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Troubleshooting
Related Manuals for Rockwell Automation Allen-Bradley 150-E
Summary of Contents for Rockwell Automation Allen-Bradley 150-E
- Page 1 Elevator Panel Solution Bulletin 150-E User Manual Original Instructions...
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
Renewal Parts ..........25 Rockwell Automation Publication 150-UM009E-EN-P - August 2021... - Page 4 Approximate Dimensions and Shipping Weights ....28 Appendix A History of Changes Approximate Dimensions and Shipping Weights ....29 Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
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Page 5: About This Publication
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature. -
Page 6: European Communities (Ec) Directive Compliance
Bulletin 150-C Soft Starters are cULus Listed (Canadian Standards per UL 508 and CSA C22.2 No. 14) as solid-state motor controllers in File E96956. They are also cULus Listed (CAN/CSA B44.1-96) as elevator controllers in UL File E96956. Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 7: Introduction
Reduces general system maintenance requirements for improved uptime. Component Overview The starter is made up of two components, the base controller and a fault contactor. Figure 1 - Bulletin 150-E Components Base Controller Fault Contactor Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 8: Base Controller
However, it does not restrict the current. The voltage is ramped down from full voltage and applied to the motor over a programmed Soft Stop period of time. The result is a smooth stop. Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 9: Starter Selection
6.3…19 150-E32NCE-FC 150-E32NCA-FC 10…30 150-E51NCE-FC 150-E51NCA-FC 12.3…37 150-E64NCE-FC 150-E64NCA-FC 14.3…43 150-E74NCE-FC 150-E74NCA-FC 20…60 150-E104NCE-FC 150-E104NCA-FC 28.3…85 150-E147NCE-FC 150-E147NCA-FC 34…135 150-E234NCE-FC 150-E234NCA-FC (1) Motor FLA must fall within the specified range to operate correctly. Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 10: Installation And Wiring
(example: a bonding conductor with a stripped wire end). This screw is not intended for a direct field wiring connection of an unprepared bonding conductor or equipment grounding conductor. Rockwell Automation Publication 150-UM009E-EN-P - August 2021... - Page 11 (example: a bonding conductor with a stripped wire end). This screw is not intended for a direct field wiring connection of an unprepared bonding conductor or equipment grounding conductor. Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
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Page 12: Installation Precautions
11.3…12.4 N•m 0.5…0.9 N•m 6…250 MCM 6…250 MCM 24…14 AWG Wire size 16…120 mm 16…120 mm 0.2…2.5 mm Cat. No. 150-E190KD00 275 lb•in 275 lb•in 4.4…8 lb•in Torque 31 N•m 31 N•m 0.5…0.9 N•m Rockwell Automation Publication 150-UM009E-EN-P - August 2021... - Page 13 6 N•m 1.2 N•m 6…300 MCM 6…300 MCM 18…14 AWG Wire size 10…150 mm 10…150 mm 1…4 mm Cat. No. 150-E190KD00 300 lb•in 300 lb•in 8.9…10.6 lb•in Torque 34 N•m 34 N•m 1…1.2 N•m Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
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Page 14: Connection Diagrams
6 LEAD MOTOR CONNECTIONS A1 A2 IN1 IN2 97 98 13 14 STARTER T1 T2 T3 T6 T4 T5 JUMPER TERMINALS 2/T1 4/T2 6/T3 MOTOR 5 N/A TERMINALS T1 T2 T3 T6 T4 T5 Rockwell Automation Publication 150-UM009E-EN-P - August 2021... - Page 15 12 LEAD 230V LOW VOLTAGE MOTOR CONNECTIONS STARTER STARTER T2 T3 T6 T4 T5 JUMPER T2 T3 JUMPER TERMINALS TERMINALS MOTOR MOTOR 12 10 11 4&7 1&7 2&8 3&9 6&12 4&10 5&11 N/A TERMINALS TERMINALS 5&8 6&9 Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
- Page 16 T6 T4 T5 L1 L2 L3 1/L1 3/L2 5/L3 MOTOR A1 A2 IN1 IN2 97 98 13 14 2/T1 4/T2 6/T3 3 LEAD MOTOR CONNECTIONS STARTER T4 T5 JUMPER TERMINALS T6 T4 T5 MOTOR TERMINALS Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
- Page 17 9 LEAD 230V LOW VOLTAGE MOTOR CONNECTIONS 9 LEAD 460V HIGH VOLTAGE MOTOR CONNECTIONS STARTER STARTER JUMPER JUMPER TERMINALS TERMINALS MOTOR 4&7 MOTOR 1, 6, 7 2, 4, 8 3, 5, 9 TERMINALS 5&8 TERMINALS 6&9 Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
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Page 18: Typical Control Wiring
