Kuppersbusch EDW 1503 Service Manual
Kuppersbusch EDW 1503 Service Manual

Kuppersbusch EDW 1503 Service Manual

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Summary of Contents for Kuppersbusch EDW 1503

  • Page 1 aáëÜï~ëÜÉê=ëÉêáÉë=bat=NRMP cìåÅíáçå~äáíáÉë...
  • Page 2 Service Manual: H7-74-03D F.S. - Free-standing B. I. - Partially integrated F. I. - Fully integrated Product identification Code for the production numbers used for the various models (PNC) First 3 figures Product line DISHWASHER 911 xxx xxx 4th figure Group DIVA 45 cm 9 place settings...
  • Page 3: Table Of Contents

    DIVA Service Manual - EDW 1503 Contents General ..........................5 Purpose of this service manual ................5 Notes ........................5 General features....................6 Control panel ........................7 Control panel ......................7 2.1.1 ON/OFF button (S0).................. 7 2.1.2 Programme/Option buttons (S1-S6)............7 2.1.3...
  • Page 4 DIVA Service Manual - EDW 1503 Water fill time ....................... 22 4.5.1 Static fill time ................... 22 4.5.2 Dynamic fill time ..................23 4.5.3 Power failure during water fill phase ............23 Control of stability during the washing phase ............23 Washing system ....................
  • Page 5: General

    “EDW 1503” range of electronically-controlled dishwashers. The EDW 1503 control system consists of a main circuit board and a control/display board. Both boards are housed in a single plastic container.
  • Page 6: General Features

    DIVA Service Manual - EDW 1503 General features Mains voltage 230V / 50Hz (limits 187-254 V) Total power absorption 2300W Water connection Water supply min./max. pressure 5-80N/cm² Filling capacity 12 place settings Dimensions: - Width 59.6 cm - Height 81.8 - 87.8 cm - Depth 55.5 cm...
  • Page 7: Control Panel

    DIVA Service Manual - EDW 1503 Control panel Control panel The configuration of the control panel depends on the following: Number of programme selection buttons (from a minimum of 3 to a maximum of 6) Number of LEDs (max. 9) 2.1.1...
  • Page 8: Indicator Leds (Ld10 - Ld12)

    DIVA Service Manual - EDW 1503 Models with sequential selection In these versions two buttons are used to select the programmes: Close the door and switch the appliance on [S0]. The display shows [ --]. Press button [+–>] to select with an increasing order: The LEDs relative to the programme buttons light (if featured).
  • Page 9: Options

    DIVA Service Manual - EDW 1503 Options 2.2.1 “3 in 1 tablets” This option can be selected by pressing the corresponding button, and remains in memory until the same button is pressed again. This option modifies the phases of the programme in order to optimize performance when “3 in 1”...
  • Page 10: Delayed Start

    DIVA Service Manual - EDW 1503 2.2.5 Delayed start Proceed as follows to select the delayed-start time: Press key S0 to switch on the appliance. Press the button repeatedly to select the delayed-start time which appears flashing on the display.
  • Page 11: Washing Programmes

    DIVA Service Manual - EDW 1503 Washing programmes The number and type of washing programmes depends on the configuration of the appliance (max. 6). Number of Elapsed time Type Programme Pre-wash (°C) Washing (°C) 1/2 load Sanitize rinses in min.
  • Page 12: Modifying A Programme

    DIVA Service Manual - EDW 1503 Modifying a programme 2.4.1 Cancelling a programme (reset) To cancel a programme that has already started, proceed as follows: Open the door carefully and press buttons S2 - S3 together for approximately 2 seconds: the LED corresponding to the cycle being executed begins to flash.
  • Page 13: Power Failure

    DIVA Service Manual - EDW 1503 Power failure The power failure function maintains the information relative to the cycle status even in the even of a power outage; when the power supply is restored, the cycle resumes from the point at which it was interrupted.
  • Page 14: Sequence Of Operations

    DIVA Service Manual - EDW 1503 Sequence of operations Selecting the cycle Open the door to access the control panel. Press S0 to switch the appliance on. The LED L0 lights. Press the button corresponding to the desired programme. The display shows the time-to-end or the programme number flashing.
  • Page 15: Structural Characteristics

    DIVA Service Manual - EDW 1503 Structural characteristics Structure The appliance consists of four main assemblies: base door hydraulic system These four assemblies are enclosed in a cabinet designed with the following removable parts: a lower front panel (secured by two screws), two lateral panels (secured by six screws).
  • Page 16: Hydraulic Circuit

