Related Manuals for Kuppersbusch 635 Series
Summary of Contents for Kuppersbusch 635 Series
- Page 1 Built-in Dishwashers Series 635 IGV 699.0 / IGV 699.1 IGV 699.2 / IGV 699.3 IGV 699.4 IGV 6909.0...
- Page 2 Service Manual: H7-71-06 Responsible: Dieter Rutz KÜPPERSBUSCH HAUSGERÄTE AG Email: dieter.rutz@kueppersbusch.de Phone: (0209) 401-733 Kundendienst Fax: (0209) 401-743 Postfach 100 132 Date: 31.10.2008 45801 Gelsenkirchen...
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Page 3: Table Of Contents
Service Manual Contents Safety ..........................5 General technical specification..................6 Installation and connection ................... 6 Installing ........................ 6 Water connection ....................6 Electric connection ....................6 Features........................... 7 Operation and display module................8 Assembly ....................... 9 Components and dismounting..................10 Door components .................... - Page 4 Service Manual Program sequences ..................... 41 Program selection “Auto-plus rinse” ..............41 Program selection “Automatic rinse” ..............43 Program selection “Automatic gentle rinse”............46 What do do, if........................ 48 Controller / module ....................48 Problem (user)..................... 51 Error message on the customer service program ..........63 10.
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Page 5: Safety
Service Manual Safety Danger! Repairs may only be carried out by a qualified electrician! Improper repairs can be extremely dangerous for the user. It is essential that you observe the following instructions in order to prevent electric shocks: • The casing and the frame may be live in the event of faults! •... -
Page 6: General Technical Specification
Service Manual General technical specification This service manual serves the purpose of providing customer service technicians who already have the know-how required to repair dishwashers with specific information on the operating mode of the IGV 699.0 / IGV 699.1, IGV 699.2 / IGV 699.3, IGV 699.4 and IGV 6909.0. This manual deals with all of the appliance specifications relevant to this model. -
Page 7: Features
Service Manual Features The new fully-automatic dishwashers comprise signif- icant product innovations in various areas: • Guaranteed results by means of monitoring soiling and loading, and fully automatic control of temper- atures, water quantities and rinsing procedures. • Easy operation thanks to “single-button operation” on the upper edge of the inner door and a selec- tion of all of the functions by means of a clear text display. -
Page 8: Operation And Display Module
Service Manual • Types of baskets: Standard baskets and an additional small cutlery basket at the top. • Normal Eco test program • Consumption data: 14 litres / 1.05 kWh - Noise level 44 dB • A-A-A energy label • Height-adjustable top basket (Rackmatic) The rackmatic “basket adjustment”... -
Page 9: Assembly
Service Manual Remove the panel cover; to do so, turn the two round white catches on the inside by 90° with a pair of pointed pliers. Remove the support plate from the panel cover at the four catches (1). Fold the support plate up (2). Remove the front display module (if present). -
Page 10: Components And Dismounting
Service Manual Components and dismounting Control panel Control module Power module Door lock Rinse water pump Circulating pump Water diverter Raw water valve Aqua-sensor II Level system Water inlet Door components ON/OFF switch Control module with LCD display Detergent and Door lock with a dispensing device door switch... -
Page 11: Left Side Wall Components
Service Manual Left side wall components Heat exchanger Level switch Safety switch Regeneration valve Drain valve Right side wall components Steam condensation pipe Power module For internal use only... -
Page 12: Components In The Plinth
Service Manual Components in the plinth Raw water valve Continuous-flow heater with a water diverter and an aqua sensor Power module Level and safety system Circulating pump with a tachometer generator Water softener Rinse water pump Pump cavity components NTC with a safety switch Rinse water pump Continuous-flow heater with a pressure switch... -
Page 13: Door Lock (Servo Lock)
Service Manual Door lock (servo lock) The new “servo lock” in all of the fully-automatic dishwashers is ex- tremely easy to handle due to smooth-running bearings. The door of the appliance does not need to be pressed on closing; instead it vir- tually closes by itself (from an opening angle of approx. -
Page 14: Circulation Pump (Sicasym)
Service Manual Circulation pump (SICASYM) Single-phase alternating current motor Condenser Tachometer generator The circulation pump is operated by means of a single-phase alternator with a tachometer generator. The tachometer generator registers the number of revolutions of the circulation pump and passes this in- formation on to the electronics system. - Page 15 Service Manual Disassembly Remove the side panels and the base sheet. Remove the two screws (at the front and the rear) connect- ing the stainless steel shell and the plastic base pan on the right-hand side. Lift up the shell and secure it with an object which is approx. 4 cm thick.
