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Summary of Contents for Kuppersbusch EDW 1001 Series

  • Page 1 aáëÜï~ëÜÉê=ëÉêáÉë=bat=NMMN cìåÅíáçå~äáíáÉë...
  • Page 2 Service Manual: H7-74-03E F.S. - Free-standing B. I. - Partially integrated F. I. - Fully integrated Product identification Code for the production numbers used for the various models (PNC) First 3 figures Product line DISHWASHER 911 xxx xxx 4th figure Group DIVA 45 cm 9 place settings...
  • Page 3: Table Of Contents

    DIVA Service Manual - EDW 1001 Contents General ..........................5 Purpose of this service manual ................5 Notes ........................5 General features....................6 Control panel ........................7 Control panel ......................7 2.1.1 ON/OFF button (S0).................. 8 2.1.2 Programme selector buttons (S1-S5)............8 2.1.3 Programme indicator LEDs (LD1- LD5) ............
  • Page 4 DIVA Service Manual - EDW 1001 Regeneration system................... 21 5.6.1 “Blending” function .................. 21 5.6.2 Selecting the regeneration level .............. 22 5.6.3 Resin washing ..................22 Drying circuit......................... 23 “Activ Dry” drying system..................23 “Turbo Dry” drying system ................... 24 Safety/control systems and alarms ................
  • Page 5: General

    DIVA Service Manual - EDW 1001 General Purpose of this service manual The purpose of this Service Manual is to provide Service Engineers, who already have the basic knowledge necessary to repair household dishwashers, with technical information regarding the specific functionalities featured in the new “DIVA EDW 1001”...
  • Page 6: General Features

    DIVA Service Manual - EDW 1001 General features Mains voltage 230V / 50Hz (limits 187-254 V) Total power absorption 2300W Water connection Water supply min./max. pressure 5-80N/cm² Filling capacity 12 place settings Dimensions: - Width 59.6 cm - Height 81.8 - 87.8 cm - Depth 55.5 cm Control elements...
  • Page 7: Control Panel

    DIVA Service Manual - EDW 1001 Control panel Control panel The configuration of the control panel depends on the typology of the electronic board: Horizontal controls Vertical controls Version with vertical controls Version with horizontal controls ON/OFF button S1-S5 Programme selector buttons / optional function buttons Delayed start selector button LD1-LD5 Programme indicator LEDs...
  • Page 8: On/Off Button (S0)

    DIVA Service Manual - EDW 1001 2.1.1 ON/OFF button (S0) Switches the dishwasher ON and OFF. When the corresponding LED [LD0] lights, this means that the appliance is switched on. 2.1.2 Programme selector buttons (S1-S5) Each button corresponds to a specific programme. The various models feature from 3 (min.) to 5 (max.) programme buttons.
  • Page 9: Options

    DIVA Service Manual - EDW 1001 Options 2.2.1 Using button [S5] as an option (1/2 load) This option selects a special washing cycle for small loads. The following parameters of the selected washing cycle are modified: The pre-wash phase is eliminated (in those cycles in which it is normally performed). The cycle time is reduced by 10 - 30 minutes, and the hot water consumption is reduced by about 5 litres.
  • Page 10: Cycle Execution

    DIVA Service Manual - EDW 1001 2.3.2 Cycle execution 2.3.2.1 Washing programme currently being performed The LED relative to the selected programme [L...] remains lit. LED [LD9] for the current phase remains lit. As the programme proceeds to the subsequent phase, LED [LD9] switches off; LED [LD10] lights until the end of the cycle, then switches off.
  • Page 11: Structural Characteristics

    DIVA Service Manual - EDW 1001 Structural characteristics Specifications for actuators and sensors 3.1.1 Components Type of component Power available Type of electronic control Wash pump Max. 250W Triac Drain pump Max. 100W Triac Heating element Max. 2100W Relay Water fill solenoid valve Max.
  • Page 12: Operation Of The Wash / Drain Motor

