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Relion
650 SERIES
650 series
Version 1.1 IEC
Installation manual

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Summary of Contents for ABB Relion 650 1.1 IEC

  • Page 1 ® Relion 650 SERIES 650 series Version 1.1 IEC Installation manual...
  • Page 3 Document ID: 1MRK 514 014-UEN Issued: November 2019 Revision: A Product version: 1.1 © Copyright 2011 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 7: Table Of Contents

    Rack mounting two IEDs....................21 5.3.3 Wall mounting the IED......................23 5.3.4 Wall mounting with external display module..............24 5.3.4.1 Mounting the external display module................24 5.3.4.2 Wall mounting the main unit.................... 26 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 8 Rack mounting kit for two IEDs.................... 46 10.1.4 Wall mounting kit for an IED ....................47 10.1.5 Wall mounting kit for a main unit..................48 10.2 Cables............................49 Section 11 Glossary......................51 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 9: Introduction

    PCM600. The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure. The manual also recommends a sequence for engineering 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 10: Document Revision History

    The service manual is not available yet. 1.3.2 Document revision history GUID-52A4699C-F83B-48F8-BF4E-D853043AB731 v1.1.1 Document revision/date Product series version History -/February 2011 First release A/November 2019 Maintenance release - Updated safety information and bug corrections 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 11: Related Documents

    Documents related to REQ650 Identity number Application manual 1MRK 505 266-UEN Technical manual 1MRK 505 267-UEN Commissioning manual 1MRK 505 268-UEN Product Guide 1MRK 505 269-BEN Type test certificate 1MRK 505 269-TEN 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 12: Symbols And Conventions

    Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also contains definitions of important terms. • Push button navigation in the LHMI menu structure is presented by using the push button icons, for example: 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 13 The * character after an input or output signal name in the function block symbol given for a function, indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 15: Safety Information

    Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 16: Caution Signs

    Always use a conductive wrist strap connected to protective earth when replacing modules. Electrostatic discharge (ESD) may damage the module and IED circuitry. M2698-2 v2 Take care to avoid electrical shock during installation and commissioning. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 17: Note Signs

    Note signs IP1497-1 v1.1.1 M19-2 v3.1.1 Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 19: Environmental Aspects

    These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 20 Parts Material Unit Metallic plates, parts and screws Steel Plastic parts , LCP LHMI display module Various Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 21: Unpacking, Inspecting And Storing

    GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4 If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. 650 series Installation manual ©...
  • Page 22: Storing

    If the IED is stored before installation, it must be done in the original transport packaging in a dry and dust free place. Observe the environmental requirements stated in the technical manual. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 23: Mounting

    Make a panel cut-out and drill four holes according to the dimensional drawing. Locate the IED securely in the mounting frame using the required screws. Tighten the screws. Mount the IED with the mounting frame to the panel cut-out. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 24 5 Mounting frame ∅6 mm G 21.55 mm H 220 mm 265.9 mm 300 mm K 254 mm Place a nut and a washer on each threaded studs. Tighten the nuts. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 25: Rack Mounting The Ied

    Rack mounting a single IED GUID-E5E49AF2-DD48-43BA-9B1B-5FA92CED1DAC v2 Remove the four plastic plugs from the right-hand side of the IED and attach the right mounting panel securely using the required screws. Tighten the screws. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 26 Attach the left mounting bracket to the left-hand side of the IED using the required screws. Tighten the screws. Mount the IED with the rack mounting panels to the 19" rack. Tighten the screws. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 27: Rack Mounting Two Ieds

    Mount the upper and lower mounting brackets to the two IEDs using the screws at the required location. Make sure that the lower venting hole on the IEDs line up with the venting hole in the lower mounting bracket. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 28 Mount the left and right mounting brackets to both sides of the IED assembly using fixing screws. Tighten the screws. Mount the IEDs with the rack mounting panels to the 19" rack. Tighten the screws. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 29: Wall Mounting The Ied

    Mount the mounting brackets using the required screws. Remove the plastic plugs from the side of the IED. Fit the IED securely between the mounting brackets by using the required screws. Tighten the screws. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 30: Wall Mounting With External Display Module

    Check the allowed minimum bending radius from the optical cable manufacturer. 5.3.4 Wall mounting with external display module GUID-73229B5E-FA7B-408E-91F5-1C5653EA65A7 v1 5.3.4.1 Mounting the external display module GUID-7789E4A1-4389-43E3-829A-EDAC1BDB0597 v4 Drill holes according to the dimensional drawing. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 31 When the LHMI is installed on the cabinet door, earth the door with a 16.0 mm flat copper cable. The display module is connected to the main unit of the IED using the RJ-45 cable that is included in the delivery of the IED. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 32: Wall Mounting The Main Unit

    The width of the 4U and 6U main units is 224 mm. Tighten the screws. Connect a cable to the RJ-45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 33: Arranging Ventilation

    Reserve for rack mount approximately 10 cm behind the unit, measured from the surface of the cover. • Ensure sufficient space for the wiring and the installation of cable ducts. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 35: Connecting

    Connecting ring-lug type wires GUID-CF92329D-E877-44F2-B177-B7A64C45C15C v1 Ring-lug type insulated terminal can be used for signal connectors X101 and X102. The maximum outside diameter for the M4 ring-lug type terminals is 9 mm. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 36: Connecting Protective Earthing

    Loosen the nut from the protective earth pin to connect a separate earth protection lead. GUID-C75F6FD4-485D-464D-B7B0-55FD1AA608E9 V1 EN-US Figure 13: The protective earth pin is located below connector X102 on the 6U half 19” case 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 37: Connecting Analog Signals

