Table of Contents

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Service Manual - Series 450/451
IG 448...
IG 458...
IG 459...
IG 4406.0
IG 4408.1
IGV 449...
IGV 459...
IG 4408.0
IGV 4408.0

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Summary of Contents for Kuppersbusch 450 Series

  • Page 1 Service Manual - Series 450/451 IG 448... IGV 449... IG 458... IGV 459... IG 459... IG 4408.0 IG 4406.0 IGV 4408.0 IG 4408.1...
  • Page 2 Service Manual: H7-71-04 Responsible: Dieter Rutz KÜPPERSBUSCH HAUSGERÄTE AG Email: dieter.rutz@kueppersbusch.de Phone: (0209) 401-733 Kundendienst Fax: (0209) 401-743 Postfach 100 132 Date: 21.11.2008 45801 Gelsenkirchen...
  • Page 3: Table Of Contents

    Service Manual Contents Safety ..........................5 General technical specification - 45cm appliances ............ 6 Assembly......................... 7 Installing ........................ 7 Electric connection ....................7 Water connection ....................7 Functional description of the single groups..............8 IGV 4... operation ....................8 IG 4... operation....................10 Initial operation / electronics exchange ...............
  • Page 4 Service Manual 6.21 Continuous flow heater..................74 6.22 Equipotential system with a safety function ............75 6.23 Rotary spray system.................... 76 Fill system ........................77 Intake of water with heat exchanger..............77 Regeneration with heat exchanger..............78 Remedying faults for all of the series 45 cm.............. 81 Controller / module ....................
  • Page 5: Safety

    Service Manual Safety Danger! Repairs may only be carried out by a qualified electrician! Improper repairs can be extremely dangerous for the user. It is essential that you observe the following instructions in order to prevent electric shocks: • The casing and the frame may be live in the event of faults! •...
  • Page 6: General Technical Specification - 45Cm Appliances

    Service Manual General technical specification - 45cm appliances This service manual serves the purpose of providing customer service technicians who already have the know-how required to repair dishwashers with specific information on the operating mode of 45-cm dish- washers. This manual deals with all of the appliance specifications relevant to this model. Descriptions and operating modes of components that are not new have therefore not been included in this edition.
  • Page 7: Assembly

    Service Manual Assembly Installing In order to ensure that the lock functions perfectly and to prevent any leakages in the area of the door, the appliance must be perfectly aligned by means of the adjustable feet. In the case of integrated appli- ances, it is possible to adjust the middle adjustable foot at the back from the front.
  • Page 8: Functional Description Of The Single Groups

    Service Manual Functional description of the single groups IGV 4... operation 4.1.1 Function LEDs • Program selection • Clear rinse fill-up display • Salt refill indicator • End of program Buttons / program selection Intensive 70° The program comprises a pre-rinse at 50°, a washing cycle at 70°, three intermediate rinses, a clear rinse at 70°...
  • Page 9 Service Manual 4.1.3 Special functions Setting the hardness range Keep the S3 button pressed and switch on the appliance. The LED for fill-up salt will blink. The fault is indicated by means of the program LEDs (see chart). The setting rises once every time the S3 button is pressed.
  • Page 10 Service Manual IG 4... operation 4.2.1 Function LEDs • Program selection • Clear rinse fill-up display • Salt refill indicator • 2½ digit display 4.2.2 Pushbuttons Pre-set time (ZVW) The time-setting button enables the starting time to be postponed by up to 19 hours (setting between 0h and 19h).
  • Page 11 Service Manual 4.2.3 Program dial Intensive 70° The program comprises a pre-rinse at 50°, a washing cycle at 70°, two intermediate rinses, a clear rinse at 70° and a drying cycle. Please ensure that rinsing is only carried out in the bottom basket until the required temperature has been reached.
  • Page 12 Service Manual 4.2.5 Program reset With the appliance switched on, press the S2 button and the S4 button simultaneously for 3 sec. The water will be pumped off for approx. one minute. The cleaning agent compartment should then be closed, so that the dispensing device is also reset. 4.2.6 Special functions Setting the hardness range...
  • Page 13 Service Manual Warm water recognition If the water running in for the rinse with a rinsing agent has a temperature exceeding 45°C, the heat ex- changer is not filled for the drying stage. In order to guarantee the difference in temperature essential for condensation, the temperature for the rinse with a rinsing agent is raised to 72°C, thus increasing the dishes own heat.
  • Page 14 Service Manual List of triacs Face = Filling level = Filling level = Drain valve heat exchanger = Dispenser actuator = Regeneration valve = Filling valve TY11 = Actuator top basket valve / Water diverter When a module is replaced due to a defective triac it is essential to check the component selected too.
  • Page 15: Initial Operation / Electronics Exchange

