Wasp Delta 2040 Industrial X Series Manual Of Use And Maintenance

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MANUAL OF USE AND MAINTANANCE

INDUSTRIAL X LINE

ORIGINAL INSTRUCTIONS

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Page 1 MANUAL OF USE AND MAINTANANCE INDUSTRIAL X LINE ORIGINAL INSTRUCTIONS...
Page 2 The missing acknowledgment of the manual can be cause of personal injury, worst quality results or damages to the DELTA WASP 2040 INDUSTRIAL X LINE printer. Always make sure that the personal using the 3D printer knows and understands the manual’s content in order to obtain the best results from DELTA WASP 2040 INDUSTRIAL X LINE.
Page 3: Table Of Contents
6.4. Autocalibration ..............36 6.5. Loading / removal of the filament ......... 36 6.6. Adhesion to the bed ............37 6.7. Selecting gcode ..............37 6.8. Function during the print ........... 37 6.9. Piece removal ................. 37 © WASP S.r.l.
Page 5: Premises
• The recipient has the right to request further information. In case of loss and / or damage of the present manual is responsibility of the recipient to ask for one or more copies. © WASP S.r.l.
Page 6: How The Read The Manual Of Instructions
The sending of any additional parts is the responsibility of the Manufacturer; the user is responsible for the replacement of parts that may be altered as a result of use, making a request directly to the Manufacturer. © WASP S.r.l.
Page 7: General Information
The marking can be identified by means of an identification plate of the Manufacturer as required by the Machinery Directive. In case of damage, the Recipient must commission a copy. Legend: 1. Model 2. Voltage 3. Maximum power 4. Year of production 5. Serial number 6. Advanced settings © WASP S.r.l.
Page 8: Position Of The Label On The Printer
The printer is tested directly by the Manufacturer during the phase of mounting and post mounting. 1.4. Warranty The printers built by WASP S.r.l. are covered by a warranty for a period of 12 months for companies or VAT and 24 months for individuals, according to the specifications set out in the sales contract.
Page 9: General Safety Warnings
It is mandatory to use the specific personal protection devices (PPE) to the current operations made available by the company (in relation to the risk attached to the performance of certain processes), even if not directly concerning the use of the printer. © WASP S.r.l.
Page 10: Operators For Whom The Manual Is Intended
Residual risk of scalding This risk exists during the filament’s removal phase from the extruder and during the removal of the piece from the plate. CAUTION: Remove the part only when both the extruder and the bed are cool. © WASP S.r.l.
Page 11 Maintenance / cleaning operations must be carried out by trained and authorized personnel. Operations must be performed in a safe stop condition, disconnecting the printer from power sources. Refer to chapter 7 “Ordinary and Extraordinary Maintenance”. Fig. 1.6.5 - Safety stickers on the printer © WASP S.r.l.
Page 12: Safety Stickers
It is able to operate in the presence of voltage inside enclosures and junction boxes Manufacturer Technician Qualified technician provided by CSP S.r.l. to carry out operations of a complex nature, in particular situations or in any case according to what has been agreed with the user. © WASP S.r.l.
Page 13: Editorial Pictograms
Indicates the need to use safety shoes suitable for performing the described operation. PROTECTIVE WORKWEAR: Indicates the need to use protective clothing to perform the operation described. PROTECTIVE HELMET: Indicates the need to use a safety helmet to perform the operation described. © WASP S.r.l.
Page 15: Description Of The Printer
The layers are defined by the file produced with the use of a slicing software. It’s possible in this way to create any shape and kind of object in the limits of this technology. Fig. 2 - Printer © WASP S.r.l.
Page 16: Control Panel
Description of the printer 2.1. Control panel Fig. 2.1 - Control panel Legend: 1. Ethernet cable door (on the side) 2. USB door 3. Operator display 4. Display control handle (Rotates left and right and it is clickable) © WASP S.r.l.
Page 17: Work Area
Description of the printer 2.2. Work area Fig. 2.2 - Work area Legend: 1. Chamber heater 2. Aluminum slider 3. Extruderr 5. PTFE pipe 6. Support arms © WASP S.r.l.
Page 18: External Area Of The Printer
Description of the printer 2.3. External area of the printer Fig. 2.3 - External area of the printer Legend: 1. CE label 2. Supply © WASP S.r.l.