- Page 16 Service Manual The motor does not have any thermal winding protection since the motor electronics unit detects faults and overloading automatically and switches the motor off. Direct electric current measurement not possible, since the current is distorted (pul- sating direct currents) 5.9.2 Disassembly Remove the side panels and the base sheet.
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Page 17: Tachometer Generator
Service Manual 5.10 Tachometer generator The number of revolutions and the variations in the number of revolutions of the circulation pump are gauged by means of a tachometer generator. The speed is controlled by means of an electronic phase control. •... -
Page 18: Aqua Sensor I And Ii
Service Manual 5.12 Aqua sensor I and II In addition to an infra-red LED, the aqua sensor II is also equipped with a green LED, which means that undissolved substances such as tea or spinach can also be recognised. In the automatic program, for example, the aqua sensor II has the following functions: Aqua-sensor infra-red LED check in the pre-wash cycle Depending on the result of this check, the water is either exchanged (extremely dirty) or still used... -
Page 19: Aqua Sensor - Decisions In The Automatic Program
5.13 Aqua sensor – decisions in the automatic program Pre-wash light soiling heavy soiling Aqua sensor light soiling heavy soiling light soiling heavy soiling Aqua sensor Aqua sensor little a lot little a lot little a lot little a lot Aqua sensor Aqua sensor Aqua sensor... -
Page 20: Salt And Clear Rinse Agent Display
Service Manual 5.14 Salt and clear rinse agent display The reservoir is equipped with a float which has an integrated per- manent magnet. This uses the magnetic field to activate a reed switch which is attached to the outside of the reservoir. This switch in turn activates the lamps of the fill-up displays in the control panel. -
Page 21: Functions
Service Manual Functions Safety function Should functional defects in the dishwasher control system or in the structural elements occur, resulting in an over-filling of the machine, the valve combination will be closed by means of the safety system, thus blocking off the water supply. The discharge pump is switched on by means of the safety level switch. -
Page 22: Actuator
Service Manual Actuator The thermohydraulic system comprises a metal cylinder with a push rod. The cylinder is filled with a sub- stance which greatly expands when heated. A PTC serves as a source of heat (Postive Temperature Coefficient), and this makes direct contact with the metal cylinder. Subsequent to switch-off of the heat source, a strong compression spring returns the push rod back to its original position. -
Page 23: Water Points
Service Manual Water points The water points are responsible for alternate rinsing and for different rinsing pressures. They consist of a synchronous motor with gears, cam disc (B), microswitch (A) and lock- ing disc (C). The synchronous motor is activated with a triac. The controller receives information on the posi- tion of the locking disc (C) from the microswitch (A) which is actuated by the cam disc (B). -
Page 24: Aqua Stop System
Service Manual 6.4.1 Temperature safety system (NTC) The temperature cut-out switch (>85°C) is combined with the NTC sensor. In the event of a fault the heater will be switched off when the water temperature reaches 85°C. Temperature °C Resistance in kΩ Tolerance +/- °C 48.4 38.5... -
Page 25: Door
Service Manual Disassembly Open the casing. Remove the supply hose and cut through the electric cables. Strip the ends of the wire. Insert shrinkdown plastic tubing over the lead and connect the electric cables with the insulating bushing (1). After mounting heat up the connectors until the shrinking process has commenced and the hot-melt adhesive squeezes out of the ends of the connectors (2). - Page 26 Service Manual Hinge plate Hinge lever Bearing bush Spring compressor Traction rope Traction spring Retaining piece Supporting lobes Two-piece hinge bearing bush Open the bearing bush, disengage the retaining piece using screwdriver (see sketch). One-piece hinge bearing bush Open the bearing bush, bend out the supporting lobes using a screwdriver. The bearing bush also needs to be renewed after it has been removed.