    Service Manual Initial operation / electronics exchange In the case of initial operation or electronics exchange, the following program procedure is to be ob- served. (Program counter = 0!) Procedure for initial start-up - appliances with a heat exchanger PC > 0 Program counter (PC) Pump 15 sec.
  • Page 16 Service Manual Procedure for initial start-up - appliances without a heat exchanger PC > 0 Program counter (PC) PC = 0 Pump 15 sec. Salt refill indicator Lack of salt = Off Lack of salt = On Filling valve on, 10 sec.
  • Page 17: Ig 458.1E Operation

    Service Manual IG 458.1E operation 4.4.1 LEDs • Tap closed • Salt refill indicator • Clear rinse fill-up display • Additional functions • 2½ digit display 4.4.2 Main switch The main switch is located on the left-hand side, separate from the electronic unit. 4.4.3 Pushbuttons / additional functions Pre-set time (PST)
  • Page 18: Construction Components

    Service Manual 4.4.4 Deactivating the clear rinse refill display Press the S1 button and keep it pressed. Switch on the appliance. The display will indicate 1. By pressing the S1 button once again, 0 will appear on the display, meaning that the clear rinse fill-up display is de- activated.
  • Page 19 Service Manual Mounting the module If the module is not installed in the proper position, the light conductors in the panel may be severed. The brand determines the position of the module in the support plate. There are two positions: At the bottom of the support plate The module is fastened at the points shown.
  • Page 20 Service Manual 4.5.4 List of triacs When a module is replaced due to a defective triac it is essential to check the component selected too. A = Dispenser actuator B = Water diverter C = Filling level D = Regeneration valve E = Drain valve heat exchanger Start up the customer service program before replacing any modules.
  • Page 21: Ig 4406.0E Operation

    Service Manual IG 4406.0E operation 4.6.1 LEDs • Tap closed • Salt refill indicator • Clear rinse fill-up display • Additional functions • 2½ digit display 4.6.2 Buttons / program selection Pre-set time (PST) The time-setting button enables the starting time to be postponed by up to 19 hours (setting between 0h and 19h).
  • Page 22: Construction Components

    Service Manual Construction components 4.7.1 Module The electronics system comprises two modules installed in a cabinet. The control/output module is con- nected to the operating/indicating module by means of a flat cable. Tap closed If the level is not reached after 6 minutes in the filling position: •...
  • Page 23 Service Manual 4.7.2 Disassembling the module Remove the furniture front (if fitted). Remove outer door. Disconnect support plate with the fascia from the inner door. Disengage the four catches on the fascia from the support plate. Tilt support plate away from the fascia. Disengage catches on the module housing from the support plate.
  • Page 24 Service Manual 4.7.4 Consumers Consumers such as valves, detergent and clear rinse dispensers (actuators) are activated by means of triacs. The circulation and the vacuation pump and the continuous flow heater are activated with relays. 4.7.5 List of triacs When a module is replaced due to a defec- tive triac it is essential to check the compo- nent selected too.
  • Page 25: Igv 4408.0 Operation