Page 19: Technical Data
Description of the printer 2.4. Technical data All WASP 3D printers are characterized by considerable strength and working precision. Their mechanics allows for greater precision and stability, guaranteeing greater production speeds. The heated surface and the complete printer’s casing facilitate a homogeneous and constant working temperature.
Page 20: Noisiness
• the cancellation of the Manufacturer’s Responsibility for damages caused to people, things or animals. ATTENTION Improper use can damage the printer which consequently can cause dangerous situations for the personnel responsible for its operation and maintenance. © WASP S.r.l.
Page 21: Transport And Handling
(with a temperature between 5 ° C and 40 ° C and relative humidity between 20 % and 60% non-condensing) and protected it from atmospheric agents in order to avoid deterioration. ATTENTION: During storage, never stack the boxes containing the equipment. © WASP S.r.l.
Page 22: Unpackaging
ATTENTION: All small equipment that exceeds the weight of 25 kg must be transported with the appropriate equipment or manually (if not exceeding 50Kg) by two qualified operators. © WASP S.r.l.
Page 23: Installation
Do not place the printer near sources of heat, water or other free liquids. Do not install the printer without the appropriate protections. NOTE: A good installation as well as giving greater rigidity to the printer, avoids vibrations and noises. © WASP S.r.l.
Page 24: Electrical Connection
All the data concerning the electrical characteristics of the printer can be found in the manual, see paragraph 2.4 “Technical data”. Before connecting the printer’s power cord to the electrical outlet, check that the system’s power consumption and voltages are suitable. © WASP S.r.l.
Page 25: Preparing To Use The Printer
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs. ATTENTION: The operations related to these activities must be performed by authorized and professionally qualified personnel. ATTENTION: During operations, the operator must wear all the necessary Personal Protective Equipment (PPE). © WASP S.r.l.
Page 26: User Interface
1. Extruder temperature (clicking it can be modified) 2. Wifi informations 3. Operative information: position, feed, flow, state, autocalibration on / off 4. Bed temperature (by clicking it can be modified) 5. Toolbar 6. Chamber temperature - Door open / closed © WASP S.r.l.
Page 27: Print Menu
2. Unload material: heats extruder and removes material inside 3. Load material: heats extruder and loads material inside (par 8.4) 4. Autocalibration: heats extruder and performs autocalibration (par 8.2) 5. Gcode: gives access to gcodes list to proceed with the printing (par 8.5) © WASP S.r.l.
Page 28: Prepare Menu
Set Z max: allows to set a new height for the machine (par 8.10) • Manual extrusion: enters in Manual Extrusion (par 8.8) • Manual leveling: enters in Manual Leveling board • Disable motors: disable stepper motors © WASP S.r.l.
Page 29: Advanced Menu
Wifi settings: to connect the machine to the wifi nerwork (par 8.14) • Reload UI: reloads the graphic interface • Test mode: autocheck of printer features • Camera: shows what the camera is seeing and can read QR codes • Settings: allows to set different advanced settings © WASP S.r.l.
Page 30: Wifi Settings
2. PWD: Allows to insert a password, if present 3. AUTH: makes you specify what kind of connection you’re working with 4. USER: Allows to insert user (if present) 5. UPDATE: the machine restarts with new settings © WASP S.r.l.
Page 31: Gcode
From PRINT menu, by chosing GCODE you can launch gcodes and move them from the USB to the printer (par 8.5). Legend: 1. Chose USB Drive/Printer Drive 2. Gcode list (the ones on the drive present and icon beside the name) 3. Arrows for the navigation 4. GO: launchs selected print © WASP S.r.l.
Page 32: Info Menu
INFO contains useful video tutorials for basic and advanced operations. You can access anytime you want and as you exit videos are paused. Also if you access from specific pages it already directs you to the relative video. © WASP S.r.l.
Page 33: First Start
1. Turn on the machine with the ON/OFF button 2. Set the temperature on the chosen extruder to a value lower than the material melting point 3. Press the clamp on the extruder and remove delicately the filament © WASP S.r.l.
Page 35: First Use Of The Printer
Inside the USB pendrive supplied with the printer are provided: • Free software for creating models to print • Standard software configurations to be imported into the computer • Sample file in “.gcode” format to be printed in 3D. © WASP S.r.l.
Page 36: Gcode Creation
6. On the display select the voice “PRINT>LOAD FILAMENT” and select the chosen extruder. 7. Push a bit more the filament until the warning sound goes from intermittent to continuous. 8. Wait for the automatical process of extrusion to complete. FLEX EXTRUDER © WASP S.r.l.