- Page 27 Service Manual If the unit doors are extremely lightweight, the door springs may also be replaced with lighter ones. Only pairs of door springs may be replaced! Spring power Colour dot Spare-parts n. Maximum unit door weight max. grey 426 895 10.5 kg approx green 426 490...
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Page 28: Main Switch (Igv 699.0 And Igv 699.1)
Service Manual Main switch (IGV 699.0 and IGV 699.1) The main switch comprises a dual-pole on / off switch and a wiping contact. The wiping contact 5 – 6 is activated briefly when the main switch is pressed. The wiping contact sets the controls in the start posi- tion at the end of a program. -
Page 29: Dispensing Device
Service Manual Dispensing device The triggering mechanism is controlled by an actuator. When first triggered, the cover of the detergent dispenser is opened, and at the same time the trigger catch snaps into the socket on the rinsing agent lever, enabling a dosing plunger for the rinsing agent to be raised next time the actuator is triggered. Note! To remove the dispenser, leave the upper basket in the appliance, close the door, then press the unlatched dispenser inwards. -
Page 30: Top Addition
Service Manual Top addition In the case of dispensing from the top, the detergent box can be swivelled out of the dispenser by press- ing the button on the side. This makes it easier to refill. The release mechanism is activated by means of a coil which is activated by impulses from the electronic unit (detergent dispenser 20 sec. -
Page 31: Regeneration, Drain-Off And Raw Water Valves
Service Manual 6.10 Regeneration, drain-off and raw water valves The regeneration valve and the drain-off valve are located on the softening equipment. When the re- generation valve is activated the volume of water stored in the regeneration chamber is lead through the softening equipment. -
Page 32: Continuous Flow Heater
Service Manual 6.11 Continuous flow heater The continuous flow heater is installed in the spray arms water circuit. When rinse water flows through, a rubber membrane located on a flange is activated that switches the heater’s safety pressure switch. If the pressure falls, the heating is turned off. -
Page 33: Water Softener
Service Manual 6.12 Water softener Screw off the outer door, the base cover, the L-strap and the side panels. Detach the traction rope from the hinge levers. Unscrew the screws between the base pan and the hinges. Unscrew the rinse cavity on the back wall of the base pan. -
Page 34: Optosensor
Service Manual 6.13 Optosensor A ray of light is sent through a glass coil at an angle by means of an IR LED. The ray of light is reflected on the surface of the glass about 200 times before it reaches the glass coil. If there is no coating (haze / deposit) on the glass coil, the light is reflected almost 100% on the surface of the glass. -
Page 35: Equipotential System With A Safety Function
Service Manual 6.14 Equipotential system with a safety function Level switch Safety level switch Float for safety level To the pump cavity Float in the base pan From the discharge valve for dishwashers with heat exchanger Air chamber Throttle cup in appliances with heat exchanger From overflow channel Switch lever... -
Page 36: Sieve System
Service Manual 6.15 Sieve system To prevent dirt particles from getting into the rinsing circuit, the coarse sieve cylinder must be engaged tightly with the pump cavity (observe marking). Threefold sieve system Fourfold sieve system Coarse sieve B Flat sieve Micro-fine sieve cylinder D Fine sieve cylinder The sieve system comprises a threefold or fourfold sieve system (a course filter, fine sieve cylinder, a... -
Page 37: Rotary Spray System
Service Manual 6.16 Rotary spray system The rotary spray system consists of three spray levels, the lower and upper spray arm and a top spray . The water supply to the upper spray arm and the top spray is brought through the inlet pipe attached to the inside of the container rear wall. -
Page 38: Rinsing And Pump System
Service Manual 6.17 Rinsing and pump system The circulating pump and the discharge pump as well as the continuous flow heater are connected to the pump cavity by means of plug connections. The continuous flow heater is also screwed to the pump cavity in such a manner that no pressure can occur. -
Page 39: Fill System
Service Manual Fill system Regeneration with heat exchanger After the fill solenoid is opened, the water flows to the integrated inlet over the free flow line into the sof- tener and then as softened water into the heat exchanger. After the regeneration chamber is filled the water flows through the overflow channel into the thredtle cup of the level sensor. - Page 40 Service Manual The electronic system determines the time between the open command of the fill solenoid and the clos- ing of the level switch (f1). From this time the additional fill time of the fill solenoid is calculated. For every initial fill-up in a rinsing program, 200 ml more water than the standard water volume will be filled in.
