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Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
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In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
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Member States relating to electromagnetic compatibility (EMC Directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2014/35/EU). This conformity is the result of tests conducted by ABB in accordance with the product standards of the IEC 60255 series.
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National and local electrical safety regulations must always be followed. The frame of RTB615 has to be carefully earthed using a separate PE connection point available on the RTB615 front plate. When the plug-in unit has been detached from the case, do not touch the inside of the case.
The RTB615 technical manual contains general information about the features of ® Relion Test Box RTB615, presenting the different parts of the device and giving examples how to take advantage of the test box in different applications. Intended audience This manual addresses system engineers and installation and commissioning personnel, who use technical data during engineering, installation and commissioning, and in normal service.
® Relion Test Box RTB615, presenting the different parts of the device and giving examples how to take advantage of the test box in different applications. Cutting tool assembly guide and video illustrate how the cutting tool is prepared for operation.
Parameter values are indicated with quotation marks. The corresponding parameter values are "On" and "Off". • Input/output messages and monitored data names are shown in Courier font. When the function starts, the START output is set to TRUE. RTB615 Technical Manual...
Section 2 Relion Test Box RTB615 RTB615 is a test box for 615 series plug-in units. The 615 series IED can be withdrawn from its original case and inserted to RTB615 for testing. The test box supports periodical IED testing and commissioning of new or retrofit installations. It can also be used for demonstration or training purposes and as a support during the engineering phase.
8 Protective earth (PE) terminal Supported 615 series IEDs RTB615 can be used with selected IEC 615 series IED variants, excluding RED615. Additionally, the REF615, REM615, RET615, REU615 and REV615 IED variants where the hardware slot X130 is in use are not supported. The 615 series IED versions...
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(instead of conventional CTs and VTs), 5 VT inputs, RTD/mA inputs or maximum number of binary inputs are not supported. Due to mechanical interface reasons between 615 plug-in units and RTB615, only 615 series Ver.3.0 (D) onwards is supported. See the 615 installation manual for information on detaching and installing the plug-in unit.
Masking plates are available for certain IED product variants of the Ver.4.0 FP1 release as an additional feature of RTB615. The masking plate is applied on the top of the terminal rows and it exposes only those signals which are relevant to the specific IED variant.
LEDs can be wired to any binary output terminal of the IED to indicate the concerned binary output status. Driving voltage positive pole (+ side) for the indication LEDs has to be taken from RTB615’s internal 48 V DC source marked as RTB615...
Power supply RTB615 can be powered up using the mains connection or using an external 48 V DC supply, for example, from the secondary injection (test) device. In case the mains connection is used, the supply rating has to be 100...240 V AC and 50...60 Hz.
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Section 2 1MRS758004 B Relion Test Box RTB615 Table 4: RBT615 power supply connectors and selection switch Connector Description MAINS switch 100...240 V AC, 50...60 Hz, wall plug and the main switch for an in-built AC/DC converter. Fuses F1 and F2 for the mains connection can be found under the plastic hatch below the wall plug.
The same functionality can be tested at the site using the RTB615 test box, thus reducing the amount of tests to be carried out when the 615 series plug-in unit is inserted to its original case and installed. By using the XRIO-based test templates for replacement, IEDs together with the secondary test devices RTB615 and Omicron considerably simplifies and speeds up the testing.
Section 3 1MRS758004 B Application examples RTB615 enables IED plug-in unit testing in parallel to the panel wiring and IED case installation work. This allows two persons to work simultaneously without disturbing each other in the process. Retrofit program provides testing templates for specific IED models replacing old relays.
1MRS758004 B Application examples Testing and verification during engineering phase RTB615 helps wiring the signals from test equipment when testing the application configuration during the engineering period. Test switches and indication LEDs help to simulate process signals when testing the logic IED configuration.
Motor protection and control relay RET615 Transformer protection and control relay REU615 Voltage protection and control relay REV615 Capacitor bank protection and control relay RTB615 Relion Test Box Resistance temperature detector Voltage transformer XRIO eXtended Relay Interface by OMICRON RTB615...
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