    To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’. GUID-44E54B97-4E48-46E1-8515-ED3087BACC0A V2 EN-US Figure 14: Loose CT/VT connector coding 1 CT connector coding 2 VT connector coding 3 Empty connector 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 38: Connecting Current And Voltage Inputs

    For a current input, the connector pair forms a circle. But in the case of a voltage input, the connector pair forms two half-circles. GUID-61D346C6-30D8-468A-8641-654864811C53 V1 EN-US Figure 16: CTVT connector symbols 1 VT symbol 2 CT symbol 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 39: Connecting Ied With A Test Switch

    Inserting anything else (such as a measurement probe) may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 40 GUID-0D1D8DEF-CF06-41FD-9417-103AB94C173D V1 EN-US Figure 17: Connecting auxiliary voltage on a 6U half 19” unit Connect the terminals on the auxiliary voltage connector correctly. Different power supplies use different terminals. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 41: Connecting Communication

    Connect the display module to the main unit with the cable included in the delivery of the main unit. The cable is connected to the RJ-45 connection (connector X0/HMI) on the rear panel of the main unit and to the corresponding connection on the display module. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 43: Checking Installation

    VS+ Output Active Active > 15.1 V > 33.5 V Active < 14.6 V > 33.5 V Active > 15.1 V < 32.9 V < 14.6 V < 32.9 V 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 45: Removing, Repairing And Exchanging

    Check with your local ABB if the IED can be upgraded. Sending the IED for repair AMU0600445 v4 In case of product problems, contact the nearest ABB office or representative for consultation and instructions. Exchanging the IED GUID-1EB39784-696C-4B2E-B560-4115F721DCAB v6 To exchange the IED with another identical unit, remove the IED and install the new one.
  • Page 47: Technical Data

    9.1.1 Front side of the IED GUID-AB024D16-C2C5-422E-82B2-26F522CFAAE6 v1 GUID-54166097-76E0-42A6-ADA7-D8580D1B2B1D V1 EN-US Figure 19: Front view of 6U half 19” IED The LHMI includes a monochrome LCD of 320x240 pixels. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 48: Rear Side Of The Ied

    Dimensions of the IED - half 19" rack Description Value Width 220 mm Height 265.9 mm (6U) Depth 249.5 mm Weight box <10 kg (6U) Weight LHMI 1.3 kg (6U) 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 49: Enclosure Class

    Degree of protection of flush-mounted IED Description Value Front side IP 40 Rear side, connection terminals IP 20 Table 7: Degree of protection of the LHMI Description Value Front and side IP 42 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 51: Accessories And Ordering Data

    Items Order number Flush mounting kit for one 6U half 19” housing IED 1KHL400228R0001 10.1.2 Rack mounting kit for a single IED GUID-818F2542-ECF3-4E71-B46E-4E87A1CC3DB5 v1 • Mounting brackets • Screws 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 52: Rack Mounting Kit For Two Ieds

    Items Order number 19" rack mounting kit for one 6U half 19” housing IED 1KHL400239R0001 10.1.3 Rack mounting kit for two IEDs GUID-6B8520E4-D0F2-4B56-93DE-4F4377A1FA9C v1 • Mounting brackets • Screws 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 53: Wall Mounting Kit For An Ied

    19" rack mounting kit for two 6U half 19” housing IEDs 1KHL400240R0001 10.1.4 Wall mounting kit for an IED GUID-90374D4B-2485-40B0-8AF7-D8FEC47874BA v1 • Mounting brackets • Screws • Dimensions for screw holes 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 54: Wall Mounting Kit For A Main Unit

    Wall-mounting kit (cabling towards the mounting wall) for one 6U half 19” housing 1KHL400200R0001 10.1.5 Wall mounting kit for a main unit GUID-0F5249BD-54F1-4A9A-86B5-CE84EE4B57B1 v1 • Mounting brackets • Screws • Dimensions for screw holes 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 55: Cables

    Optional cables for external display module Items Order number LHMI cable (1m) 1KHL380031R0100 LHMI cable (2m) 1KHL380031R0200 LHMI cable (3m) 1KHL380031R0300 LHMI cable (4m) 1KHL380031R0400 LHMI cable (5m) 1KHL380031R0500 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 57: Glossary

    Central processor unit Carrier receive Cyclic redundancy check CROB Control relay output block Carrier send Current transformer Capacitive voltage transformer Delayed autoreclosing 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 58 General interrogation command Gas-insulated switchgear GOOSE Generic object-oriented substation event Global positioning system HDLC protocol High-level data link control, protocol based on the HDLC standard HFBR connector type Plastic fiber connector 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 59 Liquid crystal display Local detection device Light-emitting diode Miniature circuit breaker Mezzanine carrier module Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 60 Station control system SCADA Supervision, control and data acquisition System configuration tool according to standard IEC 61850 Service data unit SMA connector Subminiature version A, A threaded connector with constant impedance. 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 61 "Zulu time." "Zulu" in the phonetic alphabet stands for "Z", which stands for longitude zero. Undervoltage Weak end infeed logic Voltage transformer X.21 A digital signalling interface primarily used for telecom equipment 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 62 Three times zero-sequence current. Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage 650 series Installation manual © Copyright 2011 ABB. All rights reserved...
  • Page 64 ABB AB Substation Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/substationautomation © Copyright 2011 ABB. All rights reserved.

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Relion 650 series

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