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Page 41: Program Sequences
Service Manual Program sequences Program selection “Auto-plus rinse” The program comprises a pre-rinse at 50°C, a washing cycle at 60°C / 70°C, an intermediate rinse, a clear rinse at 67°C and a drying cycle. Two aqua sensor decisions are taken. Depending on the first decision in the pre-rinse cycle, the water will be exchanged or the pre-rinse water will still be used for the washing cycle. - Page 42 Service Manual 8.1.2 Program sequences in the auto-plus range, part 2 Temperature Filling volume from HE from HE Type of rinse Drying Drying Aqua sensor turbid turbid clear clear Temperature Filling volume from HE Type of rinse Drying Aqua sensor turbid clear Energy:...
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Page 43: Program Selection "Automatic Rinse
Service Manual Program selection “Automatic rinse” The program comprises a pre-rinse cycle, a washing cycle at 45°C - 55°C, an intermediate rinse, a clear rinse at 67°C and a drying cycle. Three aqua sensor decisions are taken. Depending on the first decision in the pre-rinse cycle, the water will be exchanged or the pre-rinse water will still be used for the washing cycle. - Page 44 Service Manual 8.2.2 Program sequences in the automatic range, part 2 Temperature Filling volume from HE Drying Type of rinse Aqua sensor turbid clear turbid Energy: 1.20 kWh -> 1.20 kWh Water: 12 – 18 litres Time: 100 - 130 min. Temperature Filling volume from HE...
- Page 45 Service Manual Temperature Filling volume from HE Drying Type of rinse Aqua sensor clear turbid clear 8.2.4 Program sequences in the automatic range, part 4 Temperature Filling volume from HE Type of rinse Drying Aqua sensor clear turbid clear Temperature Filling volume from HE Type of rinse...
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Page 46: Program Selection "Automatic Gentle Rinse
Service Manual Program selection “Automatic gentle rinse” The program comprises a pre-rinse cycle, a washing cycle at 35°C / 45°C, an intermediate rinse, a clear rinse at 67°C and a drying cycle. Two aqua sensor decisions are taken. Depending on the first decision in the pre-rinse cycle, the water will be exchanged or the pre-rinse water will still be used for the washing cycle. - Page 47 Service Manual 8.3.2 Program sequences in the automatic gentle range, part 2 Temperature Filling volume from HE Type of rinse Drying Aqua sensor turbid clear Temperature Filling volume from HE Type of rinse Drying Aqua sensor clear clear Energy: 0.8 kWh -> 1.00 kWh Water: 10 –...
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Page 48: What Do Do, If
Service Manual What do do, if... Should your dishwasher develop a fault, please check up on the following before contacting our customer service (*see, too, the relevant section in the instructions for use) Controller / module Start up the customer service program before replacing any modules. Customer information Cause Remedy... - Page 49 Service Manual Customer information Cause Remedy The display shows “wrong couple”. • The data bus between the control module and the power module is not recognised, e.g.: ✓ • The software versions on the modules are compatible as of Different software versions for the modules KI03.
- Page 50 Service Manual Customer information Cause Remedy The dishwasher is switched ON / • The sensor keys may assume that a higher difference in con- OFF unintentionally or the program trast means that a key is being pushed, e.g.: is unintentionally changed. ✓...
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Page 51: Problem (User)
Service Manual Problem (user) 9.2.1 Discharge Customer information Cause Remedy The pump can be heard but it transports no water or • Sieve system blocked. • Advise the customer. Observe the instructions in the only a little water. user manual. Clean the sieve. •... - Page 52 Service Manual 9.2.2 Smell Customer information Cause Remedy Burnt smell. • Connection cable improperly extended. • Advise the customer. Observe the instructions in the user manual. • Socket burned (due to poor contact). • Advise the customer. The socket and the connection cable must be replaced.
- Page 53 Service Manual 9.2.3 Noises Customer information Cause Remedy Knocking noises in the pipes when water is being taken • Improper installation or cross section of the water • Advise the customer and refer him to a plumber pipes (usually only occurs with appliances fitted with (have a pressure reducer installed).
