →...
  • Page 25 Installation Installing ground disks / liner protection plates (DN 15 to 600 / ½ to 24") Ground disks / liner protection plates may be ordered from Endress+Hauser as a separate accessory → Page 99. These disks fulfill two different functions and are used under the following process conditions: •...
  • Page 26 Installation Proline Promag 55 PROFIBUS PA Screw tightening torques Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
  • Page 27 Proline Promag 55 PROFIBUS PA Installation Promag S EN (DIN) Threaded Max. tightening torque [Nm] Nominal Pressure fasteners diameter rating [mm] [bar] Natural Polyurethane PTFE Hard rubber rubber PN 25 20 x M 33 – – PN 10 20 x M 27 –...
  • Page 28 Installation Proline Promag 55 PROFIBUS PA Promag S Threaded Max. tightening torque [Nm] Nominal Pressure fasteners diameter rating [mm] Natural Polyurethane PTFE Hard rubber rubber 4 x M 12 – – – – 4 x M 12 – – –...
  • Page 29 Proline Promag 55 PROFIBUS PA Installation Installing the high temperature version Promag S (with PFA lining) The high temperature version has a housing support for the thermal separation of sensor and transmitter. The high temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures.

  • Page 30: Installing The Promag H Sensor

    • The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory → Page 99. a0004301 Fig. 22: Promag H process connections (DN 2 to 25 /1/12 to 1", DN 40 to 100 / 1½...
  • Page 31 • Ground rings can be ordered separately from Endress+Hauser as accessories → Page 99. When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
  • Page 32 Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from Endress+Hauser as an accessory → Page 99. Remove the threaded fasteners from the process-connection flange. Remove the sensor complete with seal from the pipe.

  • Page 33: Turning The Transmitter Housing

    Proline Promag 55 PROFIBUS PA Installation 3.3.3 Turning the transmitter housing Turning the aluminum field housing Loosen the two securing screws. Turn the bayonet catch as far as it will go. Carefully lift the transmitter housing as far as it will go.

  • Page 34: Turning The Local Display

    Installation Proline Promag 55 PROFIBUS PA 3.3.4 Turning the local display Turning the stainless-steel field housing Unscrew the electronics compartment cover from the transmitter housing. Press the latches on the side of the display module and pull the module out of the electronics compartment cover.

  • Page 35: Installing The Wall-Mount Housing

    Proline Promag 55 PROFIBUS PA Installation 3.3.5 Installing the wall-mount housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Installation in control panel (with separate mounting kit, accessories) → Page 36 •...
  • Page 36 Installation Proline Promag 55 PROFIBUS PA Installation in control panel Prepare the opening in the panel as illustrated. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel.

  • Page 37: Post-Installation Check

    Proline Promag 55 PROFIBUS PA Installation Post-installation check Perform the following checks after installing the measuring device in the pipe: Device condition/specifications Notes Is the device damaged (visual inspection)? → Page 118 ff. Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.?

  • Page 38: Wiring

    Wiring Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal power switch. For this reason, assign the device a switch or power-circuit breaker which can be used to disconnect the power supply line from the power grid.

  • Page 39: Maximum Overall Cable Length

    Proline Promag 55 PROFIBUS PA Wiring 4.1.2 Maximum overall cable length The maximum network expansion depends on the type of protection and the cable specifications. The overall cable length combines the length of the main cable and the length of all spurs (> 1 m/ 3.28 ft).

  • Page 40: Shielding And Grounding

    Wiring Proline Promag 55 PROFIBUS PA Shielding and grounding When planning the shielding and grounding for a fieldbus system, there are three important points to consider: • Electromagnetic compatibility (EMC) • Explosion protection • Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded.