    DIVA Service Manual - EDW 1001 Operation of the wash / drain motor Wash / drain function The WASH and DRAIN functions are controlled by the electronic control board, which powers the windings of the two pumps alternately by means of a switching relay fitted to the control board. The electrical control circuit for the two pumps is piloted as follows: Relay R1, which switches the power from one motor...
  • Page 13: Drain Pump

    DIVA Service Manual - EDW 1001 Technical characteristics Voltage 230V - 50Hz RM 1-2 = 48Ω Speed 2800 rpm RA 1-(ro) = 117Ω Power absorption 168 W Capacitor 3µF Direction of rotation Counter-clockwise 213Ω Delivery height 200 cm Drain pump Synchronous centrifugal single-phase motor Rotation in both directions Technical characteristics...
  • Page 14: Washing System

    DIVA Service Manual - EDW 1001 Washing system Washing system The washing system is of the traditional type in which the mechanical washing action is provided by the rotation of the washing pump. The pump ducts the water into the hydraulic circuit, thus actioning both spray arms simultaneously.
  • Page 15: Hydraulic Circuit

    DIVA Service Manual - EDW 1001 Hydraulic circuit From the solenoid valve (2/3), the water is ducted into the fill tank and across the air break (5) into the steam condenser (6) until the condenser is full. When the condenser is full to overflowing, the water is ducted through a channel into the regeneration chamber (7).
  • Page 16: Water Fill System - Functional Description

    DIVA Service Manual - EDW 1001 Legend 1 - Fill hose 11 - Anti-overflow pressure switch 2 - Fill hose with Aqua Stop 12 - Sump assembly 3 - Fill solenoid valve 13 - Washing pump 4 - Regeneration solenoid valve 14 - Tube-enclosed heating element 5 - Air-Break 15 - Drain pump...
  • Page 17: Dynamic Fill

    DIVA Service Manual - EDW 1001 5.1.3 Dynamic fill The motor is switched on at 2300 rpm, and water is introduced for 10 seconds (fixed time). This condition makes it possible to start filling the hydraulic circuit. This is followed by: 5.1.4 Pause The motor is switched off and the fill solenoid is disactivated for 5 seconds in order to allow the water to...
  • Page 18: Supplementary Fill

    DIVA Service Manual - EDW 1001 5.1.7 Supplementary fill On completion of the water fill phase, and before proceeding to the subsequent washing phase, the system performs a fixed-duration percentage water fill which depends on the speed of the motor for the subsequent washing phase (as specified in the cycles table).
  • Page 19: Control Of Stability During The Washing Phase

    DIVA Service Manual - EDW 1001 Control of stability during the washing phase When the fill phase is complete, the appliance passes to the washing phase. In the washing phase - with cold or heated water - the status of the pressure switch is monitored constantly in order to ensure that the hydraulic system operates efficiently.
  • Page 20: Anti-Overflow Safety System

    DIVA Service Manual - EDW 1001 Anti-overflow safety system In all dishwashers in the new range, the anti-overflow safety system is constantly monitored by the safety pressure switch (which acts as a pressure sensor) in order to prevent water from overflowing due to an excessively high level.
  • Page 21: Regeneration System

    DIVA Service Manual - EDW 1001 Regeneration system In this series of dishwashers, regeneration of the softening system, whose duration is approximately 3 minutes, takes place towards the end of the washing cycle, during the drying phase. Regeneration of the softening system is governed by the electronic control system at “ad hoc”...
  • Page 22: Selecting The Regeneration Level

    DIVA Service Manual - EDW 1001 5.6.2 Selecting the regeneration level Press and hold down programme buttons [S1] and [S2] simultaneously. Press the “ON/OFF” button [S0]. The corresponding LEDs [LD1] and [LD2] begin to flash. Press button [S1]. The LED [LD2] switches off, while LED [LD1] stops flashing and remains lit for about 5 seconds.
  • Page 23: Drying Circuit