- Page 54 Service Manual 9.2.4 Food or sandy deposits Customer information Cause Remedy Residual food or sandy deposits • Coarse, micro or fine sieve clogged; • Advise the customer; sieve and care. Sieve not engaged in the pump cavity. • Spray arm jets, top spraying nozzle blocked. •...
- Page 55 Service Manual Customer information Cause Remedy Residual food or sandy deposits • Snorting noises; circulation pump does not run • Check the functioning of the equipotential transducer smoothly, too little water in the dishwasher (atten- (carry out a filling procedure) tion in the case of alternating rinse technology).
- Page 56 Service Manual 9.2.5 Lime deposits Customer information Cause Remedy Lime deposits on the dishes. • Hardness level incorrectly set or raw water hard- • Set the hardness level; advise the customer; use ness > 50°dH. detergents containing phosphate. Check the residual heat in the washing and clear rinse cycles.
- Page 57 Service Manual 9.2.7 Water-soluble or regeneration salt residue on the dishes Customer information Cause Remedy Water-soluble residue. • Lime deposits on the dishes. • Top of the salt dispenser not closed (check the • Advise the customer, rectify leak. screw of the top, regeneration chamber slowly emp- tied).
- Page 58 Service Manual 9.2.8 Discolouration / residual colour Customer information Cause Remedy Residual colour. • Too little detergent used. • Advise customer, increase the quantity of detergent. • Plastic becomes discoloured, for example by tomato • Use a detergent with chlorine bleaching. If the dish- deposits, tea, coffee, etc.
- Page 59 Service Manual 9.2.9 Residual detergent Customer information Cause Remedy Residual detergent. • Detergent dispenser lid blocked by dishes (does not • Advise the customer, dishes not well loaded. fully open up). • Detergent dispenser lid does not fully open up. •...
- Page 60 Service Manual 9.2.10 Damage to rinsed dishes Customer information Cause Remedy Commencing or already present, irreversible (not recti- • Degree of hardness set too high, residual hardness • Optimise the setting after measuring. fiable) cloudiness of glass. in washing or clear rinse cycle <5°dH. •...
- Page 61 Service Manual 9.2.11 Drying results Customer information Cause Remedy Does not dry properly. • No clear rinse in the dispenser. • Advise the customer. • Dishwasher connected to a warm water supply. • Advise the customer. Point out the function of the Dishwasher is suitable for hot water, but this is not heat exchanger;...
- Page 62 Service Manual 9.2.13 Circulation pump (SIBRUSYM) Customer information Cause Remedy Circulation pump attempts to start up 5 times but does • Pump wheel blocked by foreign matter. • Remove foreign matter. not start. • Motor winding broken. • Check the resistance of the motor winding (approx.
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Page 63: Error Message On The Customer Service Program
Service Manual Error message on the customer service program IGV 699.2 Code Description Causes Remedy SIBRUSYM motor error message. • Circulation pump defect. Circulation pump does not start up. • Motor electronic unit defective. • Plug error (motor electronic unit to motor). •... - Page 64 Service Manual All the other models Code Description Causes Remedy A / B Aqua sensor calibration error • Aqua sensor defect. A stipulated procedure from the automatic program is Infrared / green measured section. carried out. • Line disconnection. • Plug error. •...
- Page 65 Service Manual Code Description Causes Remedy Heating error. • Temperature is not reached within 60 minutes. After 60 min. the heating step is discontinued and the program continues to run. • Heater is interrupted. • Press switch is defect. • Electronics system heater relay defect. •...
- Page 66 Service Manual Code Description Causes Remedy ® Optosensor error • Cable / plug disconnection, strobing module sends If the control system recognises an Optosensor error, it out signals but gets no response. will start up an emergency program. In the emergency ®...
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Page 67: Power Module
Service Manual Power module The power module is located behind the right side wall in the area of the base. Removing The power module is locked at the rear with a lever. The lever must be pushed to the right for dismounting. Connections Cleaning agent Circulating pump Water diverter,... -
Page 68: Igv 699.2 Operation
Service Manual IGV 699.2 operation The new dishwashers are equipped with clear text displays for selecting any required function and for indicating respective remote indications to the user. All of the lines in the display comprise 20 characters in an 8x5 dot matrix. The appliances, with a total of 17 display languages (German, English, French, Dutch, Italian, Spanish, Portuguese, Greek, Norwe- gian, Swedish, Finnish, Danish, Russian, Polish, Hungarian, Czech and Turkish), can be used through- out Europe. - Page 69 Service Manual 11.2.1 Selecting a program After switching on the appliance the start menu will indicate the “automatic rinse” program. Press the +/- buttons to select from the following programs: • Auto-plus program • Automatic rinse • Auto-delicate program • Rapid rinse •...
