Masibus TC 5396 User Manual
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Masibus TC 5396 User Manual

Auto tune pid controller
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Masibus Automation & Instrumentation Pvt. Ltd.
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275-77
+91 79 23287281
Email: support@masibus.com
Web: www.masibus.com

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  • Page 1 User’s Manual  Masibus Automation & Instrumentation Pvt. Ltd. B/30, GIDC Electronics Estate, Sector-25, Gandhinagar-382044, Gujarat, India +91 79 23287275-77 +91 79 23287281   Email: support@masibus.com Web: www.masibus.com...

  • Page 2: Table Of Contents

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Contents 1. INTRODUCTION ........................... 4 Foreword ......................4 Notice ......................4 Trademarks ....................4 Checking the Contents of the Package ..............4 List of Accessories ................... 4 Safety Precautions ................... 4 2.
  • Page 3 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 7.3 Ramp and Soak Function ................28 7.4 Motor Positon Control without slide wire feedback: ........29 8. ALARM OUTPUT ........................30 8.1 ALARM TYPES ..................30 9. CALIBRATION PROCEDURE ....................33 9.1 Procedure for CAL-zero and CAL-span ............

  • Page 4: Introduction

    Every effort has been made to ensure accuracy in the preparation of this manual. Should any errors or omissions come to your attention, however, please inform MASIBUS Sales office or sales representative. Under no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without our permission.

  • Page 5: Specifications

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 2. SPECIFICATIONS PV Input Input Type Thermocouple (E, J, K, T, B, R, S), RTD (Pt100), Current, Voltage Display Range Refer Table-1 Accuracy + (0.25% of Full Span + 1 degree) for T/C and RTD input.

  • Page 6: Output

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Output Control Type Control Type On/Off, P, PI, Auto tune PID, Valve Position Control (without Feedback) Manual Offset ±50% of P band Proportional Band 0.1 to 200.0 %...

  • Page 7: Power Supply

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Power Supply Standard 85-265VAC/ 100-300VDC Optional 18-36VDC Power consumption <10 VA (Aprrox) Isolation (Withstanding voltage) Between primary terminals* and secondary terminals**: At least 1500 V AC for 1 minute...

  • Page 8: Physical Specifications &Mounting Details

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 3. PHYSICAL SPECIFICATIONS &MOUNTING DETAILS Mounting Type Panel mounting Size H x W x D 100 mm x 100 mm x 55 mm Front Bezel 100 mm x 100 mm...

  • Page 9: Terminal Connections

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 4. TERMINAL CONNECTIONS Fig 4.1: Terminal Connection Detail Terminal No. Description Power Supply Input  For Relay-4 potential free Contacts (Use 230V -2A load)  Alarm-4 o/p.  For Relay-3 potential free Contacts (Use 230V -2A load) ...

  • Page 10: How To Connect Wires

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Fig 4.3:Lead Termination Detail 4.1 How to connect wires Before carrying out wiring, turn off the power to the controller and check that the cables to be connected are not alive because there is a possibility of electric shock.

  • Page 11: Front Panel Details

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 5. FRONT PANEL DETAILS 5.1 Front Panel Description Name of Symb Function Part  Increment the Value of any Parameter. Increase  Shows ambient value for T/C Input in RUN mode.
  • Page 12 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 4 digital 0.8 inch White Display Process 4. Display process value. Value 5. Display parameter name when user set parameter. Display 6. Display error message when an error occurs.
  • Page 13 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Example: How to change Input Type NOTE: ALL other parameters can EDIT according to the above steps. If one of the SELECT Display Parameter from LEVEL-6 Menu, is register as “0”...

  • Page 14: Menu Layout

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 6. MENU LAYOUT 6.1 Menu Layout Page 14 of 40 User’s Manual...
  • Page 15 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Page 15 of 40 User’s Manual...

  • Page 16: Run Time Indication/Function

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 6.2 RUN Time Indication/Function Following parameters can view or change during run time.  Press Decrement key to show percentage power Auto Mode (0.0 to 100.0%)  For Thermocouple input type, Press Increment key to show ambient temperature.

  • Page 17: Level 2 Tune Mode

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 6.4 LEVEL 2 TUNE MODE A UTO T UN E P AR A M ET ER S Pa r a me te r Default Show if (P V d i s pl a y ) Reg.

  • Page 18: Level 3 Configuration Mode

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 shod/srst SOKT Soak type srst 0:shod (SOKT) 1:srst 6.5 LEVEL 3 CONFIGURATION MODE CO NF I G U R AT IO N PA R AM ET E RS...
  • Page 19 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Set position of Decimal Point on Display. Input Type is 0 /1 /2 /3 Linear, Decimal *if input type *0 : 0 (dp) Point is RTD or *1 : 0.0 TC(E,J,K,T) 2 : 0.00...