    DIVA Service Manual - EDW 1001 Drying circuit In these dishwashers, the dishes are dried by means of a steam condensation process. Depending on the type of appliance, one of two drying systems is used: - “ACTIVE - DRY” drying - “TURBO - DRY”...
  • Page 24: Turbo Dry" Drying System

    DIVA Service Manual - EDW 1001 “Turbo Dry” drying system The “Turbo Dry” system is characterized by an integrated closed circuit in which the hot air is circulated in a mono-directional convection movement onto a cold wall; no air is drawn in from the exterior. This drying system is based on the forced circulation of the hot air produced during the hot rinse, where the steam (hot, humid air) is drawn in by the fan located inside the upper duct and then ducted towards the condenser in the fill tank, from where it returns to the tub via the steam venting ring.
  • Page 25: Safety/Control Systems And Alarms

    DIVA Service Manual - EDW 1001 Safety/control systems and alarms The dishwashers in this new range feature a series of safety systems which protect the appliance in the event of malfunctions, whether it is switched on or off. In the event of a situation that might compromise the correct operation of the appliance, the electronic control system causes a specific safety system to intervene.
  • Page 26: Table Of Safety Systems / Alarms

    DIVA Service Manual - EDW 1001 Table of safety systems / alarms Safety systems Alarms Washing programme LEDs lit Displayed to the Alarm Description of the alarms LEDs flashing Interruption In memory user Water fill time-out Water drain time out LD10 Intervention of anti-flooding device LD9 + LD10...
  • Page 27: Water Drain Time-Out - Alarm [A L 6] - Led [Ld10]

    DIVA Service Manual - EDW 1001 Possible causes Water tap closed Mains water pressure < 0.3bar Fill solenoid valve or connections faulty Sump - Pressure switch tube obstructed Pressure switch faulty / false contacts PRESSURE SWITCH SIGNALS “EMPTY” (1-2) This control procedure is in operation only during the washing phases, i.e. after the water fill phase has been completed.
  • Page 28: Intervention Of Anti-Flooding System - Alarm [A L 4] - Leds [Ld9] + [Ld10]

    DIVA Service Manual - EDW 1001 7.4.3 Intervention of anti-flooding system - Alarm [A L 4] - LEDs [LD9] + [LD10] This control system is operative during the washing phases only, and not in the water fill phases, which in this case are associated with the safety device. If water is present in the bottom, a floating mechanical sensor positioned on the bottom of the appliance trips a microswitch which is connected in series to the fill solenoid valve, thus disconnecting the solenoid valve.
  • Page 29: Washing Motor Inoperative - Alarm [A L 7] - Leds [Ld10] + [Ld11]

    DIVA Service Manual - EDW 1001 7.4.5.2 NTC temperature sensor circuit open The impedance is too high (T = / < 5°C ) Possible causes Sensor faulty / circuit open Wiring interrupted / false contacts Temperature too low (< 5°C) 7.4.6 Washing motor inoperative - Alarm [A L 7] - LEDs [LD10] + [LD11] This control system is operative during the entire washing cycle.
  • Page 30: Door Open

    DIVA Service Manual - EDW 1001 The electronic control system performs a procedure which prevents this phenomenon by controlling the operation of the motor. The control procedure consists of a phase (duration 20 seconds) during which the motor rotates at a constant speed of 1600 rpm;...
  • Page 31: Options And Diagnostics

    DIVA Service Manual - EDW 1001 Options and diagnostics Display/cancellation of alarm conditions stored in memory This procedure can be used solely by Service Engineers when confronted with functional faults, and allows them check and/or cancel any ALARM conditions memorized by the electronic control system. Access is by pressing a combination of buttons for rapid identification of the fault (existing currently or occurring in the past).
  • Page 32: Cancelling Alarm Conditions Stored In Memory