    Service Manual IGV 4408.0 operation 4.8.1 LEDs • Program selection • Check water intake (optional) • Clear rinse fill-up display • Salt refill indicator • 2½ digit display 4.8.2 Buttons / program selection Pre-set time (PST) The time-setting button enables the starting time to be postponed by up to 19 hours (setting between 0h and 19h).
  • Page 26: Construction Components

    Service Manual Construction components 4.9.1 Module Tap closed If the level is not reached after 6 minutes in the filling position: • The „check water intake“ LED will be activated (optional) • The program will be discontinued (pumping for 60 sec.) •...
  • Page 27 Service Manual 4.9.2 Disassembling the module Remove the furniture front (if fitted). Remove outer door. Loosen the support plate and tilt it forwards. Press the two catches on the module holder out- wards and remove the module from the control panel frame.
  • Page 28 Service Manual 4.9.5 Activating the consumers Consumers such as valves, detergent and clear rinse dispensers (actuators) are activated by means of triacs (see photo). The circulation pump, the evacu- ation pump and the continuous flow heat- er are activated with relays. When a module is replaced due to a de- fective triac it is essential to check the component selected too.
  • Page 29: Explanation Of The Rinsing Instructions

    Service Manual Explanation of the rinsing instructions Coding instructions for an electronics system with G controls IG 4... Subsequent to an exchange of the electronic controls which are installed as a standard, the controls have to be coded again with the appliance programs (see table). Note: In the case of appliances with 3 or 4 programs/buttons, the control system must be programmed prior to fitting the panel cover.
  • Page 30: Customer Service Test Program: G Controls (With Heat Exchanger)

    Service Manual Customer service test program: G controls (with heat exchanger) No.: 5600 009 884 (Abbreviations see see “Abbreviations / terms” on page 36) INDEX Function Temperature Time [s] Sensor Filling volume DB / UB 3.9 / 3.3 C + H + TR1 + TR2 max.
  • Page 31 Service Manual 5.2.1 Intensive 70° with heat exchanger (G controls) Filling INDEX Function °C Time Sensor Ignore Ignore Ignore Ignore Ignore volume Rinsing volume* with CW with WW on n.RE. on RE. on TR DB/UB 3.9 / 3.3 ME + C C + H 50°C C + TR1...
  • Page 32 Service Manual 5.2.2 Normal 65° with heat exchanger (G controls) Filling INDEX Function °C Time Sensor Ignore Ignore Ignore Ignore Ignore volume Rinsing volume* with CW with WW on n.RE. on RE. on TR DB/UB 3.9 / 3.3 C + TR1 C + PF C + P 3.6 / 3.0...
  • Page 33 Service Manual 5.2.3 ECO 50° with a heat exchanger (G controls) Filling INDEX Function °C Time Sensor Ignore Ignore Ignore Ignore Ignore volume Rinsing volume* with CW with WW on n.RE. on RE. on TR DB/UB 3.9 / 3.3 ME + C CR + C C + H + RE max.
  • Page 34 Service Manual 5.2.4 Gentle 40° with a heat exchanger (G controls) Filling INDEX Function °C Time Sensor Ignore Ignore Ignore Ignore Ignore volume Rinsing volume* with CW with WW on n.RE. on RE. on TR DB/UB 3.9 / 3.3 C + TR1 C + PF C + P 3.6 / 3.0...
  • Page 35 Service Manual 5.2.5 Fast 35° with a heat exchanger (G controls) Filling INDEX Function °C Time Sensor Ignore Ignore Ignore Ignore Ignore volume Rinsing volume* with CW with WW on n.RE. on RE. on TR DB/UB 3.9 / 3.3 ME + C CR + C C + H + RE max.
  • Page 36 Service Manual 5.2.7 Recovery stages for G controls Number of rinses Incoming water Softener Range between recovery hardness level capacity setting (ECO 50°C) [°d] 0 ... 6 7 ... 8 9 ... 10 11 ... 12 13 ... 16 17 ... 21 22 ...
  • Page 37: H Controls Operation