  • Page 41: Connecting The Remote Version

    Proline Promag 55 PROFIBUS PA Wiring Connecting the remote version 4.3.1 Connecting the sensor Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 42 Wiring Proline Promag 55 PROFIBUS PA Connecting the remote version of Promag S Electrode circuit Coil circuit Meas.signal Pipe S1 E1 E2 S2GND E S n.c. n.c. n.c. E1 E2 GND E a0004323-en Fig. 30: Connecting the remote version of Promag S...
  • Page 43 Proline Promag 55 PROFIBUS PA Wiring Connecting the remote version of Promag H Coil circuit Electrode circuit Meas. signal Pipe S1 E1 E2 S2GND E S n.c. n.c. n.c. E1 E2 GND E DN 40 to 100 DN 2 to 25 1½"...
  • Page 44 Wiring Proline Promag 55 PROFIBUS PA Cable termination in remote version Promag S Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (Detail B). " Caution! When fitting the connectors, pay attention to the following points: •...
  • Page 45 Proline Promag 55 PROFIBUS PA Wiring Cable termination in remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (Detail B). " Caution! When fitting the connectors, pay attention to the following points: •...

  • Page 46: Cable Specifications

    Core jacket Core reinforcement Cable shield Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: • Directly buried cable • Cables endangered by rodents •...

  • Page 47: Connecting The Measuring Unit

    Proline Promag 55 PROFIBUS PA Wiring Connecting the measuring unit 4.4.1 Connecting the transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 48 Wiring Proline Promag 55 PROFIBUS PA N (L–) PA + L1 (L+) PA – PA – PA + 20 21 22 23 24 25 26 27 N (L-) L1 (L+) a0005996 Fig. 33: Connecting the transmitter, cable cross-section: max. 2.5 mm...

  • Page 49: Fieldbus Connector

    4-channel or 8-channel distribution modules. The device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part → Page 99. 150/300 45.0 (1.77) (5.91/11.81)

  • Page 50: Terminal Assignment

    Wiring Proline Promag 55 PROFIBUS PA Technical data Connection cross section 0.75 mm (AWG 19) Connector thread PG 13.5 Degree of protection IP 67 in accordance with DIN 40 050 IEC 529 Contact surface CuZnAu Housing material Cu Zn, surface Ni...

  • Page 51: Potential Equalization

    Proline Promag 55 PROFIBUS PA Wiring Potential equalization 4.5.1 Standard case Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a reference electrode installed as standard, which guarantees the required potential equalization. This usually means that additional potential equalization measures are unnecessary.

  • Page 52: Special Cases

    Wiring Proline Promag 55 PROFIBUS PA 4.5.2 Special cases Metal, ungrounded piping In order to prevent outside influences on measurement, it is necessary to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose (see diagram).
  • Page 53 Proline Promag 55 PROFIBUS PA Wiring Preinstalled ground cable for DN ≤ 300 (order option) Ground cables which are preinstalled on the sensor flange, are also available. These ground cables can be mounted and connected electrically to the piping in different ways: •...
  • Page 54 Wiring Proline Promag 55 PROFIBUS PA Pipes equipped with cathodic protection In such cases, install the measuring instrument without potential in the piping: • When installing the measuring device, make sure that there is an electrical connection between the two piping runs (copper wire, 6 mm /10 AWG).

  • Page 55: Degree Of Protection

    Proline Promag 55 PROFIBUS PA Wiring Degree of protection The devices fulfill all the requirements for IP 67 (NEMA 4X). Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection (NEMA 4X) is maintained: •...

  • Page 56: Post-Connection Check

    Wiring Proline Promag 55 PROFIBUS PA Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? Electrical connection Notes PROFIBUS PA → Page 38 Do the cables comply with the specifications? Sensor cable →...

  • Page 57: Operation

    Proline Promag 55 PROFIBUS PA Operation Operation Quick operation guide The user has a number of options for configuring and commissioning the device: Local display (option) → Page 58 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning.

  • Page 58: Local Display

    Operation Proline Promag 55 PROFIBUS PA Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix.

  • Page 59: Display (Operating Mode)

    Proline Promag 55 PROFIBUS PA Operation 5.2.2 Display (operating mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to variables at will in order to customize the display to suit your needs and preferences (→...

