Wasp Delta 3MT Industrial 4.0 Manual Of Use And Maintenance

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MANUAL OF USE AND MAINTANANCE

ORIGINAL INSTRUCTIONS

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Page 1 MANUAL OF USE AND MAINTANANCE ORIGINAL INSTRUCTIONS...
Page 2 The missing acknowledgment of the manual can be cause of personal injury, worst quality results or damages to the printer DELTA WASP 4070 INDUSTRIAL 4.0. Always make sure that the personal using the 3D printer knows and understands the content of the manual in order to the best results from DELTA WASP 4070 INDUSTRIAL 4.0.
Page 3: Table Of Contents
Index 6.6. Adhesion to the bed ............36 6.7. Selecting gcode ..............36 0 Premises ................5 6.8. Function during the print ........... 36 0.1. Aim of the instruction manual ..........5 6.9. Piece removal ................. 37 0.2. How the read the manual of instructions ...... 6 0.3.
Page 5: Premises
Premises P remises 0 PREMISES 0.1. Aim of the instruction manual IMPORTANT: Before proceding with the installing and starting of the printer, the technician, the user, the maintainer and the safety responsible must read and understand the actual manual. The manual must be considered as a fundamental part of the printer.
Page 6: How The Read The Manual Of Instructions
Premises P remises 0.2. How the read the manual of instructions This manual is composed by: COVER WITH PRINTER IDENTIFICATION By consulting the cover you trace to the printer model covered in the manual and to the printer serial number in your possession.
Page 7: General Information
The marking can be identified by means of an identification plate of the Manufacturer as required by the Machinery Directive. In case of damage, the Recipient must commission a copy. Stampante 3D Modello: Delta WASP 3MT INDUSTRIAL 4.0 IT16060000009355 Volts: 230V 50/60Hz Advanced settings...
Page 8: Position Of The Label On The Printer
General information P remises 1.2.1. Position of the label on the printer 1.3. Testing The printer is tested directly by the Manufacturer during the phase of mounting and post mounting. 1.4. Warranty The printers built by CSP S.r.l. are covered by a warranty for a period of 12 months for companies or VAT and 24 months for individuals.
Page 9: General Safety Warnings
General information P remises 1.5. General safety warnings CAUTION: Any intervention must be performed on the printer requires particular caution on the part of the operator. CAUTION: Any intervention must be performed on the printer requires particular caution on the part of the operator.
Page 10: Operators For Whom The Manual Is Intended
General information P remises 1.5.2. Operators for whom the manual is intended The manual is written for: • The operators involved in using the printer (in the continuation of the manual will be briefly called “users”); • Mechanical maintenance workers: trained and authorized operators for the maintenance of mechanical parts, pneumatic and oil-hydraulic systems;...
Page 11 General information P remises READ CAREFULLY THE USER MANUAL BEFORE OPERATING ON THE MACHINE WARNING DO NOT ENTER WHEN MACHINE IS WORKING Legend: WARNING Hot surface, do not touch: risk of burns DO NOT ENTER WHEN MACHINE IS WORKING READ CAREFULLY Attenzione piano caldo, non toccare: rischio di scottatura THE USER MANUAL...
Page 13: Protection Systems
General information P remises ATTENTION: The user must not perform operations reserved for maintenance personnel or qualified technicians. The manufacturer is not liable for damages deriving from failure to observe this prohibition. Users or qualified technicians. 1.5.3. Protection systems The machine is provided with automatical systems of protection that reduces the risks for the user.
Page 14: Safety Stickers
General information P remises 1.5.5. Safety stickers The safety stickers shown below are applied to the printer. Before using the printer, check the integrity of these adhesives and assimilate the instructions. Refer to paragraph 1.6 “Glossary and pictograms”. If the meaning is not clearly understood, contact the Manufacturer.
Page 15: Editorial Pictograms
General information P remises 1.6.2. Editorial pictograms To ensure a deeper knowledge of the printer, the text of this manual is accompanied by indications that complete it, providing additional information, indispensable attention or particularly significant hazards to consider; in this regard, the following notation is used: DANGER: Indicates situations or operations that must be mandatory performed or the important information...