    Service Manual H controls operation The electronics system comprises two modules installed in a cabinet. The control/output modul is con- nected to the operating/indicating module by means of a flat cable. 5.3.1 Function LEDs • Program selection • Clear rinse fill-up display •...
  • Page 38 Service Manual 5.3.3 Program reset With the appliance switched on, press the S2 button and the S4 button simultaneously for 3 seconds. The water will be pumped off for approx. 1 minute. The cleaning agent compartment should then be closed, so that the dispensing device is also reset. 5.3.4 Special functions Setting the hardness range...
  • Page 39 Service Manual Sensors All of the signals leaving the door switch, the level switch, the NTC sensor and the refill switches are recorded and evaluated by the microprocessor at the respective point in time. Consumers Consumers such as valves, detergent and clear rinse dispensers (actuators) are activated by means of triacs.
  • Page 40 Service Manual Procedure for initial start-up - appliances without a heat exchanger In the case of initial operation or electronics exchange, the following program procedure is to be ob- served. Program counter = 0! PC > 0 Program counter (PC) PC = 0 Pump 15 sec.
  • Page 41: Coding Instructions For An Electronics System With H Controls

    Service Manual Coding instructions for an electronics system with H controls Subsequent to an exchange of the electronic controls which are installed as a standard, the controls have to be coded again with the appliance programs (see table). Note: In the case of appliances with 3 programs/buttons, the control system must be programmed prior to fitting the panel cover.
  • Page 42: Customer Service Test Program: H Controls (Without Heat Exchanger)

    Service Manual Customer service test program: H controls (without heat exchanger) No.: 5600 009 888 (Abbreviations see “Abbreviations / terms” on page 36) INDEX Function Temperature Time [s] Sensor Filling quantity DB / UB C + H + D max. 72°C C + H 65°C C + H + RE...
  • Page 43 Service Manual 5.5.1 Intensive 70° without a heat exchanger (H controls) INDEX Function Temperature °C Time Sensor Filling volume (Rinsing volume) C + H 50°C C + P C + H max. 72°C C + H + RE max. 72°C C + H + D max.
  • Page 44 Service Manual 5.5.2 Normal 65° without a heat exchanger (H controls) INDEX Function Temperature °C Time Sensor Filling volume (Rinsing volume) 50°C C + P C + H max. 72°C C + H + RE max. 72°C C + H + D max.
  • Page 45 Service Manual 5.5.3 ECO 50° without a heat exchanger (H controls) INDEX Function Temperature °C Time Sensor Filling volume (Rinsing volume) C + H + RE max. 72°C C + H + D max. 72°C C + H + R max.
  • Page 46 Service Manual 5.5.4 Fast 35° without a heat exchanger (H controls) INDEX Function Temperature °C Time Sensor Filling volume (Rinsing volume) max. 72°C C + H C + H + RE max. 72°C C + H + D max. 72°C C + H + R max.
  • Page 47: Trouble Shooting

    Service Manual Trouble shooting H controls / Module Customer information Cause Remedy Program time too long • Alternating rinsing technology • Advise the customer and give information on con- sumption data and alternate rinsing. • Energy saving Component is not actuated •...
  • Page 48: W Controls Operation

    Service Manual W controls operation 5.7.1 Function LEDs • Program selection • Clear rinse fill-up display • Salt refill indicator • End of program Buttons / program selection Intensive 70° The program comprises a pre-rinse at 50°, a washing cycle at 70°, three intermediate rinses, a clear rinse at 70°...
  • Page 49 Service Manual 5.7.2 Program reset With the appliance switched on, press the S2 button and the S4 button simultaneously for 3 seconds. The water will be pumped off for approx. 1 minute. The cleaning agent compartment should then be closed, so that the dispensing device is also reset. 5.7.3 Special functions Setting the hardness range...
  • Page 50 Service Manual Setting the buzzer (from FD8012) Press the S3 button and the main switch simultaneously with the door open. The LED above button 3 will blink. The buzzer can be activated or deactivated by pressing the S3 button. If the appliance is switched off, the setting is stored.
  • Page 51: Initial Operation / Electronics Exchange

