Table Of Contents - Idex Trebor INLINE DI Operation & Maintenance Manual

CONTENTS
1 INTRODUCTION ........................................................................................................... 3
1.1 INTENDED USE AND AUDIENCE..................................................................... 4
1.2 HEATER PERFORMANCE ................................................................................ 4
2 SAFETY ........................................................................................................................ 5
2.1 SAFETY PRECAUTIONS ................................................................................... 5
2.1.a
2.2 SAFETY MESSAGE CONVENTIONS ............................................................... 5
2.2.a
2.2.b
2.2.c
2.3 HEATER INTERLOCKS ..................................................................................... 6
2.3.a
2.3.b
2.3.c
2.3.d
2.3.e
3 INSTALLATION ............................................................................................................ 8
3.1 UTILITY REQUIREMENTS ................................................................................ 9
3.2 UNPACKING ...................................................................................................... 9
3.3 ORIENTATION ................................................................................................... 9
3.4 FLUID CONNECTIONS ...................................................................................... 9
3.4.a
3.5 ELECTRICAL CONNECTIONS .......................................................................... 9
4 OPERATION ............................................................................................................... 10
4.1 GENERAL ......................................................................................................... 10
4.2 LIQUID START-UP ........................................................................................... 10
4.3 TEMPERATURE CONTROL ............................................................................ 11
4.4 SHUT DOWN .................................................................................................... 11
5 MAINTENANCE .......................................................................................................... 13
5.1 SPARE PARTS................................................................................................. 13
5.2 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 13
5.3 REMOVAL AND REPLACEMENT INSTRUCTIONS ....................................... 13
5.3.a
5.3.b
5.3.c
6 TROUBLESHOOTING................................................................................................ 14
6.1 IRREGULAR TEMPERATURE CONTROL ...................................................... 14
6.2 HEATER ELEMENT CHECK ........................................................................... 14
6.3 INTERLOCK SENSORS .................................................................................. 15
7 WIRING SCHEMATIC ................................................................................................ 16
8 OPTIONS .................................................................................................................... 18
8.1 FLUID CONNECTIONS (IDH18V400DF06B01): ............................................. 18
8.2 INTERLOCK TEMPERATURE SENSORS (IDH18V400DF06B01): ................ 18
8.3 OUTLET TC FITTINGS (IDH18V400DF06B01): .............................................. 18
9 WARRANTY AND EXCLUSIONS .............................................................................. 19
10 CONTACT INFORMATION ........................................................................................ 20
10.1 GENERAL CONTACT INFORMATION ............................................................ 20
10.2 TECHNICAL SUPPORT ................................................................................... 20
10.3 REGIONAL REPRESENTATIVES ................................................................... 20
MODEL INLINE DI HEATER OPERATION / MAINTENANCE MANUAL
General Safety ....................................................................................... 5
Caution .................................................................................................. 5
Warning ................................................................................................. 6
Danger ................................................................................................... 6
Leak Sensor........................................................................................... 6
Element Over-Temperature Protection ................................................. 6
Liquid Over-Temperature Protection ..................................................... 7
Internal Over-Temperature Protection ................................................... 7
Liquid Level Sensor Interlock ................................................................ 7
Inlet & Outlet .......................................................................................... 9
Heater Replacement ............................................................................ 13
Heater Decommissioning .................................................................... 13
Heater Disposal ................................................................................... 13
CONTENTS