Page 16: Description Of The Printer
Description of the printer P remises 2 DESCRIPTION OF THE PRINTER The device described in this manual is a 3D printer suitable for 3D printing with the use of filament in thermoplastic material. The printer consists of an heated extruder mounted on a Delta-robot structure, a bed of work and a system for loading the material.
Page 17: Control Panel
Description of the printer P remises 2.1. Control panel Fig. 2.1 - Control panel Legend: 1. Ethernet cable door 2. USB door 3. Switch turn off /turn on 4. Operator display 5. Display control handle (Rotates left and right and is clickable) ©...
Page 18: Work Area
Description of the printer P remises 2.2. Work area Fig. 2.2 - Work area Legend: 1. Feeding pipe 2. Support arms 3. Motor 4. Thermal barrier 5. Motor protection 6. Hot pad © CSP S.r.l.
Page 19: External Area Of The Printer
Description of the printer P remises 2.3. External area of the printer Fig. 2.3 - External area of the printer Legend: 1. Material ingress 2. Material Tank 3. Supply © CSP S.r.l.
Page 20: Technical Data
2.4. Technical data All WASP 3D printers are characterized by considerable strength and working precision. Their mechanics allows for greater precision and stability, guaranteeing greater production speeds. The presence of a heated surface and the complete casing of the printer facilitate a homogeneous and constant working temperature.
Page 21: Noisiness
Description of the printer P remises 2.5. Noisiness The noise emitted by the printer only is inferior than 70 dB(A). The presence of more machines in the same area increases ATTENTION: It is the responsibility of the customer to carry out an assessment of the noise risk of his activity as prescribed by the legislation in force in the place where the printer is installed, and to equip the operators with adequate Personal Protective Equipment (such as headphones for hearing protection).
Page 22: Transport And Handling
Transport and handling P remises 3 TRANSPORT AND HANDLING 3.1. General warnings The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph 1.5 “General safety warnings”. Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs.
Page 23: Unpackaging
Transport and handling P remises 3.2. Unpackaging ENVIRONMENTAL NOTE: Once the packaging has been removed from the printer it is recommended to keep it for any requests for assistance from the Manufacturer. The printer will be delivered in a horizontally oriented wooden box. After removing the printer from the case, you must place the printer upright.
Page 24: Installation
Installation P remises 4 INSTALLATION 4.1. General warnings The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph 1.5 “General safety warnings”. Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs.
Page 25: Electrical Connection
Installation P remises 4.2. Electrical connection ATTENTION: The operations related to these activities must be performed by authorized and professionally qualified personnel. ATTENTION: It is up to the user to protect the cable mechanically against any crushing or sources of wear according to the type of installation made.
Page 26: Preparing To Use The Printer
Preparing to use the printer P remises 5 PREPARING TO USE THE PRINTER 5.1. General warnings The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph 1.5 “General safety warnings”. Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs.
Page 27: User Interface
Preparing to use the printer P remises 5.2. User interface 5.2.1. Main board Fig. 5.2.1 - Main board The main board appears when turning on the printer and when launching the print. It is intended to be the principal tool for the monitoring and control of the printer Legend: 1.
Page 28: Menù Print
Preparing to use the printer P remises 5.2.2. Menù print Fig. 5.2.2 - Menu PRINT PRINT menu contains several commands in order of use that guide you to the launch of the print. Legend: 1. Auto home: puts the machine in position of zeroing of the axes 2.
Page 29: Prepare Menu
Preparing to use the printer P remises 5.2.3. PREPARE menu Fig. 5.2.3 - Menu PREPARE Access clicking it in the toolbar, contains useful tools to be used sometimes Legend: • Free Zeta system: enters in Free Zeta System (par 8.7) •...