  • Page 20: Level 4 Alarm Mode

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 6.6 LEVEL 4 ALARM MODE AL A RM P AR A MET E RS Pa r a me te r Default Show if (P V d i s pl a y ) Reg.

  • Page 21: Level 5 Output Mode

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Alarm Delay is amount of time (in sec), that Relay-3 will wait before getting ON after the A3DY Alarm 3 Output Type alarm condition occurs. (a3dy) Delay is LIN(Linear)
  • Page 22 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Retransmission-1 Output Type This output is according to PV input. Zero & Span acts as Min & Max value of retransmission o/p scale respectively. 0-5v /1-5v /0-10v /4-20 /0-20...

  • Page 23: Level 6 Custom Display

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Output type Dead Band 0.1 to 50.0 1 . 0 (db) is VPFN Soak Stop / RUn SOAK* Soak 0: Stop S t o p (SOAK) 1: Run...

  • Page 24: Calibration Mode

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 6.9 CALIBRATION MODE C AL I BR AT IO N P AR AM ET E RS Pa r a me te r Default (P V d i s pl a y ) Setting Name &...

  • Page 25: Control Function

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 7. CONTROL FUNCTION 7.1 ON/OFF Control ON/OFF Controller is the simplest form of temperature control device. The output from the device is either on or off, with no middle state. An on-off controller will switch the output only when the temperature crosses the setpoint.

  • Page 26: Pid Control

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 7.2 PID Control AUTO TUNE FUNCTION: Auto Tuning: The Auto tuning process is performed at set point. Temperature will oscillate around the set point during tuning process. Set a set point to a lower value if overshooting around the normal process value is likely to cause damage.
  • Page 27 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Derivative Time: Derivative action is used to restore the change in the processing temperature according to the rate of change. It reduces the amplitude of overshoot and undershoots width. If...

  • Page 28: Ramp And Soak Function

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 P ACTION: - I Action: - D Action: - Control output Selection: “COP Terminal Terminal Terminal Terminal Terminal Terminal “OT” ” 10,11,12 7,8,9 21, 22 23, 24 USE FOR...

  • Page 29: Motor Positon Control Without Slide Wire Feedback

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 power is down and when the Soak type is srst it will reset the soak rate when the power is down. The ramp and Soak function will be cancelled in following conditions.

  • Page 30: Alarm Output

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 8. ALARM OUTPUT For all Alarm outputs there are five settings. (As shown in configuration mode Menu)  Set Value (in run mode)  Type  Hysteresis(Dead band) ...
  • Page 31 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 NOTE:- LIT = LED on, UNLIT = LED off Up arrow indicate Alarm will ON from this value. Down arrow indicate Alarm will OFF from this value. Page 31 of 40...
  • Page 32 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Hysteresis (Dead band): Hysteresis (Dead band) application is shown in the figure. Direction: All the figures here are shown considering the setting is direct (Normal). If the settings are reversing (Fail Safe), the relays will behave exactly the opposite.

  • Page 33: Calibration Procedure

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 9. CALIBRATION PROCEDURE 9.1 Procedure for CAL-zero and CAL-span The instrument is factory calibrated for the specified range, but due to long term drift of components, re-calibration may be necessary in some cases. For calibrating the instrument a reliable source is required.

  • Page 34: Communication Protocol-Modbus Rtu

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 10. COMMUNICATION PROTOCOL–MODBUS RTU 10.1 Introduction The unit can be connected in RS-485 communication data link either in multi drop or repeat mode. Each unit must have unique Serial Number. Entire range of addresses (1 to 247) may be used.
  • Page 35 Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Auto/Manual 40006 R + W % POWER 40007 R + W Proportional band 40008 R + W Integral time 40009 R + W Derivative time 40010 R + W...

  • Page 36: Exceptional Response

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 Control output type 40051 R + W Control type 40052 R + W Control Output Low Limit 40053 R + W Control Output High Limit 40054 R + W...

  • Page 37: Appendix

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 11. APPENDIX 11.1 Troubleshooting If the operating display does not appear after turning on the controller’s power, follow the measures in the procedure below. If a problem appears complicated, contact our sales representative.

  • Page 38: On-Off Logic

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 11.2 ON-OFF LOGIC Relay type Relay Hi-On PV > SP PV < SP Open sensor Up scale Down scale Low-On PV > SP PV < SP Open sensor...

  • Page 39: Jumper Settings For Addon Card Selection & Retransmission Output Type

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 11.5 Jumper Settings for Addon Card Selection & Retransmission Output Type  TC5396 comes with different Variants differing by various Output option available.  There are Two Addon Card Slots available on PCB of PSl Card. The Right Most Slot is fixed for Retransmission (Analog) Output.

  • Page 40: Load Connection

    Model: TC5396 Doc. Ref. no. : - m105/om/101 Issue no. 00 11.6 Load connection Electrical precautions during use Electrical noise generated by switching of inductive loads can create momentary disruption, erratic display, and latch up, data loss or permanent damage to the instrument.

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