    Service Manual Initial operation / electronics exchange In the case of initial operation or electronics exchange, the following program procedure is to be ob- served. (Program counter = 0!) Procedure for initial start-up - appliances with a heat exchanger PC > 0 Program counter (PC) Pump 15 sec.
  • Page 52 Service Manual Procedure for initial start-up - appliances without a heat exchanger PC > 0 Program counter (PC) PC = 0 Pump 15 sec. Salt refill indicator Lack of salt = Off Lack of salt = On Filling valve on, 10 sec.
  • Page 53: Coding Instructions For An Electronics System With W Controls (Igv 449.2)

    Service Manual Coding instructions for an electronics system with W controls (IGV 449.2) Subsequent to an exchange of the electronic controls which are installed as a standard, the controls have to be coded again with the appliance programs (see table). Note: In the case of appliances with 3 programs/buttons, the control system must be programmed prior to fitting the panel cover.
  • Page 54: Customer Service Test Program: W Controls (Igv 449.2)

    Service Manual 5.10 Customer service test program: W controls (IGV 449.2) INDEX Function Temperature Time [s] Sensor Filling volume DB / UB 3.9* / 4.5** C + H + D max. 72°C C + H 65°C C + H + RE max.
  • Page 55 Service Manual 5.10.1 Normal 65° with a heat exchanger (W controls) INDEX Function Temperature °C Time (s) Sensor Filling volume Ignore Ignore (Rinsing volume) with CW with WW C + PF C + P C + H + RE max. 72°C C + H + D max.
  • Page 56 Service Manual 5.10.2 ECO 50° without a heat exchanger (W controls) INDEX Function Temperature °C Time (s) Sensor Filling volume Ignore Ignore (Rinsing volume) with CW with WW C + H + RE max. 72°C C + H + D max.
  • Page 57 Service Manual 5.10.3 Fast 35° with a heat exchanger (W controls) INDEX Function Temperature °C Time (s) Sensor Filling volume Ignore Ignore (Rinsing volume) with CW with WW C + H + RE max. 72°C C + H + D max.
  • Page 58: Construction Components

    Service Manual Construction components Actuator The thermohydraulic system comprises a metal cylinder with a push rod. The cylinder is filled with a sub- stance which greatly expands when heated. A PTC serves as a source of heat (Positive Temperature Coefficient), and this makes direct contact with the metal cylinder. Subsequent to switch-off of the heat source, a strong compression spring returns the push rod back to its original position.
  • Page 59: Aqua Sensor

    Service Manual Aqua sensor The infrared light diode and the photo diode are arranged op- posite in a U-shaped transparent casing on a circuit board. The infrared diode transmits its infrared light through the wa- ter flowing in the U-shape onto the light-sensitive basis of the photo diode which then becomes conductive.
  • Page 60: Axial Flow Sensor

    Service Manual Axial flow sensor 6.4.1 Disassembly Remove the left-hand side panel. Remove the safety clamp (1). Pull the water intake flow sensor (2) downwards. Remove the hose clamp (3). Pull off the water intake hose (4). Remove the connector plug of the Reed switch. 6.4.2 Assembly Mount the water intake hose (4) onto the flow sen-...
  • Page 61: Aqua Stop System

    Service Manual Aqua Stop System The valve system comprises two series-connected, parallel- activated electrical solenoid valves, the filling valve and the safety valve. The safety function can be released with the safety level chamber or electrically by means of the float in the base pan.
  • Page 62: Temperature Safety System (Ntc)