Page 30: Advanced Menu
Preparing to use the printer P remises 5.2.4. ADVANCED menu Fig. 5.2.4 - Menu ADVANCED Access clicking it in the toolbar, contain tools and settings to be used extraordinarely Legend: • Send arbitrary command: contains a keyboard for launching commands directly to the board •...
Page 31: Wifi Settings
Preparing to use the printer P remises 5.2.5. WIFI settings Fig. 5.2.5 - WIFI settings With WIFI settings (in ADVANCED menu) is possible to connect the machine to wifi network (par 8.13) Legend: 1. SSID: to chose the desidered network between all visible ones 2.
Page 32: Gcode
Preparing to use the printer P remises 5.2.6. GCODE Fig. 5.2.6 - GCODE From PRINT menu, by chosing GCODE you can launch gcodes and moving them from the USB to the printer (par 8.5) Legend: 1. Chose USB Drive/Printer Drive 2.
Page 33: Info Menu
Preparing to use the printer P remises 5.2.7. INFO menu INFO contains useful video tutorials for basic and advanced operations. you can access anytime you want and as you exit videos are paused. Also if you access from specific pages it already directs you to the relative video. ©...
Page 34: First Use Of The Printer
First use of the printer P remises 6 FIRST USE OF THE PRINTER 6.1. General warnings The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph 1.5 “General safety warnings”. Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs.
Page 35: Gcode Creation
First use of the printer P remises 6.2. Gcode creation Make sure that the 3d model has the following characteristics: - no open edges - correct orientation - export in .stl format 6.3. Slicing software The slicing software divides the 3D model into many sections, giving the user the possibility to set the temperature and printing parameters, determining the quality of the printed product and the speed of the process.
Page 36: Loading Filament
First use of the printer P remises Fig. 6.5.1 - Button for loading the pellet 6.5.2. Loading filament To load the filament, proceed as follows: From the display select the item “LOAD FILAMENT” and follow the procedure on the display: - Wait for the extruder to reach temperature.
Page 37: Piece Removal
First use of the printer P remises 6.9. Piece removal Remove the piece from the bed by using a spatula For information and support please visit F.A.Q. section on our website: www.3dwasp.com © CSP S.r.l.
Page 38: Ordinary And Extraordinary Maintanance
Ordinary and extraordinary maintanance P remises 7 ORDINARY AND EXTRAORDINARY MAINTANANCE 7.1. General warnings The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph 1.5 “General safety warnings”. Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs.
Page 39: Ordinary Maintanance
Ordinary and extraordinary maintanance P remises 7.2. Ordinary maintanance Periodic maintenance and correct use are essential factors to ensure the functionality, safe operation and durability of the printer. The maintenance interventions and the required interventions are carried out by the mechanical maintenance technician who must operate in compliance with the safety instructions contained in this manual.
Page 40: Sliders
Ordinary and extraordinary maintanance P remises 7.2.4. Sliders Check plays Check that the arm sliders do not have any play between them and the sliding aisle, if it is present, contact the Manufacturer 7.2.5. Hot pad Cleaning The hot pad is cleaned with the machine off. It is necessary in the cases of: •...
Page 41: Extraordinary Maintenance
Ordinary and extraordinary maintanance P remises 7.3. Extraordinary maintenance ATTENTION: Extraordinary maintenance operations must be carried out by the Manufacturer’s Technicians or by maintenance personnel who have been instructed and authorized by the Manufacturer. Any of these operations not carried out by a manufacturer’s technician can cause irreversible damage to the machine or its parts and therefore renders the warranty null and void.
Page 42: Cleaning Pellet Extruder
Ordinary and extraordinary maintanance P remises 7.3.1. Cleaning Pellet extruder Cleaning of the extruder is necessary when the extrusion is visibly poor, discontinuous or absent. It is important first of all to exclude other factors such as: • ...
Page 44: Cleaning The Screw