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Page 70: Options
Service Manual 11.3 Options The following parameters can be changed by pressing the “B” sensor button (options). Pressing the button again will take you to the next option. If a setting is changed it will only be stored after it has been acknowledged by pressing sensor button B. - Page 71 Service Manual 11.3.6 Hardness range setting In this menu the hardness range is set on automatic or manual. Manual setting Salt quantity in g °dH °fH °Clarke mmol / l Setting per rinse 0-0,6 7-11 0.7-1.1 12-16 9-11 1.2-1.6 10-12 17-21 12-15 1.7-2.1...
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Page 72: Special Programs - Igv 699.2 Only
Service Manual 11.4 Special programs - IGV 699.2 only Calling up the special programs: Open the door. Switch the appliance off. Press the two right-hand sensor buttons E and F simultaneously and keep them pressed; press sensor button A too for at least 3 seconds. Selecting the special programs: Pressing the sensor buttons C and E will enable the special programs to be selected. - Page 73 Service Manual See circuit diagrams for program sequence. While the customer service program is activated, every change of state of the analogous signal received will be acknowledged by the electronics system with an audible signal. 11.4.4 Lifecycle This test program can only be used by factory staff members. 11.4.5 Showroom / Demonstration program When the Showroom program is selected, a normal program sequence will run through the display with- out any consumers being activated.
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Page 74: General Instructions On The Controls - Igv 699.2
Service Manual 11.4.12 Resetting the modules Switch the dishwasher on and then press the main switch until the language selection menu is shown in the display. Note All of the settings, such as the hardness range setting, have been set back to the delivery status and will need to be reset. - Page 75 Service Manual 11.5.6 Load recognition The number of revolutions of the circulation pump is measured by the tachometer generator. Moistening with water, hollows or grooves in the dishes or containers which have turned over may result in losses of rinsing water. In this case air is transported through the pump. This will result in noisier operation of the dishwasher and in a changed (irregular) operation of the pump.
- Page 76 Service Manual 11.5.7 Consumers Observe instructions on electrostatic hazards! Consumers such as valves, detergent and clear rinse dispensers (actuators) are activated by means of triacs (see photo). The evacuation pump and the continuous flow heater are activated with relays. Triacs Relays Dispenser Detergent water pump...
- Page 77 Service Manual 11.5.8 Motor control module A Sibruysm motor needs a specially adjusted motor electronic unit in order for it to be driven. This gen- erates a three-phase alternating current from the mains alternating voltage which has the correct fre- quency and phase position for the motor.
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Page 78: Igv 699.0 And Igv 699.1 Operation
Service Manual IGV 699.0 and IGV 699.1 operation The electronic control system comprises two modules, the operation / display module and the power module. All of the functions are set with the four buttons of the operation / display module. 12.1 Function The display gives information on programs to be selected, options and settings and on operations which... -
Page 79: Options
Service Manual 12.2.2 Automatic rinse The program comprises a pre-rinse cycle, a washing cycle at 45°C - 55°C, an intermediate rinse, a clear rinse at 67°C and a drying cycle. Three aqua sensor decisions are taken. Depending on the first decision in the pre-rinse cycle, the water will be exchanged or the pre-rinse water will still be used for the washing cycle. - Page 80 Service Manual 12.3.3 Degree of drying The degree of drying can be set in this menu by pressing the +/- buttons. No drying The program times are shortened by the drying time Standard dry Factory setting Extra dry The clear rinse temperature is raised by 3 K for this option. This results in better drying results.
- Page 81 Service Manual Manual setting Salt quantity in g °dH °fH °Clarke mmol / l Setting per rinse 0-0.6 7-11 0.7-1.1 12-16 9-11 1.2-1.6 10-12 17-21 12-15 1.7-2.1 13-16 22-29 16-20 2.2-2.9 17-21 30-37 21-26 3.0-3.7 22-30 38-54 27-38 3.8-5.4 31-50 55-89 39-62 5.5-8.9...
