BIFFI OLGA-H Use And Maintenance Manual

High pressure double acting hydraulic actuator

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Installation, operation and maintenance manual (31 pages)

Installation, operation and maintenance manual (58 pages)

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20/04/18

18/04/16

25/02/13

31/07/12

17/11/10

05/05/99

Rev.

Date

OLGA-H – High pressure double acting hydraulic actuator

Use and maintenance manual

HIGH PRESSURE DOUBLE

ACTING HYDRAULIC

Use and maintenance manual

Updated Data-plate

Updated applicable

regulation (chapter 1.1.1)

Updated chapter

5.1.1

General update

Document release

Description

Contents may change without notice

OLGA-H

ACTUATOR

MAN 607

Ermanni

Lazzarini

Prepared

Orefici

Vigliano

Orefici

Vigliano

Stoto

Vigliano

Stoto

Vigliano

Stoto

Vigliano

Aliani

Ziveri

Checked

Approved

Pag. 1

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Page 1 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual OLGA-H HIGH PRESSURE DOUBLE ACTING HYDRAULIC ACTUATOR MAN 607 Use and maintenance manual Ermanni Orefici Vigliano 20/04/18 Updated Data-plate Updated applicable Ermanni Orefici Vigliano 18/04/16 regulation (chapter 1.1.1)
Page 2: Table Of Contents
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual TABLE OF CONTENTS 1 General warnings ..............4 1.1 GENERALITIES ................4 Applicable regulation ............... 4 Terms and conditions ..............4 1.2 Identification plate ............... 5 1.3 INTRODUCING THE ACTUATOR ..........5 1.4 DATA SHEET ................
Page 3 The information contained is of exclusive reserved ownership of BIFFI Italia S.r.l and may be modified without prior notice. All rights reserved. © Copyright by BIFFI Italia. All right reserved.
Page 4: General Warnings
2014/34/EU: Directive and safety instructions for use in hazardous area 1.1.2 Terms and conditions Biffi Italia srl guarantees that all the items produced are free of defects in workmanship and manufacturing materials and meet relevant current specifications, provided they are installed, used and serviced according to the instructions contained in the present manual.
Page 6: Data Sheet
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual supply different types of control system following Customer's requirements. The expected lifetime of actuator is approximately 25 years . Manual Hand-Pump Valve position MHP (optional) indicator Hydraulic cylinder...
Page 7: Actuator Handling
2.1 Figure 2.1 Example of hook with safety latch Picture 2.2 – Lifting points for OLGA-H / OLGA-H MHP / OLGA-H 1-2=Lifting points ( obligatory ) 3=Balancing point © Copyright by BIFFI Italia. All right reserved. Pag. 7...
Page 8 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 2 = supports for lateral positioning 3 = don’t lay the 1 = point of support - actuator on tie-rods of cylinder /s and – 3 = don’t lay act. from accessories (manual hand-pump, manual jack-screw, pneumatic control group etc.
Page 9 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual For the transport of OLGA-H actuators with hydraulic manual hand- pump, when it was necessary put in horizontal position the tank of MHP, to avoid leakage on oil level stick, substitute these with a blind- plug during the transport (a specific warning label for transport in horizontal position is attached on the MHP body);...
Page 10: Storage
BIFFI standard tables SCN6200* and SCN6201*.If required, for the standard models size 0.3 to 6, Biffi can supply an insert bush with un-machined bore in accordance with Biffi standard table SCN6202. On request the insert bush bore can be machined by Biffi to couple the valve stem.
Page 11: Assembly Procedure
Insert bush turned upside down Figure 3 – Insert bush + intermediate coupling flange The BIFFI insert bush with 2 external keys at 45° allows to position the keyway for the valve every 90°. Consequently actuator can be mounted in 4 positions at 90° on top of the valve. For biggest actuator models, the bore of the yoke can be machined according to the dimensions of valve stem.
Page 12 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Installation, commissioning and maintenance and repair works should be carried out by qualified staff. A non-conforming assembly could be the source of serious accidents. For actuator assembly on the valve:...
Page 13: Hydraulic Connections
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 2.5 HYDRAULIC CONNECTIONS Check that the values of hydraulic supply available are compatible with those reported on the identification plate of the actuator. The connections should be made by qualified staff. Use pipes, fittings and connections appropriate as for type, material and dimensions.