    Service Manual Temperature safety system (NTC) The temperature cut-out switch (>85°C) is combined with the NTC sensor. In the event of a fault the heater will be switched off when the water temperature reaches 85°C (clocked). Temperature °C Resistance in kΩ Tolerance +/- °C 48.4 38.5...
  • Page 63: Hinge

    Service Manual Hinge 6.9.1 Disassembly Unscrew the outer door, the base, the angle plate, and the side walls. Detach the traction rope from the hinge lever. Unscrew the hinge lever from the inner door. Unscrew the hinge plate from the cavity frame.
  • Page 64: Dispensing Device

    Service Manual 6.10 Dispensing device The triggering mechanism is controlled by an actuator. When first triggered, the cover of the detergent dispenser is opened, and at the same time the trigger catch snaps into the socket on the rinsing agent lever, enabling a dosing plunger for the rinsing agent to be raised next time the actuator is triggered.
  • Page 65: Visual Clear Rinse Fill-Up Sensor

    Service Manual 6.11 Visual clear rinse fill-up sensor The visual clear rinse fill-up sensor comprises a transmission and a re- ceiving diode. The transmission diode sends a light beam to the receiving diode via a prism. If the reservoir is filled up, the light beam will be dispersed in the prism.
  • Page 66: Sieve System

    Service Manual The following must be carried out before the soften- ing unit is installed: Put the seal onto the filler neck of the salt box. Insert the sealing rings into the plug connections. Put the rubber cap onto the bearing connection in the base pan for the pump cavity.
  • Page 67: Rinse Water Pump

    Service Manual 6.14 Rinse water pump In order to reduce running noises, the pump has soft bearings between the pump cavity and the dis- charge hose. In order to achieve a better cleaning of the fine sieve, the water is circulated and pumped out alternately 3 times for 5 sec.
  • Page 68: Rinsing And Pump System

    Service Manual 6.15 Rinsing and pump system The circulating pump and the discharge pump as well as the continuous flow heat- er are connected to the pump cavity by means of plug connections. The continu- ous flow heater is also screwed to the pump cavity in such a manner that no pressure can occur.
  • Page 69: Door Spring

    Service Manual 6.17 Door spring The weight of the front of the unit is balanced with the door springs. The door springs are located on the right and on the left side below the base pan. The traction force is transmitted to the door hinge with a cable (C) drawn over a deflection pulley (B).
  • Page 70: Circulation Pump (Sicasym)

    Service Manual 6.18 Circulation pump (SICASYM) The circulation pump is operated by means of a single-phase alternating current motor. Switching the two motor windings with the motor capacitor is either activated by an electronic unit or a relay on the motor connection or by the module. During the start-up phase the two windings (in series with the capacitor) are parallel to one another direct on the power supply and generate an extremely powerful starting force.
  • Page 71 Service Manual 6.18.2 Assembly INFO! Leakages Ensure that all 4 locking hooks in the pump housing are attached. Sluggish or blocked fan impeller When the pump is changed, the spacer ring attached to the motor shaft must be trans- ferred to the new pump. Rotate pump to the left into the pump housing until the catch engages.
  • Page 72: Combined Detergents (3 In 1), According To The Model

    Service Manual 6.19 Combined detergents (3 in 1), according to the model (See rapid guide for key configuration) Detection Drying results will not be as good when a combined detergent (e.g. 3 in 1 detergent) is used. In order to improve the drying results, a special program sequence which uses less water in the intermediate rinse cycles is activated.
  • Page 73: Water Points

    Service Manual 6.20 Water points The water points are responsible for alternate rinsing and for different rinsing pressures. They consist of a synchronous motor with gears, cam disc (B), microswitch (A) and lock- ing disc (C). The synchronous motor is activated with a triac. The controller receives information on the posi- tion of the locking disc (C) from the microswitch (A) which is actuated by the cam disc (B).
  • Page 74: Continuous Flow Heater