Page 37: Adhesion To The Bed
During the print, new functions such as “pause”, “change filament”, “stop” and “save and stop” are activated. 6.9. Piece removal Remove the piece from the bed by using a spatula. For information and support please visit F.A.Q. section on our website: www.3dwasp.com © WASP S.r.l.
Page 39: Ordinary And Extraordinary Maintanance
Pay particular attention during the various stages of the procedures, it is essential to wear gauntlets because there is a risk of burns. ATTENTION: During operations, the operator must wear all the necessary Personal Protective Equipment (PPE). • © WASP S.r.l.
Page 40: Ordinary Maintanance
Check the fans’ correct operation on the extruder and below the driver. 7.2.4. Sliders Check backlash Check that the arm sliders do not have any backlash between them and the sliding aisle, if it is present, contact the manufacturer © WASP S.r.l.
Page 41: Extruder
To assemble the new protection, widen it by hooking the holes provided on the six screws under the extruder. The protection can be cleaned to continue using it or be replaced with a new one in the event of breakage. fig 7.2.6 a fig 7.2.6 b Fig. 7.2.6- Removal of Spitfire extruder © WASP S.r.l.
Page 42: Print Bed Cleaning
To carry out this operation it is necessary to remove the top by unscrewing the three screws indicated in figure 7.2. Once removed, clean with water and detergents as needed. It is not recommended to use metal parts that could damage the surface and abrasive machines that could compromise the flatness. © WASP S.r.l.
Page 43: Extraordinary Maintenance
Extraordinary maintenance interventions are those that are carried out: • On the occasion of exceptional events, such as revisions; • Stopping due to breakage of mechanical or fluid parts; For information and assistance visit the F.A.Q. section on our website: www.3dwasp.com © WASP S.r.l.
Page 44: Change Nozzle Zen Extruder
6. Tighten back the new nozzle fixing it in its position. 7. Place back the Ooze shied protection as described in paragraph 7.2.6 “Replacing Ooze shield protection” 8. Perform the loading of the filament as described in paragraph 5.3 “First Start” © WASP S.r.l.
Page 45 Ordinary and extraordinary maintanance fig 7.3.1 a fig 7.3.1 b Fig. 7.3.1- Changing nozzle Zen extruder © WASP S.r.l.
Page 46 7. Remove the OOZE SHIELD as described in paragraph 7.2.6 “Replacing Ooze shield protection” 8. Unscrew and remove the two central-external fixing screws when holding with strenght the extruder block itself 9. Remove the extruder block from the extruder carter fig 7.3.1 c fig 7.3.1 d © WASP S.r.l.
Page 48: Manual Leveling
1. Remove the nozzle as described in chapter 7.3.1 “Change nozzle Zen Extruder” 2. Heat up the nozzle enough to soften the plastic material 3. Repeatedly penetrate the nozzle from the big part of the cavity 4. Tighten the nozzle as described in paragraph 7.3.1 “Change nozzle Zen Extruder” © WASP S.r.l.
Page 50: Change Nozzle Flex Extruder
4. Unscrew and remove the nozzle using the provided wrench, pay attention to hot surfaces. 5. Tighten back the new nozzle fixing it in its position. 6. Perform the loading of the filament as described in paragraph 5.3 “First Start” © WASP S.r.l.
Page 52: Cleaning Nozzle Flex Extruder
2. Heat up the nozzle enough to soften the plastic material 3. Repeatedly penetrate the nozzle from the big part of the cavity 4. Place back the nozzle as described in chapter 7.3.4 “Change nozzle Flex Extruder” © WASP S.r.l.
Page 55: Use Of The Printer
The extruder print too close to the bed (preventing extrusion during the print) • The extruder temperature is or not the one needed for the material in use It is recommended to make sure the adhesion between first layer and bed. © WASP S.r.l.
Page 56: Zen Extruder Calibration
Advanced> Movement> Extr Settings. Relaunching the file after setting the new calibration values, we will realize that the corresponding coordinate will be x = 0, y = 0. Then proceed with normal autocalibration (par 8.2) © WASP S.r.l.
Page 57 -5 -4 -3 -2 - 1 1 2 3 4 5 Fig. 8.3b- Example of non correct calibration grid -5 -4 -3 -2 - 1 1 2 3 4 5 Fig. 8.3c- Example of correct calibration grid © WASP S.r.l.