Page 14: Commissioning
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Replace the plastic plugs of unused entries with metal plugs. ❑ Ground Picture 2 – Junction box on Control group (if foreseen) COMMISSIONING Check that values of electrical supply to the control group ( if foreseen ) are compatible with those on the plate on the junction box (Picture 2).
Page 15: Operation And Use
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual are executed according to operating schematic diagram supplied. 3 Operation and use OPERATION DESCRIPTION In the normal operating situation, the double acting actuator is fed by pressurised oil which flows into the relevant cylinder chamber (for example opening).
Page 16: Residual Risks
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 3.2 RESIDUAL RISKS The actuator has parts under pressure. Use the due caution. Use individual protections provided for by the laws and provisions in force. 3.3 OPERATIONS ( refer to specific document: operating diagram furnished ) Local manual operation Picture 5-6 –...
Page 17 Emergency manual operation by MHP The OLGA-H actuators can have an emergency manual override in addition to the local and/or remote control panel which controls the oil supplied by a power pack for the “normal”...
Page 18: Calibration Of The Angular Stroke
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual jackscrew manual operation follows by rotating the body of the screw container by a lever. The manual jackscrew, on request, could be furnished with fixed hand-wheel welded on it.
Page 19 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Figure 8 – Mechanical stop of the cylinder HYDRAULIC WRENCH WRENCH CYLINDER DIAMETER (mm) (mm) From 16 To 28 From 28 To 40 From 45 To 60 From 70...
Page 20 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual ACTUATOR MODEL WRENCH C1 WRENCH C2 ACTUATOR MODEL WRENCH C1 WRENCH C2 (mm) (mm) (mm) (mm) Figure 9 - Mechanical stop on the housing Figure 10 - Mechanical stop on the housing ©...
Page 21 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual For the adjustment of the mechanical stop screwed on the end flange of manual override(see chapt.7.2 table 6: sectional drawing for manual jack-screw MSJ) Figure 9 - Mechanical stop on the end flange of manual override...
Page 22: Calibration Of Microswitches (Biffi Limit Switch Box Only)
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 3.5 CALIBRATION OF MICROSWITCHES (BIFFI LIMIT SWITCH BOX ONLY) Operate only the micro-switch corresponding to the direction of operation being carried out, as clearly reported on the micro-switch.
Page 23 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual If the index (Picture 11), does not signal the proper position of the valve but is turned by 90°: Remove the roll pin placed on the position indicator (index).
Page 24: Calibration Of The Operation Time
OPERATION TIME (OPTIONAL – IF FORESEEN) The calibration of the operation time is made by Biffi Italia S.r.L according to customer requirements and to technical data-sheet included in technical documentation. If necessary it’s possible to modify or reset the operating time through two flow regulation valves (optional) placed on inlets of hydraulic cylinder (see Picture 12 and the applicable operating diagram).
Page 25 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual For OLGA-H actuator with Manual Hand Pump, the operating time is adjustable through two regulation valves placed on manual hand pump body ( see chapt.7.2 table 5 :sectional drawing for hydraulic control unit...
Page 26: Operational Tests And Inspections
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 4 Operational tests and inspections Important: To ensure the guaranteed SIL grade, according to IEC 61508, the functionality of actuator must be checked with regular intervals of time, as described in the Safety Manual ©...
Page 27: Maintenance
Installation, commissioning and maintenance and repair works should be carried out by qualified staff. PERIODIC MAINTENANCE OLGA-H actuators are designed to operate long-term in heavy-duty operating conditions, without maintenance needs. Periodicity and regularity of inspections is particularly influenced...
Page 28 Operate the distributor lever to “Remote” position ❑ Table 2: features of hydraulic oil suggested by BIFFI Italia S.r.l for refilling in different working condition: For refill use oil of the same brand as previous, refer to related technical documentation ©...