    DIVA Service Manual - EDW 1503 Hydraulic circuit Legend 1 - Fill hose 11 - Anti-overflow pressure switch 2 - Fill hose with Aqua Stop 12 - Sump assembly 3 - Fill solenoid valve 13 - Washing pump 4 - Regeneration solenoid valve...
  • Page 17: Electrical Components And Their Functions

    Electrical components and their functions EDW 1503 Electronic control system 4.0.1 The EDW 1503 control system consists of a main circuit board and a control/display board. Both boards are housed in a single plastic container. 4.0.2 Functions of the circuit board The circuit board: receives signals relative to the cycle settings via the control/display board.
  • Page 18: Memory In The Control System

    DIVA Service Manual - EDW 1503 4.0.3 Memory in the control system The main circuit board features an EEPROM memory (external to the microprocessor) which stores in memory data relative to the configuration, description of the cycle, cycle status in case of a power failure, and any alarm conditions.
  • Page 19: Ntc Temperature Sensor

    DIVA Service Manual - EDW 1503 4.1.3 NTC Temperature sensor NTC Table of comparative values Nominal value Ω Temperature °C 9655 4850 1205 Power supply and programme selection The main board is powered by the closure of contacts 1-5 and 2-4 of the ON/ OFF button (PU).
  • Page 20: Fill Circuit

    DIVA Service Manual - EDW 1503 4.2.1 “Beam on floor” function (certain models only) Certain models feature a special device (beamer) installed between the door and inner door connected terminals E6, E4 and E3 on the circuit board. This device projects a beam of red...
  • Page 21: Fill System

    DIVA Service Manual - EDW 1503 4.3.2 Fill system The water fill solenoid valve is powered by triac TY2 on the electronic board (connector C7), by the door switch (IP) and by the anti-flooding microswitch (DA). The level of water in the sump is monitored by the pressure switch (RL).
  • Page 22: Control Of Water Fill Phase

    DIVA Service Manual - EDW 1503 Control of water fill phase The quantity of water required to perform the washing cycle is determined exclusively by the closure of the electrical contact of the pressure switch, which switches from EMPTY to FULL.
  • Page 23: Dynamic Fill Time

    DIVA Service Manual - EDW 1503 4.5.2 Dynamic fill time T.D. = T.S. x 3: This is the maximum time allowed for the entire fill phase within which the pressure switch signal must stabilize on FULL. If the pressure switch signal does not stabilize on FULL within this period (T.S. x 3), the electronic control system switches off the fill solenoid (and the heating element, if switched on), and then allows the washing cycle to proceed until it is completed.
  • Page 24: Washing System

    DIVA Service Manual - EDW 1503 Washing system The washing system is of the traditional type in which the mechanical washing action is provided by the rotation of the washing pump. The pump ducts the water into the hydraulic circuit, thus actioning both spray arms simultaneously.
  • Page 25: Heating

    DIVA Service Manual - EDW 1503 Heating The heating element, which is enclosed inside a tube, is used to heat the washing water. The heating element is not activated during the drying phase. Inserted into the delivery side of the...
  • Page 26: Disactivating The Rinse-Aid Function

    DIVA Service Manual - EDW 1503 The coil of the detergent dispenser (DD) is powered by the circuit board via triac TY5 (connector D7) at certain points during the cycle, thus ensuring correct dosage. The circuit is closed by the contacts of the ON/OFF switch (PU) and the door switch (IP).
  • Page 27: Drain

    DIVA Service Manual - EDW 1503 4.9.1 Drain The drain pump (PS) is powered by triac TY3 (connector C1) and via the contacts of the ON/OFF switch (PU) and the door switch (IP). At the end of the drain phase, a control...
  • Page 28: Resin Washing

    DIVA Service Manual - EDW 1503 regeneration solenoid (ER) is powered by triac TY1 (connector C9 on the circuit board) and by the contacts of the ON/OFF switch (PU) and the door switch (IP). Some models feature a salt sensor whose reed contact (SS) is connected to connectors F1-F2 on the circuit board.
  • Page 29: 4.12.2 "Blending" Function

    DIVA Service Manual - EDW 1503 Press buttons S2 and S3 at the same time until LEDs LD1, LD2 and LD3 begin to flash. Press button S1: LEDs LD2 and LD3 switch off, while LD1 continues to flash. The regeneration level is shown by the display.
  • Page 30: 4.12.3 Table Of Regeneration Values

    DIVA Service Manual - EDW 1503 4.12.3 Table of regeneration values Aperture of Water introduced Position of Hardness of regeneration Level Display between selector in the treated water solenoid regeneration cycles level valve °D Litres sec. Number °F (TH) (dH) - - - 0 >...
  • Page 31: Drying