Ordinary and extraordinary maintanance P remises 7.3.2. Cleaning the screw The cleaning of the screw is used to clean the screw of all the material, for example in the case of conglomerates of granules blocked in the middle of the screw. Screw cleaning is a non-trivial procedure and needs a good familiarity with the machine and its parts.
Page 45 Ordinary and extraordinary maintanance P remises fig 7.4.2 a fig 7.4.2 b fig 7.4.2 c fig 7.4.2 d fig. 7.4.2 Cleaning the screw © CSP S.r.l.
Page 46 Ordinary and extraordinary maintanance P remises 6. Remove the pellet feeding pipes (fig 7.4.2 e-f) 7. Remove the front bezel on the extruder (fig 7.4.2 g) 8. With an aspirator remove the granules in the upper part of the extruder (fig 7.4.2 h) 9.
Page 47 Ordinary and extraordinary maintanance P remises fig 7.4.2 g fig 7.4.2 h fig 7.4.2 i fig 7.4.2 j fig. 7.4.2 Cleaning the screw © CSP S.r.l.
Page 48 Ordinary and extraordinary maintanance P remises 1. 11. With pliers remove the still hot material from the screw. (fig 7.4.2 k) 2. 12. If necessary, heat the plastic on the screw with a gun (fig 7.4.2 l) 3. 13. Clean any residues with an iron brush. (fig 7.4.2 m) 4.
Page 49 Ordinary and extraordinary maintanance P remises fig 7.4.2 k fig 7.4.2 l fig 7.4.2 m fig 7.4.2 n fig. 7.4.2 Cleaning of the screw © CSP S.r.l.
Page 50: Replacing Spitfire Extruder
Ordinary and extraordinary maintanance P remises 7.3.3. Replacing Spitfire extruder Cleaning of the extruder is extraordinarily necessary when the extrusion is clearly poor, discontinuous or absent. It is important first of all to exclude the hypothesis that this is due to other factors, for example: 1.
Page 52: Use Of The Printer
Use of the printer P remises 8 USE OF THE PRINTER 8.1. General warnings Reading this chapter requires knowledge of the contents of paragraph 1.5 “General safety warnings” for the safe use of the printer. In addition, the specific requirements for interacting safely with the printer, relating to this chapter, are detailed in the following paragraphs.
Page 55: Upload The .Gcode
Use of the printer P remises 8.4. Upload the .gcode In the Delta WASP Industrial 4.0 line the gcode can be loaded in two ways: • Using a USB stick • Using the Wi-Fi network Loading with USB pendrive: 1.
Page 56: Loading The Material
Use of the printer P remises 8.6. Loading the material 8.6.1. Pellet extruder The loading of the material from the tank to the extruder is entirely managed by an automatic system. However, the operator must keep the external tank loaded with the material. The end of material sensor pauses the machine until the material is loaded.
Page 57 Use of the printer P remises fig 8.6.1 b fig 8.6.1 c fig 8.6.1 d fig 8.6.1 e fig. 8.6.1 - Loading the material - Pellet extruder © CSP S.r.l.
Page 58: Spitfire Extruder
Use of the printer P remises 8.6.2. Spitfire extruder Loading the material into the Spitfire extruder is carried out as explained. To load the spool make sure that the spool holder is moounted in the machine Remove the horizontal element of the spool support and insert it in the center of the spool (fig 8.6.2 a) Reposition the horizontal element on the spool support (fig 8.6.2 b) Drag the filament inside the end of thread sensor on top of the extruder (fig 8.6.2 c) Accompany the filament at the entrance of the thread take-up...
Page 59 Use of the printer P remises fig 8.6.2 a fig 8.6.2 b fig 8.6.2 c fig 8.6.2 d fig. 8.6.2 - Loading the material - Spitfire extruder © CSP S.r.l.
Page 60: Free Zeta System
Use of the printer P remises 8.7. Free Zeta System The Free Zeta system is a useful command to resume prints that have stopped and for any reason it has not been possible to recover with the Resurrection system. It is based on the principle of starting to print a chosen gcode from a certain height onwards, so that the first layer of the new print adheres to the last printed layer.
Page 62: Manual Leveling
Use of the printer P remises 8.9. Manual leveling The manual leveling allows a mechanical adjustment on the height of the three support points of the printing bed, with the aim that their flatness is perpendicular to the machine’s working axis. When the platen is not well adjusted it can cause a difficulty of adhesion between the piece and the platen.
Page 64: Change Extruder