Page 29 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Standard temperature conditions (-30°C/+85°): Producer AGIP Name ARNICA 22 Viscosity at 40° C 20.9 mm²/s Viscosity at 100° C 4.73 mm²/s Viscosity index ASTM Flash point 192° C Pour point -42°...
Page 30: Extraordinary Maintenance
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual EXTRAORDINARY MAINTENANCE If there are leaks in the hydraulic cylinder, or a malfunction in the mechanical components, or in case of scheduled preventive maintenance, the actuator must be disassembled and seals must be...
Page 31 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual carefully and lubricate it with protective oil film. Assemble the new O- ring into its groove and lubricate it with a protective oil film. 1) Replace the O-ring (43) of the head flange (33).
Page 32 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 4) Carefully clean the inside of the tube (22) and check that the entire surface, particularly that of the bevels, is not damaged. Lubricate with a protective oil film the tube internal surface and the bevels at the ends.
Page 34 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual b2) Replacement of seals for actuators with BIFFI manual hand-pump (see following “parts-list for maintenance doc.2 ”) If there are leaks in the hydraulic cylinder or a malfunction in the...
Page 35 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual To replace the piston dual-seal ring (9) proceed as follows : 1) Remove the existing dual-seal ring (9) from its groove. 2) Clean the groove carefully and lubricate it with a protective oil film.
Page 36 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual taking cares not to damaged the dual-seal ring (item 9): the tube bevel has to smoothly compress the seal ring. 6) Take care also not to damage the head flange O-ring (item 3).
Page 38: Lubrication Of Mechanism
For this operation it is necessary to disassemble the mechanism cover. In larger actuators the lubrication can be performed through the inspection holes of the cover after removing the plugs. The following grease is used by BIFFI for standard working temperature and suggested for re-lubrication: AGIP MU/EP/2...
Page 39: Dismantling And Demolition
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 5.4 DISMANTLING AND DEMOLITION Before starting the disassembly a large area should be created around the actuator so to allow any kind of movement without problems of further risks created by work-site.
Page 40: Troubleshooting
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 6 Troubleshooting FAILURE OR BREAKDOWN RESEARCH Event Possible cause Remedy Actuator does not Lack of power supply Restore it work Lack of hydraulic Open line interception supply valve...
Page 41: Layouts
Use and maintenance manual 7 Layouts SPARE PARTS ORDER For spare parts order to the relevant BIFFI office please make reference to BIFFI order confirmation concerning all the supply, and serial number of the actuator (Sect. 1.2) for any specific spare part for a specific actuator model.
Page 42: Parts-List For Maintenance And Replacing Procedure
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 7.2 PARTS-LIST FOR MAINTENANCE AND REPLACING PROCEDURE Table 1: Scotch-yoke mechanism © Copyright by BIFFI Italia. All right reserved. Pag. 42 Contents may change without notice...
Page 43 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Table 2: Hydraulic cylinder © Copyright by BIFFI Italia. All right reserved. Pag. 43 Contents may change without notice...
Page 44 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Table 3: hydraulic cylinder for MHP (optional) © Copyright by BIFFI Italia. All right reserved. Pag. 44 Contents may change without notice...
Page 45 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Table 4: assembly kit © Copyright by BIFFI Italia. All right reserved. Pag. 45 Contents may change without notice...
Page 46 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Table 5: Hydraulic control unit MHP © Copyright by BIFFI Italia. All right reserved. Pag. 46 Contents may change without notice...
Page 49 OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual Table 6: Jackscrew manual override MSJ © Copyright by BIFFI Italia. All right reserved. Pag. 49 Contents may change without notice...
Page 50: Date Report For Maintenance Operations
OLGA-H – High pressure double acting hydraulic actuator Use and maintenance manual 8 Date report for maintenance operations Last maintenance operation date : ( in factory, on delivery ): ….. ……… exec. by : ………… ……… exec. by : …………...

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