Figure 9 - Control Wiring for Delta-connected Controllers L1/1 T1/2 L2/3 T2/4 L3/5 T3/6 MOTOR SCPD (power connections) H3 H2 E-STOP H1 H4 GROUND TRANS. START ENABLE INDICATION OVERLOAD/ AUX#1 FAULT (UTS) SMC CONTROL TERMINALS Note Information Customer supplied Rockwell Automation Publication 150-UM009E-EN-P - August 2021... - Page 19 L2 T4 MOTOR L2/3 T2/4 L3 T5 T3/6 L3/5 SCPD (power connections) H3 H2 E-STOP H1 H4 GROUND TRANS. START ENABLE INDICATION OVERLOAD/ AUX#1 FAULT (UTS) SMC CONTROL TERMINALS Note Information Customer supplied Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
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Page 20: Programming
This switch defines the allowable phase rotation of the motor. CBA rotation Table 12 - Phase Imbalance Setting Switch #10 Description Enabled The controller can monitor for imbalance between phase currents. You can disable this protection feature. Disabled Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 21: Motor Fla Requirements
= 0.9 X FLA Service Factor < 1.15 Delta FLA Line FLA Service Factor ≥ 1.15 = 1.0 X FLA ∆ 11 ∆ 32 Maximum Continuous Rated = 1.0 X FLA (MCR) Motors Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 22: Motor Overload Trip Curves
Figure 13 - Input & Output Timing Basic Timing Diagram, No Soft Stop Control Power Fault Occurs Fault Reset Start Enable Closed Fault Contact (Fault Contactor) Open Possible Aux Contact Configuration Closed Up-to-Speed Open Closed Normal Open Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 23: Troubleshooting
• Replace control module. • Over-current condition with Overload disabled. • Check power wiring. Phase Reversal • Incoming supply voltage is not the expected sequence. • Adjust dip switch #9 for desired sequence. Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 24: Troubleshooting Steps
• Check the resistance of the coil. Replace, if measured open. is applied. • Verify internal contact of the controller (terminals 97/98) are properly changing state. Replace the controller if the contact does not operate correctly. Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 25: Renewal Parts
150-E64NCD 150-E74NCA-FC 150-E74NCD 100-C43KA00 TD858 100-E52KD00 150-E104NCA-FC 150-E104NCD 150-CF147 100-C60KA00 TE858 100-E65KD00 — 150-E147NCA-FC 150-E147NCD 100-C85KA00 TE858 100-E80KD00 Complete Device 150-E234NCD 150-E234NCA-FC Control Module 150-ES1BX 41391-801-03 100-D180EA00 TGE866 100-E190KD11 TG907 Power Pole 150-FPP135C Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 26: Specifications
180 mA @ 240V AC 200 mA @ 120V AC Control Power Requirements 74/104/147 100 mA @ 240V AC 200 mA @ 120V AC 120 mA @ 240V AC 32/52/64 — Fan Power Requirements 74/104/147 — 20VA Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 27: Mechanical
Table 25 - Mechanical Attribute Value Operational 1.0 G Peak, 0.15 mm (0.006 in) displacement Resistance to Vibration Non-Operational 2.5 G Peak, 0.38 mm (0.015 in) displacement Operational 15 G Resistance to Shock Non-Operational 5.5 G Rockwell Automation Publication 150-UM009E-EN-P - August 2021... -
Page 28: Environmental
4 lbs (2 kg) (7.01) (5.67) (4.56) (6.5) (0.22) 147.9 74/104/147 14 lbs (6 kg) (9.45) (8.86) (5.82) (8.46) (8.07) (0.26) 216.4 330.2 489.5 51 lbs (23 kg) (14.25) (20.28) (8.52) (13.0) (19.27) (0.343) Rockwell Automation Publication 150-UM009E-EN-P - August 2021... - Page 29 Translated versions are not always available for each revision. 150-UM009D-EN-P, February 2011 Topic Update to European Communities (EC) Directive Compliance Added 100-E contactor options for Series C devices Updated C234 terminal torque specifications Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
- Page 30 Appendix A History of Changes Notes: Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
- Page 31 Elevator Panel Solution User Manual Notes: Rockwell Automation Publication 150-UM009E-EN-P - August 2021...
- Page 32 At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, expanding human possibility, Rockwell Automation, and SMC are trademarks of Rockwell Automation, Inc Trademarks not belonging to Rockwell Automation are property of their respective companies.
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