    Service Manual 6.21 Continuous flow heater The continuous flow heater is installed in the spray arms water circuit. When rinse water flows through, a rubber membrane located on a flange is activated that switches the heater's safety pressure switch. If the pressure falls, the heating is turned off.
  • Page 75: Equipotential System With A Safety Function

    Service Manual 6.22 Equipotential system with a safety function Level switch Safety level switch Float for safety level To the pump cavity Float in the base pan From the discharge for appliances with heat exchanger From the softener for appliances without a heat exchanger Air chamber Throttle cup in appliances with a heat exchanger From overflow channel...
  • Page 76: Rotary Spray System

    Service Manual 6.23 Rotary spray system The rotary spray system consists of three spray levels, the lower and upper spray arm and a top spray. The water supply to the upper spray arm and the top spray is brought through the inlet pipe attached to the inside of the container rear wall.
  • Page 77: Fill System

    Service Manual Fill system Intake of water with heat exchanger After the fill solenoid is opened, the water flows to the integrated inlet over the free flow line into the re- generation chamber. When the regeneration chamber has been filled the water will flow through the overflow channel in the softening equipment and as soft water into the level sensor and the pump cavity.
  • Page 78: Regeneration With Heat Exchanger

    Service Manual 7.1.1 Filling procedure for appliances without a heat exchanger After the static level has been reached the module will be selected by the level switch, will move into the next position and the circulation pump will be switched on again. The level pressure switch is reset when the circulation pump commences operation.
  • Page 79 Service Manual Regeneration and rinsing through the water softener is carried out in the washing cycle. During regen- eration the regenerating valve on the softener is opened. The reservoired quantity of water flows across the valve into the salt container, is enriched with salt, and flows as brine through the softener into the heat exchanger.
  • Page 80 Service Manual 7.2.1 Filling procedure for appliances with a heat exchanger The electronic determines the time between the open command of the fill solenoid and the closing of the level switch (f1). From this time the additional fill time of the fill solenoid is calculated. For every initial fill- up in a rinsing program, 200 ml more water than the standard water volume will be filled in.
  • Page 81: Remedying Faults For All Of The Series 45 Cm

    Service Manual Remedying faults for all of the series 45 cm Should your dishwasher develop a fault, please check up on the following before contacting our customer service (*see, too, the relevant section in the instructions for use) Controller / module Start up the customer service program before replacing any modules.
  • Page 82: Discharge

    Service Manual Discharge Customer information Cause Remedy The pump can be heard but it trans- • Sieve system blocked. • Advise the customer; observe instructions on cleaning the ports no water or only a little water. sieves in the user manual. Clean the sieve. •...
  • Page 83: Smell

    Service Manual Smell Customer information Cause Remedy Burnt smell. • Connection cable improperly extended. • Advise the customer; observe instructions in the user manual. • Socket burnt (due to poor contact). • Consult the customer; the socket and the connection cable must be replaced.
  • Page 84: Noises

    Service Manual Noises Customer information Cause Remedy Knocking noises in the pipes when • Improper installation or cross section of the water pipes (usu- • Advise the customer and refer him to a plumber (have a pres- water is being taken in ally only occurs with appliances fitted with an aqua-stop valve sure reducer installed).
  • Page 85: Food Or Sandy Deposits

    Service Manual Food or sandy deposits Customer information Cause Remedy Residual food or sandy deposits • Coarse, micro or fine sieve clogged; • Advise the customer; sieve and care. sieve not engaged in the pump cavity. • Spray arm jets, top spraying nozzle blocked. •...
  • Page 86 Service Manual Customer information Cause Remedy • Check the functioning of the equipotential transducer (carry out Residual food or sandy deposits • Snorting noises; circulation pump does not run smoothly, too little water in the dishwasher (attention in the case of alternat- a filling procedure).
  • Page 87: Lime Deposits

