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AP 217/ AP 225
SAFETY INSTRUCTION FOR USE AND MAINTENANCE
SA 8695 0848
EDITION : GB
Instructions for use
REF
REVISION : C
DATE
: 01-2002

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Summary of Contents for Oerlikon citoarc AP 217

  • Page 1 AP 217/ AP 225 SAFETY INSTRUCTION FOR USE AND MAINTENANCE SA 8695 0848 EDITION : GB Instructions for use REVISION : C DATE : 01-2002...
  • Page 2 Arc welding and plasma cutting may be dangerous for the operator and persons close to the work area. Read the operating manual.
  • Page 3: Table Of Contents

    3. POWER SOURCE WEAR PARTS SET ............. 16 D - MAINTENANCE......................18 1. MAINTENANCE OF THE AP 217/ AP 225............18 2. TROUBLESHOOTING..................19 3. SPARE PARTS....................20 4. ELECTRICAL DIAGRAMS.................. 22 5. INSTALLATION OF COMPONENTS ..............23 CITOARC AP 217/ AP 225...
  • Page 4 CITOARC AP 217 AP 225...
  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS OERLIKON thanks you for the trust that you place in our company by purchasing this equipment which will provide you with complete satisfaction if you comply with its conditions for use and maintenance This equipment was built in the strictest compliance with Low-Voltage European Directives (73/23/CEE) and CEM (89/336/CEE), through application of the respective standards EN 60974-1 (Safety Rules for Electric Equipment, Part 1: Welding Current Source), EN 50192 (arc welding equipment, manual plasma-arc cutting systems) and EN 50199 (Electromagnetic Compatibility CEM).
  • Page 6: Protection From Smoke, Vapors, Harmful And Toxic Gases

    We would recommend that you consult the "Practical Ventilation Guidelines n°7 - ED 668", arc welding operation, National Institute of Research and Safety (INRS), in which are given the calculation methods and various practical application examples. OERLIKON proposes an entire range of suction systems corresponding to your needs.  Special case of chlorinated solvents (used for cleaning or grease-removal): Ö...
  • Page 7: Protection From Luminous Radiation

    - MIG PULSE - TIG and so forth...) and the environment (premises which or more or less spacious, reverberation from the walls, and so forth...). The no-load noise from OERLIKON welding/cutting power-sources is generally less than 70 dB (A). The noise emission (acoustic pressure level) of these power-sources may, during welding or cutting, exceed 85 dB (A) at the work-station.
  • Page 8: Safety In The Use Of Gases

    In case of ignited leak: Ö close the gas inlet if the cock is accessible Ö use powder-type fire-extinguishers Ö if the leak cannot be stopped, let it burn while cooling down the cylinders and nearby installations. CITOARC AP 217/ AP 225...
  • Page 9: Safety Of Persons

     Make sure the equipment is in good condition and renew it regularly in order to ensure complete protection.  Protect the equipment when welds are cooling, since there may be projection of slag or cinder components. CITOARC AP 217/ AP 225...
  • Page 10: A - General Information

    A - GENERAL INFORMATION 1. CONSTITUENT ITEMS OF BASIC ASSEMBLY CITOARC AP 217 (ref. SA 0408-2917) and CITOARC AP 225 (ref. SA 0408-2929) are equipped with :  1 length 3 m (4x4 mm²) primary cable  1 length 3 m (16mm²) secondary cable with earth socket  1 compressed air hose (3m)  1 torch, length 6m, ref.
  • Page 11: Description

    Torch safety reset pushbutton and lamp torch Power range selection Regulator filter pressure adjustment Air intake hose Lifting eyebolts 10. Power supply cable IMPORTANT : always use 2 slinging attachments to lift the power source. CITOARC AP 217/ AP 225...
  • Page 12: Technical Specifications

    Against the penetration of solid foreign bodies with ‡ t 12,5 mm First number Against the penetration of vertical drops of water with harmful effects Second number Against the penetration of rain (inclined up to 60° in relation to the vertical) with harmful effects - 10 CITOARC AP 217/ AP 225...
  • Page 13 A - GENERAL INFORMATION Technical specifications of torch CP 40R : Ö refer to instructions for use of torch, ref. SA 8695-0260. CITOARC AP 217/ AP 225 - 11...
  • Page 14: B - Starting Up

    CAUTION : equipment stability is ensured up to an angle of 10°. 1. ELECTRICAL CONNECTION CITOARC AP 217 and CITOARC AP 225 are delivered ready for 380/400V or 415V power supply.  Connect the primary cable (4 conductors) to a 3 phase + earth socket.
  • Page 15 B - STARTING UP CITOARC AP 217/ AP 225 - 13...
  • Page 16: C - Instructions For Use

    Given below are tables to help you in the choice of ranges and nozzles to be used, depending on the thickness of the cut . CITOARC AP 217 CITOARC AP 225 The CITOARC AP 217 has a maximum cutting The CITOARC AP 225 has a maximum cutting capacity of 17 mm. capacity of 25mm.
  • Page 17: Description Of Functions

    Ö check the green indicator lamp is still lit. Ö check that yellow indicator lamp is still lit off. Ö check that red indicator lamp is lit off, if not refer to chapter "2. TROUBLESHOOTING" on page 19. CITOARC AP 217/ AP 225 - 15...
  • Page 18: Power Source Wear Parts Set

    3. POWER SOURCE WEAR PARTS SET  Kit CITOARC AP 217 ref. SA 8573-2500, is comprised of : Ö 5 electrodes HF (selled by 5), ref. SA 0408-2404 Ö...
  • Page 19 C - INSTRUCTIONS FOR USE CITOARC AP 217/ AP 225 - 17...
  • Page 20: D - Maintenance

    D - MAINTENANCE CAUTION : before carrying out a maintenance operation disconnect the CITOARC AP 217 or CITOARC AP 225 from the electricity mains. 1. MAINTENANCE OF THE CITOARC AP 217/ AP 225 Periodically, depending on the use to which the set is put, inspect :...
  • Page 21: Troubleshooting

    U Compressed air pressure is too high  Check that 5 bars < P < 6 bars For all servicing operations in the power-source outside the points mentioned above : CALL IN A SPECIALISED TECHNICIAN CITOARC AP 217/ AP 225 - 19...
  • Page 22: Spare Parts

    SA 8811-0094 2.2nf 3KV decoupling capacitors R1-R2 SA 0019-1082 1.1: - 3.5KW range resistor SA 0018-6005 375V DC 0.6W peak limiter SA 8573-2500 AP 217 wear parts set SA 8573-2600 AP 225 wear parts set - 20 CITOARC AP 217/ AP 225...
  • Page 23 D - MAINTENANCE CITOARC AP 217 CITOARC AP 225 CITOARC AP 217/ AP 225 - 21...
  • Page 24: Electrical Diagrams

    D - MAINTENANCE 4. ELECTRICAL DIAGRAMS See diagram opposite - 22 CITOARC AP 217/ AP 225...
  • Page 25: Installation Of Components

    D - MAINTENANCE 5. INSTALLATION OF COMPONENTS CITOARC AP 217/ AP 225 - 23...

This manual is also suitable for:

Citoarc ap 225

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