  • Page 60: Icons

    Operation Proline Promag 55 PROFIBUS PA 5.2.3 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning System error Process error...

  • Page 61: Brief Operating Instructions For The Function Matrix

    Proline Promag 55 PROFIBUS PA Operation Brief operating instructions for the function matrix Note! • See the general notes → Page 62 • Function descriptions → See the "Description of Device Functions" manual (BA125D) HOME position → F → Entry into the function matrix O / S →...

  • Page 62: General Notes

    • If programming is disabled and the OS keys are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled! • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.

  • Page 63: Error Messages

    Proline Promag 55 PROFIBUS PA Operation Error messages 5.4.1 Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

  • Page 64: Operating Options

    5.5.1 Operating program "FieldCare" Fieldcare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA193.

  • Page 65: Device Description Files For Operating Programs

    The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.

  • Page 66: Profibus Pa Hardware Settings

    Operation Proline Promag 55 PROFIBUS PA PROFIBUS PA hardware settings 5.6.1 Switching hardware write protection on and off A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g.

  • Page 67: Configuring The Device Address

    Proline Promag 55 PROFIBUS PA Operation 5.6.2 Configuring the device address The address must always be configured for a PROFIBUS PA device. The valid device addresses are in the range from 1 to 126. In a PROFIBUS PA network, each address can only be assigned once. If an address is not configured correctly, the device is not recognized by the master.

  • Page 68: Commissioning

    Commissioning Proline Promag 55 PROFIBUS PA Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for "Post-installation check" → Page 37 • Checklist for "Post-connection check" → Page 56...

  • Page 69: Quick Setup

    Proline Promag 55 PROFIBUS PA Commissioning Quick Setup If the measuring device is equipped with a local display, all the important device parameters for standard operation can be configured quickly and easily by means of the "Commissioning" Quick Setup menu (→ Fig. 48).
  • Page 70 Commissioning Proline Promag 55 PROFIBUS PA Note! • The display returns to the cell SETUP COMMISSIONING (1002) if you press the X key combination during parameter interrogation. The stored parameters remain valid. • The "Commissioning" Quick Setup must be carried out before any of the other Quick Setups described in these Operating Instructions are run.

  • Page 71: Communication" Quick Setup

    Proline Promag 55 PROFIBUS PA Commissioning 6.3.2 "Communication" Quick Setup To establish cyclic data transfer, various arrangements between the PROFIBUS master (Class 1) and the measuring device (slave) are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the "Communication"...
  • Page 72 Commissioning Proline Promag 55 PROFIBUS PA "Communication" Quick Setup 6141 SET UNIT TO BUS If this function is executed, the measured variables are transmitted cyclically to the PROFIBUS master (Class 1) with the system units set in the measuring device.

  • Page 73: Data Backup/Transmission

    Proline Promag 55 PROFIBUS PA Commissioning 6.3.3 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: •...

  • Page 74: Configuration

    • Software option "Solids content flow" (F-CHIP) • DISPLAY_VALUE - Option 2 → Page 90 • A density meter, e.g. "Gammapilot M" from Endress+Hauser, for recording total fluid density (i.e. including solids) • Knowledge of solid density e.g. resulting from laboratory tests •...
  • Page 75 Proline Promag 55 PROFIBUS PA Commissioning Calculation formula (example) The mass flow of the target fluid is calculated, for example, as follows: = V ⋅ (ρ − ρ ) / (1 − ρ /ρ Mass flow target fluid (solids), e.g. in kg/h Volume flow (total fluid), e.g.

  • Page 76: Advanced Diagnostic Functions

    Commissioning Proline Promag 55 PROFIBUS PA 6.4.2 Advanced diagnostic functions With the aid of the optional software package "Advanced Diagnostics" (F-CHIP, accessories → Page 99), changes in the measuring system can be detected early on, e.g. as a result of build-up (coating) or corrosion at the measuring electrodes.
  • Page 77 VOLUME FLOW. As build-up typically develops over a period of months, it is useful to present and analyze the relevant measurement data and parameters using appropriate software, for example using the Endress+Hauser software packages FieldCare with the Flow Communication FXA193/ 291 DTM and Fieldsafe Module.