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Page 82: Special Functions
Service Manual 12.4 Special functions 12.4.1 Reset Switch the dishwasher on and when doing so keep the main switch pressed until the language selection menu is shown in the display. Note All of the settings, such as the hardness range setting, have been set back to the delivery status and will need to be reset. - Page 83 Service Manual While the customer service program is activated, every change of state of the analogous signal received will be acknowledged by the electronics system with an audible signal. INDEX Function °C Time Sensor OK/UK rpm UK rpm OK rpm WK Time UK Time OK Mlock* Volume FWW + AS_KAL_IR...
- Page 84 Service Manual 12.5.4 S4 – In-plant test program This test program can only be used by factory staff members. 12.5.5 S5 – Show room / demonstration program When the S5 special program is selected, a normal program sequence will run through the display with- out any consumers being activated.
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Page 85: General Instructions On The Controls
Service Manual 12.6 General instructions on the controls 12.6.1 Tap closed If the filling level (fl) is not reached after six minutes, the controls will remain in this position and wait until the level has been reached. The display will show “check water intake” for appliances with a front display. If the water tap is opened after six minutes, only raw water will be filled in during this filling step. - Page 86 Service Manual 12.6.7 Consumers Observe instructions on electrostatic hazards! Consumers such as valves, detergent and clear rinse dispensers (actuators) are activated by means of triacs (see photo). The evacuation pump and the continuous flow heater are activated with relays. Triacs Relays Charging valve Detergent water pump...
- Page 87 Service Manual 12.6.8 Initial operation / electronics exchange In the case of initial operation or electronics exchange, the following program procedure is to be observed. (Program scaler = 0!) The program sequence is only activated if a lack of salt is recognised and the program counter is set at 0.
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Page 88: Customer Service Test Program
Service Manual 12.7 Customer service test program Filling Index Function Temperature Time [s] Motor lock Sensor volume closed 3,9 l U + H + ZR 72°C approx. C + H 65°C C + H + RE 72°C approx. U + ZK AS_KAL_IR 0-480 FWW + AWT... - Page 89 Service Manual The test program is started by means of pressing the S2 and S4 buttons. No pre-set time is possible. The customer service test routine ends when the main switch is switched off. - The error number is indicated on the display: = No error has occurred = Aqua sensor defect (Attention: Indication even if there is no aqua sensor!) = Heating error...
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Page 90: Technical Data
Service Manual Technical data 13.1 General technical data Dimensions Continuous flow heater Height 81.0 cm Nominal voltage 230 - 240 V Width 59.6 cm Frequency 50 / 60 Hz Depth 55.0 cm Output 2150 W ca. 22 Ω Voltage / Frequency 230 - 240V / 50 Hz Resistance Connected load... -
Page 91: Consumption Data Igv 699.0 And Igv 699.1
Service Manual IGV 699.0 and IGV 699.1 13.2 Consumption data 13.2.1 Automatic programs Auto-plus Automatic Auto- Quick Pre-rinse program rinse delicate rinse program Duration 90 - 110 100 - 130 80 - 100 in min. Power consumption 1.20 - 1.40 1.00 - 1.20 0.80 - 1.00 0.60... -
Page 92: Consumption Data Igv 699.2
Service Manual IGV 699.2 13.3 Consumption data 13.3.1 Automatic programs Auto-plus Automatic Auto- Quick Pre-rinse program rinse delicate rinse program Duration 1:40 - 2:20 1:40 - 2:40 1:20 - 1:50 0:30 0:19 in hours : min. Power consumption 1.20 - 1.60 1.00 - 1.30 0.80 - 1.00 0.80... -
Page 93: Consumption Data Igv 699.3 / 4 And Igv 6909.0
Service Manual IGV 699.3 / 4 and IGV 6909.0 13.4 Consumption data 13.4.1 Automatic programs Auto-plus Automatic Auto- Quick Pre-rinse program rinse delicate rinse program Duration in h:min 1:50 - 2:20 1:25 - 2:20 1:20 - 1:40 0:30 0:19 with Vario Speed 1:21 - 1:25 1:06 - 1:10 0: 48 - 0:52...
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