Use of the printer P remises 8.10. Change extruder ATTENTION: The extruder change must be carried out with the machine off and making sure that the various parts are not at temperature. ATTENTION: The operation must be carried out by at least two professionally qualified operators. The extruder change is an operation that replaces the extruder mounted with an extruder of a different type.
Page 65 Use of the printer P remises fig 8.10 a fig 8.10 b fig 8.10 c fig 8.10 d Fig. 8.5.2 - Gcode wifi loaded with Octoprint © CSP S.r.l.
Page 66 Use of the printer P remises 3. Store the disconnected cables on the side of the machine so that they do not get in the way (fig 8.10 e) 4. Loosen the two front screws on the top of the extruder with a 3mm Allen key. (fig 8.10 f) 5.
Page 67 Use of the printer P remises fig 8.10 g fig 8.10 h fig 8.10 m fig 8.10 n Fig. 8.5.2 - Gcode wifi loaded with Octoprint © CSP S.r.l.
Page 68 Use of the printer P remises 7.Loosen and then remove the 9 screws that secure the extruder to the machine arms with a 6 mm Allen wrench. (fig 8.10 o-p) 8. With the extruder suspended from the steel cable, prepare the second extruder to be assembled. 9.
Page 70: Resurrection System
Use of the printer P remises 8.11. Resurrection system The Resurrection system is a command for the automatic recovery of prints interrupted by a sudden shutdown during processing. The system is designed in particular for: • Blackout and sudden power outages during printing •...
Page 72: Wifi And Remote Control
1. Make sure that both the computer and the printer are connected to the same wifi network 2. Enter in the URL of the browser * the IP address that appears on the machine adding at the bottom “/ wasp”...
Page 74: Emptying Material
Use of the printer P remises 8.14. Emptying material In some situations it may be necessary to remove the print material from the machine. Some examples are: • Change of type of material • Cleaning • Transporting the machine In these cases, the procedure should be completed according to the following indications.
Page 75 Use of the printer P remises fig 8.14.1 a fig 8.14.1 b fig 8.14.1 c fig. 8.14.1 Emptying material - Pellet © CSP S.r.l.
Page 76: Spitfire
Use of the printer P remises 8.14.2. Spitfire Removing the printing material with the Spitfire extruder is an operation that consists of two phases: 1. Remove the filament from the extruder: run the “Unload Filament” command in the “PRINT” menu(fig 8.14.2 a). Manually remove the filament from the extruder.
Page 78: Heaters And Chamber Temperature Control
8.15. Heaters and chamber temperature control Delta WASP 3MT INDUSTRIAL 4.0 supports an optional heating system that allows the control of the hot chamber. In this way it is possible to maintain a constant temperature inside the work volume that is higher than that of the external environment.
Page 79 Use of the printer P remises fig 8.15 a fig 8.15 b °C °C Work Work 19.2 40.0 fig 8.15 c fig 8.15 d fig. 8.15 Heaters and chamber temperature control © CSP S.r.l.
Page 80: Additional Instructions
Additional instructions P remises 9 ADDITIONAL INSTRUCTIONS 9.1. General warnings The reading of this chapter assumes, in order to use the printer safely, the knowledge of the contents of paragraph 1.5 “General safety warnings”. Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs.
Page 81: Instructions For Emergency Situations
Additional instructions P remises NOTE: It is absolutely necessary to apply the regulations in force in the country of destination, regarding waste disposal, therefore it is forbidden to disperse any type of processing residue, oils, etc. in the environment.
Page 82 Additional instructions P remises NOTES __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ © CSP S.r.l.
Page 83 Additional instructions P remises __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ © CSP S.r.l.
Page 84 CSP S.R.L. Fig. 8.13- Change the extruder - Multi-core Viale Zaganelli, 26 - 48024 Massa Lombarda (RA) Italia Tel. +39 0545 82966 www.3dwasp.com - info@3dwasp.com...

Wasp Delta 3MT Industrial 4.0 Manual Of Use And Maintenance

Premises

1 General Information

2 Description of the Printer

3 Transport and Handling

4 Installation

5 Preparing to Use the Printer

6 First Use of the Printer

7 Ordinary and Extraordinary Maintanance

8 Use of the Printer

9 Additional Instructions

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Summary of Contents for Wasp Delta Wasp 3MT Industrial 4.0

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