  • Page 78: Commissioning The Profibus Pa Interface

    Commissioning Proline Promag 55 PROFIBUS PA Commissioning the PROFIBUS PA interface Note! • All functions required for commissioning are described in detail in the "Description of Device Functions" manual (BA125D) which is a separate part of these Operating Instructions. • A code (factory setting: 55) must be entered to change device functions, numerical values or factory settings →...
  • Page 79 Proline Promag 55 PROFIBUS PA Commissioning Configuration of the Analog Input function blocks 1 to 2: The measuring device has two Analog Input function blocks (AI modules), through which the various measured variables can be cyclically transmitted to the PROFIBUS master (Class 1).
  • Page 80 Commissioning Proline Promag 55 PROFIBUS PA • Enter the desired unit for the totalizer: BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → UNIT TOTALIZER (6134) • Configure totalizer status (e.g. totalize): BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) →...

  • Page 81: Profibus Pa System Integration

    Proline Promag 55 PROFIBUS PA Commissioning PROFIBUS PA system integration 6.6.1 Device master file (GSD file) For PROFIBUS network configuration, the device master file (GSD file) is needed for every bus user (PROFIBUS slave). The GSD file contains a description of the properties of a PROFIBUS device, such as supported data transmission rate and number of input and output data.
  • Page 82 How to acquire: • Internet (Endress+Hauser) → www.endress.com ( → Download → Software → Driver) • CD-ROM with all GSD files for Endress+Hauser devices → Order No.: 56003894 Contents of the download file from the Internet and the CD-ROM: • All Endress+Hauser GSD files (standard and extended format) •...

  • Page 83: Selecting The Gsd File In The Measuring Device

    Proline Promag 55 PROFIBUS PA Commissioning 6.6.2 Selecting the GSD file in the measuring device Depending on which GSD file is used in the PROFIBUS master system, the corresponding GSD file has to be configured in the device by means of the SELECTION GSD function.

  • Page 84: Compatibility To The Previous Model

    Commissioning Proline Promag 55 PROFIBUS PA 6.6.3 Compatibility to the previous model Promag 35 (Profile Version 2.0) Promag 35 with Profile Version 2.0 is the precursor to the Promag 55. If Promag 35 is already being operated in the system and the measuring device has to be replaced, Promag 55 can be used as a replacement device without having to reconfigure the PROFIBUS network.

  • Page 85: Profibus Pa Cyclic Data Transmission

    Proline Promag 55 PROFIBUS PA Commissioning PROFIBUS PA cyclic data transmission Below is a description of the cyclic data transmission when using the Promag 55 GSD file (complete device functionality). 6.7.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS PA.

  • Page 86: Description Of The Modules

    Commissioning Proline Promag 55 PROFIBUS PA It is essential to adhere to the following sequence/assignment when configuring the modules in the PROFIBUS master system: Slot Module Description sequence Analog Input function block 1 Output variable → volume flow (factory setting)
  • Page 87 Proline Promag 55 PROFIBUS PA Commissioning Assignment of the measured variables to the AI module The AI module can transmit different measured variables to the PROFIBUS master (Class 1). The measured variables are assigned to the Analog Input function blocks 1 to 2 by means of the local display or with the aid of an operating program (e.g.
  • Page 88 Commissioning Proline Promag 55 PROFIBUS PA TOTAL module The measuring device has three totalizer function blocks. The totalizer values can be cyclically transmitted to the PROFIBUS (Class 1) via the TOTAL module (slots 2 to 4). The totalizer value is represented in the first four bytes in the form of a floating point number in accordance with the IEEE 754 standard.
  • Page 89 Proline Promag 55 PROFIBUS PA Commissioning Note! After the totalizer value has been reset to 0 or set to the preset value, the totalizing continues automatically. The control variable does not have to be changed to 0 again to restart totalizing.
  • Page 90 Commissioning Proline Promag 55 PROFIBUS PA Example of using the SETTOT_MODETOT_TOTAL module If the SETTOT function is set to 1 (= reset the totalizer), the value for the aggregated total is reset to 0. If the aggregated total of the totalizer should constantly retain the value 0, the MODETOT function must first be set to 3 (= totalizing is stopped) and then the SETTOT function must be set to 1 (= reset the totalizer).
  • Page 91 Proline Promag 55 PROFIBUS PA Commissioning CONTROL_BLOCK module By means of the CONTROL_BLOCK module (slot 7), the measuring device is able to process device- specific control variables from the PROFIBUS master (Class 1) in cyclic data transmission (e.g. switching on positive zero return).
  • Page 92 Commissioning Proline Promag 55 PROFIBUS PA EMPTY_MODULE module The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules are described with their individual properties.