Page 58: Load .Gcode
Use of the printer 8.3. Load .gcode In the WASP 4.0 line the gcode can be loaded in two ways: • Using a USB pendrive • Using the Wi-fi module 8.3.1. Loading with pendrive USB 1. Correctly save the file in .gcode format on the pendrive.
Page 59 Use of the printer Fig. 8.5.1- Gcode loaded with USB drive (notice icon beside the file name) Fig. 8.5.2 - Gcode wifi loaded with Octoprint © WASP S.r.l.
Page 60: Continuous Printing
To delete gcode from the machine memory enter into the gcode’ list from the “PRINT” menu. Press and hold the gcode you want to delete for at least two seconds, then select OK in the warning message that appears. © WASP S.r.l.
Page 62: Manual Extrusion
1. Set the extruder temperature by selecting it on the initial screen 2. Wait until it reaches the temperature 3. Select the “extrude / retract” command from the “PREPARE” menu 4. Click the down arrow to extrude the material © WASP S.r.l.
Page 63 Use of the printer fig. 8.8a - “Manual extrusion” command (inside PREPARE menu) Fig. 8.8b - Manual filament loading © WASP S.r.l.
Page 64: Free Zeta System
If the height set is lower than this measure, the tool will work higher than necessary, in that way the material will not attach properly to the floor. If the height set is higher than required, the tool will work at a level below the printing bed, with consequent damage to the printing bed and tools. © WASP S.r.l.
Page 65 Use of the printer Fig. 8.7-8.8 - “Free Z System” and “Modify Height” commands inside PREPARE menu fig. 8.7- “Free Zeta system” command © WASP S.r.l.
Page 66: Multi-Core: Change Extruder
7. Unscrew the 6 screws fizing the effector with the support arms with a 3mm Allen key 8. Remove the arms from the effector, with the help of a long flat screwdriver 9. Remove the whole extruder and store it with caution fig 8.9 b fig 8-9 a © WASP S.r.l.
Page 69 6. Unscrew the 6 screws fizing the effector with the support arms with a 3mm Allen key 7. Remove the arms from the effector, with the help of a long flat screwdriver 8. Remove the whole extruder and store it with caution fig 8-9 i fig 8.9 j © WASP S.r.l.
Page 71 7. Fix the PTFE pipes on the extruder 8. Turn on the machine 9. Start the automatical calibration as described in paragraph 6.4 “Autocalibration” 10. Load the filament as described in paragraph 6.5 “Loading the filament” fig 8.9 n fig 8.9 o © WASP S.r.l.
Page 73 19. Assmble the spool holder and fix it on the top of the printer 20. Turn on the machine 21. Start the Autocalibration as explained on paragraph 6.4. 22. Load the filament as described in paragraph 6.5 fig 8.9 t fig 8.9 u © WASP S.r.l.
Page 76: Resurrection System
For safety reason it’s better that the extruder has cooled down What can help in removing the piece is: • Make use of appropriate tools such as the spatula • Wait until the table temperature has dropped © WASP S.r.l.
Page 78: Wifi And Remote Control
1. Make sure that both the computer and the printer are connected to the same wifi network 2. Enter in the URL of the browser* the IP address that appears on the machine adding at the bottom “/ wasp” (eg http://192.128.12.114/wasp) 3.
Page 79 Use of the printer Fig. 8.14a- “Octoprint” control environment on browser Fig. 8.14b- “Octoprint” control environment on browser © WASP S.r.l.
Page 80: Additional Instructions
ATTENTION: Observe the requirements imposed by the laws in force and by the authorities in charge of the country in which the demolition takes place. © WASP S.r.l.
Page 81: Instructions For Emergency Situations
In case of fire of electrical parts, intervene with CO2 extinguishers to limit and limit the damages In general Use ABC + Nitrogen powder extinguishers to quickly extinguish fires delimited to parts or areas without electrical parts. © WASP S.r.l.
Page 82 Additional instructions NOTES __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ _________________________________________________________________________________ © WASP S.r.l.
Page 83 Additional instructions __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ © WASP S.r.l.
Page 85 WASP S.R.L. Viale Zaganelli, 26 - 48024 Massa Lombarda (RA) Italia Tel. +39 0545 82966 www.3dwasp.com - info@3dwasp.com...

Wasp Delta 2040 Industrial X Series Manual Of Use And Maintenance

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