    DIVA Service Manual - EDW 1503 Drying In these dishwashers, the dishes are dried by means of a steam condensation process. The drying system is based on the circulation of the hot air produced during the hot rinse, in which the steam circulates inside the condenser of the fill tank.
  • Page 32: Automatic Cycle

    DIVA Service Manual - EDW 1503 Automatic cycle Turbidity sensor Certain models which feature the turbidity sensor may also feature a special “automatic” programme which optimizes the cycle according to the size of the load and the degree of soiling. This sensor is positioned externally to the sump, in direct contact with the water.
  • Page 33: Automatic Cycle

    DIVA Service Manual - EDW 1503 Automatic cycle The table below shows the variations in the programme phases according to the type of soiling and the size of the load. Type Programme phases Load Heavy soil Pre-wash Washing First rinse...
  • Page 34: Alarms

    DIVA Service Manual - EDW 1503 Alarms In the event that an abnormal situation should occur which might affect the correct operation of the appliance, the circuit board causes a safety system to intervene. In most cases, this interrupts the washing cycle. The last three alarm conditions are stored in memory.
  • Page 35 DIVA Service Manual - EDW 1503 Displayed Alarm Display to the Description of the alarms Machine status Possible causes user Heating time-out (the check takes place The programme continues to the end Heating element faulty; intervention of safety thermostats every 3 minutes: the temperature must increase without heating (the washing result will (open);...
  • Page 36: Diagnostics Mode / Options

    DIVA Service Manual - EDW 1503 Diagnostics mode / Options A single procedure can be used by Service Engineers to access the diagnostics system. After accessing diagnostics mode, the Engineer can: read / cancel the alarms, check for correct operation of the various components of the appliance, start the diagnostics cycle and select the options available to Service Engineers.
  • Page 37: Cancelling Alarm Codes From Memory / Testing The Leds

    DIVA Service Manual - EDW 1503 Activation S1 Display Activated function Reading of the last alarm occurred Reading of the last alarm but one occurred Reading of the last alarm but two occurred Activation of the solenoid regeneration Activation of drain pump...
  • Page 38: Functional Testing Cycle

    DIVA Service Manual - EDW 1503 Functional testing cycle This is an abbreviated washing programme which allows the Service Engineer to test all the functions that comprise a traditional washing cycle; in effect, the system simulates a normal cycle. 8.4.1 Selecting the cycle Access diagnostics mode.
  • Page 39: Options Available To Service Engineers

    DIVA Service Manual - EDW 1503 Options available to Service Engineers In particular circumstances, i.e. if the user reports unsatisfactory washing results, a special procedure, available only to Service Engineers, can be used to select two supplementary options designed to improve performance: Extra cold rinse.
  • Page 40: Disabling Pulse Washing

    DIVA Service Manual - EDW 1503 8.5.2 Disabling pulse washing Certain programmes use the pulse washing system (pw). Using the procedure described below, the Service Engineer can modify this system so that “Ctrl” (continuous) washing is used in all those programme which normally use the pulse washing system.
  • Page 41: Electrical Functions

    DIVA Service Manual - EDW 1503 Electrical functions: Circuit diagram...
  • Page 42: Basic Circuit Diagram

    DIVA Service Manual - EDW 1503 Basic circuit diagram...
  • Page 43: Key To The Circuit Diagram

    DIVA Service Manual - EDW 1503 9.2.1 Key to the circuit diagram = orange = white = blue = light blue GI-VE = yellow/green = brown = black = pink = violet AA/DA = anti-flooding device Beamer = beamer = condenser...
  • Page 44: Table Of Programmes

    DIVA Service Manual - EDW 1503 Table of programmes The table below lists the phases of the programmes for this type of appliance. As these can be configured differently, refer to the relative documentation for the specific cycles available for each model.
  • Page 45: Checking The Efficiency Of The Components

    DIVA Service Manual - EDW 1503 Checking the efficiency of the components In order to facilitate control of the component to be tested, a control procedure has been created indicating the points to which the tester probes should be connected and the correct value for each component.
  • Page 46: Measurement Points On The Board Wiring Connector And The Correct Theoretical Values

    DIVA Service Manual - EDW 1503 Measurement points on the board wiring connector and the correct theoretical values. Components Probe contacts Correct values Notes 0 Ω * Power cable & L <-> B1 —> with ON/OFF key pressed 0 Ω...
  • Page 47: Quick Guide To The Special Functions

    DIVA Service Manual - EDW 1503 Quick guide to the special functions The table below briefly describes how each of the special functions available to the user and to the Service Engineer can be used. Starting the Function Activation of the function...

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