  • Page 93: Configuration Examples With

    Proline Promag 55 PROFIBUS PA Commissioning 6.7.4 Configuration examples with Simatic S7 HW-Konfig Example 1 A0006174 Fig. 53: Complete configuration using the Promag 55 GSD file (complete device functionality) It is essential to adhere to the following sequence when configuring the modules in the PROFIBUS...
  • Page 94 Commissioning Proline Promag 55 PROFIBUS PA Example 2 A0006175 Fig. 54: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The Promag 55 GSD file is used (manufacturer-specific GSD file, complete device functionality) With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 2) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated.

  • Page 95: Profibus Pa Acyclic Data Transmission

    Proline Promag 55 PROFIBUS PA Commissioning PROFIBUS PA acyclic data transmission Acyclic data transmission is used to transmit parameters during commissioning or maintenance, or to display additional measured variables that are not included in cyclic data traffic. Thus parameters for identification, control or adjustment in the various blocks (Physical block, Transducer block, function block) can be changed while the device is in the process of cyclic data transmission with a PLC.

  • Page 96: Adjustment

    Commissioning Proline Promag 55 PROFIBUS PA Adjustment 6.9.1 Empty-pipe/full-pipe adjustment Flow cannot be measured correctly unless the measuring tube is full. This state can be permanently monitored by means of empty pipe detection (EPD). " Caution! A detailed description and other helpful hints for the empty-pipe/full-pipe adjustment procedure can be found in the separate "Description of Device Functions"...

  • Page 97: Data Storage Devices

    6.10 Data storage devices At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 98: Maintenance

    Maintenance Proline Promag 55 PROFIBUS PA Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Endress+Hauser...

  • Page 99: Accessories

    Proline Promag 55 PROFIBUS PA Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order codes of your choice. Device-specific accessories...

  • Page 100: Communication-Specific Accessories

    Accessories Proline Promag 55 PROFIBUS PA Communication-specific accessories Accessory Description Order code Applicator Software for selecting and configuring flowmeters. DKA80 - * Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information.

  • Page 101: Troubleshooting

    Proline Promag 55 PROFIBUS PA Troubleshooting Troubleshooting Troubleshooting instructions Always start troubleshooting with the checklist below, if faults occur after startup or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
  • Page 102 Troubleshooting Proline Promag 55 PROFIBUS PA Fieldbus voltage Check that a min. bus voltage of 9 V DC is present at terminals 26/27. Permissible range: 9 to 32 V DC Check permissible fieldbus length and number of spurs → Page 39.

  • Page 103: System Error Messages

    Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser. → Page 117 Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual.