    DIVA Service Manual - EDW 1001 8.1.2 Cancelling alarm conditions stored in memory This option enables Service Engineers to cancel alarm conditions stored in the appliance's memory thus preventing any doubt or uncertainty in the event of a subsequent service call. After checking the status of the alarms, it is good practise to perform the following procedure.
  • Page 33: Component Diagnostics Test

    DIVA Service Manual - EDW 1001 Component diagnostics test This test can be used by Service Engineers only to perform a rapid test of the efficiency of the main electrical components. Access to this procedure is by pressing a combination of buttons. The test routine rapidly performs a check of the operation of the components to be examined.
  • Page 34 DIVA Service Manual - EDW 1001 LEDs Advance Components tested TIME-OUT buttons [LD9] Water fill solenoid valve 60 sec [S2] [LD10] Integrated dispenser (detergent / rinse aid) 60 sec [S2] [LD9]+[LD10] Washing pump 60 sec [S2] [LD11] Heating element 20 sec [S2] [LD9]+[LD11] Pause / Fan motor (if fitted)
  • Page 35: Functional Test Cycle

    DIVA Service Manual - EDW 1001 Functional test cycle The functional test cycle is a washing programme for use by Service Engineers only, and can be used to test all the functions included in a traditional washing cycle. In effect, a normal cycle is simulated. Access is by pressing a combination of buttons for rapid verification that the appliance functions correctly.
  • Page 36: Access To The Test Cycle

    DIVA Service Manual - EDW 1001 8.4.1 Access to the test cycle With the door closed and the dishwasher switched off. Press and hold down programme buttons [S1] and [S3] simultaneously. Press the “ON/OFF” button [S0]. LED [LD3] flashes to indicate that the test function has been selected.
  • Page 37: Electrical Functions

    DIVA Service Manual - EDW 1001 Electrical functions Circuit diagram...
  • Page 38: Basic Circuit Diagram

    DIVA Service Manual - EDW 1001 Basic circuit diagram...
  • Page 39: Key To The Circuit Diagram

    DIVA Service Manual - EDW 1001 9.2.1 Key to the circuit diagram = orange = white = blue = light blue GI-VE = yellow/green = brown = black = pink = violet AA/DA = anti-flooding device = condenser = detergent/rinse-aid dispenser = water fill solenoid valve = regeneration solenoid valve = suppressor assembly...
  • Page 40: Table Of Programmes

    DIVA Service Manual - EDW 1001 Table of programmes The table below lists the characteristics of the main programmes that can be selected on the various models. According to marketing requirements, each model features a number of programmes (from 3 to a maximum of 5) corresponding to the codes (A, L, B etc.). For further details relative to the programmes available on individual models, refer to the specific documentation (Service Notes).
  • Page 41: Checking The Efficiency Of The Components

    DIVA Service Manual - EDW 1001 Checking the efficiency of the components In order to facilitate control of the component to be tested, a control procedure has been created indicating the points to which the tester probes should be connected and the correct value for each component.
  • Page 42: Measurement Points On The Board Wiring Connector And The Correct Theoretical Values

    DIVA Service Manual - EDW 1001 Measurement points on the board wiring connector and the correct theoretical values. List of components Probe contacts Correct values Notes 0 Ω * Power cable & L - B1 => with ON/OFF button pressed 0 Ω...
  • Page 43: Table Of Alarm Codes

    DIVA Service Manual - EDW 1001 Table of alarm codes In order to facilitate identification of an alarm condition indicated on the control panel and which causes one of the safety features to intervene, the possible causes for each alarm condition are listed in the table below together with suggested solutions.
  • Page 44: Quick Guide To The Special Functions

    DIVA Service Manual - EDW 1001 Quick guide to the special functions The table below summarizes the ways in which the diagnostic functions operate. These functions are available to Service Engineers only. Selection of response / Function Activation of the function Brief description / Comments Starting the function Butto...

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