    Service Manual Lime deposits Customer information Cause Remedy Lime deposits on the dishes, starch • Hardness level incorrectly set or raw water hardness > 50°dH. • Set the hardness level; advise the customer; use detergents Check the residual heat in the washing and clear rinse cycles. containing phosphate.
  • Page 88: Water-Soluble Or Regeneration Salt Residue On The Dishes

    Service Manual Water-soluble or regeneration salt residue on the dishes Customer information Cause Remedy Water-soluble residue • Lime deposits on the dishes. • Advise the customer. • Top of the salt dispenser not closed (check the screw of the • Advise the customer, rectify leak. top, regeneration chamber slowly emptied).
  • Page 89: Discolouration / Residual Colour

    Service Manual Discolouration / residual colour Customer information Cause Remedy Residual colour • Too little detergent used. • Advise customer, increase the quantity of detergent. • Plastic becomes discoloured, for example by tomato deposits, • Use a detergent with chlorine bleaching. If the dishwasher tea, coffee, etc.
  • Page 90: Residual Detergent

    Service Manual 8.10 Residual detergent Customer information Cause Remedy Residual detergent • Detergent dispenser lid blocked by dishes (does not fully open • Advise the customer, dishes not well loaded. up). • Detergent dispenser lid does not fully open up. •...
  • Page 91: Damage To Rinsed Dishes

    Service Manual 8.11 Damage to rinsed dishes Customer information Cause Remedy Commencing or already present, • Degree of hardness set too high, residual hardness in washing • Optimise the setting after measuring. irreversible (not rectifiable) cloudi- or clear rinse cycle <5°dH. ness of glass •...
  • Page 92: Drying Results

    Service Manual 8.12 Drying results Customer information Cause Remedy Does not dry properly. • No clear rinse in the dispenser. • Advise the customer. • Appliance connected to a hot water supply; appliance is suita- • Advise the customer; point out the function of the heat ble for hot water, but it is not recommendable.
  • Page 93: Technical Data Ig 4

    Service Manual Technical data IG 4... and IGV 4... General technical data Dimensions Continuous flow heater Height 82.0 cm Nominal voltage 230 - 240 V Width 44.8 cm Frequency 50 / 60 Hz Depth 57.0 cm Output 2150 W ca. 22 Ω Voltage / Frequency 230 V / 50 Hz Resistance...
  • Page 94: Consumption Data Ig 459 To .4

    Service Manual IG 459 to .4 Consumption data 9.2.1 Appliance with heat exchanger Intensive 70° Auto 55-65° Normal 65° ECO 50° Gentle 40° Rapid 35° Pre-wash Time in min. 100-140 Power consumption in kWh 1.35 0.75-1.05 1.15 0.65 Water consumption in litres 12-18 9.2.2 Appliance without heat exchanger...
  • Page 95: Consumption Data Igv 449

    Service Manual IGV 449..and IGV 445..Consumption data 9.3.1 Appliance with heat exchanger Intensive 70° Auto 55-65° Normal 65° ECO 50° Gentle 40° Rapid 35° Pre-wash Time in min. 100-140 Power consumption in kWh 1.35 0.95-1.25 1.15 0.65 Water consumption in litres 12-18...
  • Page 96: Consumption Data Ig 448

    Service Manual IG 448... (G controls) Consumption data 9.5.1 Appliance with water diverter and heat exchanger Intensive 70° Auto 55-65° Normal 65° ECO 50° Gentle 40° Rapid 35° Pre-wash Time in min. 100-135 Power consumption in kWh 1.0-1.3 Water consumption in litres 12-18 9.5.2 Appliance with water diverter without heat exchanger...
  • Page 97: Consumption Data Ig 448

    Service Manual IG 448... (H controls) Consumption data 9.6.1 Appliance with water diverter and heat exchanger Intensive 70° Auto 55-65° Normal 65° ECO 50° Gentle 40° Rapid 35° Pre-wash Time in min. 100-135 Power consumption in kWh 1.0-1.3 Water consumption in litres 12-18 9.6.2 Appliance with water diverter without heat exchanger...

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