  • Page 104: Profibus

    Troubleshooting Proline Promag 55 PROFIBUS PA • For FAILSAFE_TYPE → LAST GOOD VALUE (factory settings): If a valid output value was available before the failure: Quality code (HEX) Quality status Quality substatus Limits 0x44 0x45 UNCERTAIN Last usable value 0x46...
  • Page 105 Proline Promag 55 PROFIBUS PA Troubleshooting PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (local display) PROFIBUS master S:AMP SW EEPROM 0x0F Device Failure Constant Amplifier EEPROM Cause: $: # 012 data inconsistent Error when accessing data of the measuring...
  • Page 106 Troubleshooting Proline Promag 55 PROFIBUS PA PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (local display) PROFIBUS master No. # 1xx → Software error S: GAIN ERROR AMP. 0x0F Device Failure Constant Gain Error Cause:...
  • Page 107 Proline Promag 55 PROFIBUS PA Troubleshooting PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (local display) PROFIBUS master No. # 3xx → System limits exceeded 321 S: TOL. COIL CURR. 0x0F Device Failure Constant Coil current out of...
  • Page 108 Troubleshooting Proline Promag 55 PROFIBUS PA PROFIBUS measured value status Extended diagnostic Device status message Cause/remedy message in the (local display) PROFIBUS master S: SIM. MEASURAND 0x60 UNCERTAIN Simulated O.K. Simulation Cause: !: # 692 0x61 Value measured value Simulation of the measured value is active.

  • Page 109: Process Error Messages

    Proline Promag 55 PROFIBUS PA Troubleshooting Process error messages Note! Also observe the information on → Page 63 and Page 110. 9.3.1 Displaying the device status on PROFIBUS For more information, refer to → Page 103 9.3.2 List of process error messages...

  • Page 110: Process Errors Without Messages

    The following options are available for tackling problems of this nature: other fault not described above has • Request the services of an Endress+Hauser service technician arisen. If you contact our service organization to have a service technician sent out, please be ready to quote the following...

  • Page 111: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter nameplate. → Page 9 Spare parts are shipped as sets comprising the following parts: •...

  • Page 112: Removing And Installing Printed

    Troubleshooting Proline Promag 55 PROFIBUS PA 9.5.1 Removing and installing printed circuit boards Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 113 Proline Promag 55 PROFIBUS PA Troubleshooting a0006182 Fig. 57: Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws for electronics compartment cover Aperture for installing /removing boards Power unit board Amplifier board Electrode signal cable (sensor)
  • Page 114 Troubleshooting Proline Promag 55 PROFIBUS PA Wall-mount housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability.
  • Page 115 Proline Promag 55 PROFIBUS PA Troubleshooting a0006183 Fig. 58: Wall-mounted housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws for electronics compartment cover Aperture for installing /removing boards Power unit board Amplifier board...

  • Page 116: Replacing The Device Fuse

    Troubleshooting Proline Promag 55 PROFIBUS PA 9.5.2 Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power supply board → Fig. 59.

  • Page 117: Return

    Proline Promag 55 PROFIBUS PA Troubleshooting Return The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.

  • Page 118: Technical Data

    Technical data Proline Promag 55 PROFIBUS PA Technical data 10.1 Technical data at a glance 10.1.1 Application The measuring device described in this Operating Manual is to be used only for measuring the flow rate of conductive fluids in closed pipes.

  • Page 119: Output

    Proline Promag 55 PROFIBUS PA Technical data 10.1.4 Output Output signal PROFIBUS PA interface: • PROFIBUS PA in accordance with IEC 61158 (MBP), galvanically isolated • Profile Version 3.0 • Data transmission rate: 31.25 kBaud • Current consumption: 11 mA •...

  • Page 120: Performance Characteristics

    Technical data Proline Promag 55 PROFIBUS PA 10.1.6 Performance characteristics Reference conditions To DIN EN 29104 and VDI/VDE 2641: • Fluid temperature: +28 °C ± 2 K • Ambient temperature: +22 °C ± 2 K • Warm-up time: 30 minutes Installation: •...

  • Page 121: Operating Conditions: Installation

    Proline Promag 55 PROFIBUS PA Technical data 10.1.7 Operating conditions: Installation → Page 15 ff. Installation instructions Inlet run: typically ≥ 5 x DN Inlet and outlet runs Outlet run: typically ≥ 2 x DN Length of connecting cable The permissible cable length L for the remote version depends on the conductivity of the medium →...

  • Page 122: Operating Conditions: Process

    Technical data Proline Promag 55 PROFIBUS PA SIP cleaning Promag S: possible with PFA (note max. temperature) not possible with PU, PTFE, hard rubber, natural rubber Promag H: possible (note max. temperature) Electromagnetic compatibility According to IEC/EN 61326 and NAMUR recommendation NE 21 (EMC) 10.1.9...
  • Page 123 Proline Promag 55 PROFIBUS PA Technical data [°F] [°C] PTFE 40 60 80 120 140 160 [°C] 360 [°F] a0002671-ae Fig. 62: Promag S remote versions (with PFA or PTFE lining) Ambient temperature Fluid temperature High temperature version with insulation ➀...
  • Page 124 Technical data Proline Promag 55 PROFIBUS PA Pressure tightness (lining) Resistance to partial vacuum in SI units [mbar] Promag S Measuring tube Resistance of measuring tube lining to partial vacuum (SI units) Nominal lining Limit values for abs. pressure [mbar] at various fluid temperatures...
  • Page 125 Proline Promag 55 PROFIBUS PA Technical data Promag S Measuring tube Resistance of measuring tube lining to partial vacuum (US units) Nominal lining Limit values for abs. pressure [mbar] at various fluid temperatures diameter [inch] 77 °F 176 °F 212 °F 266 °F...

  • Page 126: 10.1.10 Mechanical Construction

    Technical data Proline Promag 55 PROFIBUS PA 10.1.10 Mechanical construction Design / dimensions The dimensions and face-to-face length of the sensor and transmitter can be found in the separate "Technical Information" for each device which can be downloaded in PDF format from www.endress.com.
  • Page 127 Proline Promag 55 PROFIBUS PA Technical data Weight data of Promag H in SI units [kg] Weight of Promag H in kilograms [kg] Nominal diameter Compact version Remote version (without cable) Sensor Transmitter [mm] [inch] (Wall housing) 1/12" 5/32" 5/16"...
  • Page 128 Technical data Proline Promag 55 PROFIBUS PA Weight data of Promag H in US units [lbs = pounds] Weight of Promag H in pounds [lbs] Nominal diameter Compact version Remote version (without cable) Sensor Transmitter [mm] [inch] (Wall housing) 1/12"...
  • Page 129 Proline Promag 55 PROFIBUS PA Technical data Promag H Transmitter housing: • Compact housing: powder coated die-cast aluminium or stainless-steel field housing 1.4301/316L • Wall-mounted housing: powder coated die-cast aluminium Sensor housing: 1.4301 Wall mounting (holder panel): 1.4301 Measuring tube: stainless steel 1.4301 or 1.4306/304L Flange: •...

  • Page 130: 10.1.11 Human Interface

    CE mark The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives. Endress+Hauser confirms this by affixing the CE mark to it and by issuing the CE declaration of conformity. C-tick mark The measuring system meets the EMC requirements of the "Australian Communications and Media...

  • Page 131: 10.1.13 Ordering Information

    Various accessories are available for the transmitter and the sensor. These can be ordered separately from Endress+Hauser → Page 99 Note! For detailed information on specific order codes, please contact the Endress+Hauser service organization. 10.1.15 Documentation • Flow Measurement (FA005D/06/en) •...

  • Page 132: Index

    Proline Promag 55 PROFIBUS PA Index Index Declaration of conformity (CE mark) ....12 Degree of protection ......55, 121 Accessories.
  • Page 133 Proline Promag 55 PROFIBUS PA Index Ex approval........130 Installing sensor Ex documentation.
  • Page 134 Proline Promag 55 PROFIBUS PA Index Operable flow range ......118 Registered trademarks......12 Operating conditions .
  • Page 135 Proline Promag 55 PROFIBUS PA Index Vibration resistance ......121 Vibrations Measures to prevent vibrations....18 Shock and vibration resistance .
  • Page 136 Proline Promag 55 PROFIBUS PA Index Endress+Hauser...
  • Page 137 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 138 www.endress.com/worldwide BA124D/06/en/12.07 71065432 FM+SGML6.0 ProMoDo...

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