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Summary of Contents for CKD FLCR Series
- Page 1 Electric Actuator FLCR Series INSTRUCTION MANUAL SM-A14445-A/2 • Read this Instruction Manual before using the product. • Read the safety notes carefully. • Keep this Instruction Manual in a safe and convenient place for future reference.
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Page 2: Preface
• Since there are a wide variety of customer applications, it is impossible for CKD to be aware of all of them. Depending on the application or usage, the product may not be able to exercise its full performance or an accident may occur due to fluid, wiring, or other conditions. -
Page 3: Safety Information
SM-A14445-A/2 SAFETY INFORMATION SAFETY INFORMATION When designing and manufacturing any device incorporating the product, the manufacturer has an obligation to ensure that the device is safe. To that end, make sure that the safety of the machine mechanism of the device and the electric system that controls such mechanism is ensured. In order to use our products safely, it is important to select, use, handle, and maintain the products properly. -
Page 4: Precautions On Product Use
SM-A14445-A/2 SAFETY INFORMATION Precautions on Product Use DANGER Do not use the product for the following applications: • Medical equipment pertaining to sustainment and management of human life and body • Mechanism and mechanical device for transferring and transporting people •... -
Page 5: Table Of Contents
System Overview ....................1 Instruction Manuals Related to This Product ............2 Part Name ......................2 Model Number Indication ..................3 1.4.1 FLCR Series ....................3 1.4.2 Motor cable (fixed/movable) ................. 4 1.4.3 Encoder cable (fixed/movable) ..............4 Specifications ...................... 5 INSTALLATION ...................... -
Page 6: Product Overview
Encoder cable Connectable actuators EBS-M Series EBR-M Series FLSH Series FLCR Series FGRC Series The components in the system structure that can be purchased from CKD are listed below. Item Part name Product name/Model no. Controller ECR Series Actuator FLCR Series... -
Page 7: Instruction Manuals Related To This Product
SM-A14445-A/2 1. PRODUCT 1.2 Instruction Manuals Related to This Product For the instruction manuals for controllers and setting tools related to this product, refer to the following. Part name SM-A10615 Electric actuator ECR (controller) Electric actuator ECR (controller) - IO-Link specification SM-A10616 SM-A10617 Electric actuator ECR (controller) - CC-Link specification... -
Page 8: Model Number Indication
SM-A14445-A/2 1. PRODUCT 1.4 Model Number Indication 1.4.1 FLCR Series 2019-08-19... -
Page 9: Motor Cable (Fixed/Movable)
SM-A14445-A/2 1. PRODUCT 1.4.2 Motor cable (fixed/movable) 1.4.3 Encoder cable (fixed/movable) 2019-08-19... -
Page 10: Specifications
The value in ( ) indicates the value at 24 VDC. Maximum value ata acceleration/deceleration of 0.3G. Load capacitiy varies according to acceleration/deceleration and speed. The maximum speed value in ( ) are at 24 VDC. Weight of FLCR Series (kg) Stroke (mm) -
Page 11: Installation
SM-A14445-A/2 2. INSTALLATION 2. INSTALLATION DANGER Do not use the product in a place where dangerous substances such as ignitable, inflammable, or explosive materials are present. Ignition, inflammation, or explosion may occur. Prevent water and oil from splashing onto the product. A fire, electric leakage, or failure may occur. - Page 12 SM-A14445-A/2 2. INSTALLATION WARNING Do not install the product to a combustible material. If the product is installed directly to or near a combustible material, a fire may result. If the system is such that the machine stops in the event of a system failure such as an emergency stop or a power failure, design and implement a safety circuit or a safety device to prevent damages to the devices and injuries to people.
- Page 13 SM-A14445-A/2 2. INSTALLATION CAUTION Install the wiring so that no induction noise is applied. • Avoid using the product in a place where a large current or strong magnetic field occurs. • Do not pipe or wire the product in the same piping or wiring (with multi-conductor cables) as the power lines for other large motors.
- Page 14 SM-A14445-A/2 2. INSTALLATION CAUTION Do not use the product in a place where condensation occurs due to a sudden change in the ambient temperature. The customer is responsible for checking the compatibility of the product with the customer’s system, machinery, and device. Connect only cables designed for the product.
- Page 15 SM-A14445-A/2 2. INSTALLATION CAUTION Secure sufficient space for maintenance and inspection. Maintenance and inspection cannot be performed if sufficient space is not provided and this may cause equipment stoppage, failure, or injury. When holding the product, hold its bottom surface. When transporting and installing the product, ensure the safety of the workers by securely supporting the product using a lift or supporting gear and by assigning more than one worker.
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Page 16: Environment
SM-A14445-A/2 2. INSTALLATION 2.1 Environment • Check the environment temperature and atmosphere before using and storing the product. • Use the product at an ambient temperature between 0°C and 40°C. Ventilate if heat can become trapped. • Use the product at an ambient humidity between 35% and 80%. Do not use the product in a place where condensation occurs. -
Page 17: Installing
SM-A14445-A/2 2. INSTALLATION 2.3 Installing 2.3.1 Actuator • Do not apply an excessive shock or moment to the slide table. A malfunction or damage may occur with the product. • The flatness of the workpiece mounting surface should be 0.02 mm or less. Do not apply twisting or bending force to the product. -
Page 18: Objects Transferred (End Plate)
SM-A14445-A/2 2. INSTALLATION 2.3.3 Objects transferred (end plate) The flatness of the workpiece attached to the end plate should be 0.02 mm or less. Do not apply twisting or bending force to the product. Damage may occur. • When attaching a jig to the end plate, observe the following values for the bolt screw-in depth and the tightening torque. -
Page 19: Usage
Do not enter the operating area of the device when the product is in an operational state. The product may operate unexpectedly and an injury may occur. When using the FLCR Series, your fingers may get caught between the body and the end plate. Do not work with wet hands. - Page 20 SM-A14445-A/2 3. USAGE CAUTION Do not move the movable section of the product with external force and do not use the product in an application that requires the movable section to decelerate suddenly. A malfunction or damage may occur due to regenerative currents. Except when returning to the origin or pressing, do not allow the slide table to hit parts such as the mechanical stopper and the stroke end.
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Page 21: Using The Controller
SM-A14445-A/2 3. USAGE 3.2 Using the Controller • For how to use the controller and the setting tool (S-Tools), refer to the instruction manual for each product. • For the instruction manual number, refer to "1.2 Instruction Manuals Related to This Product". 3.3 Manual Operation •... -
Page 22: Maintenance And Inspection
SM-A14445-A/2 4. MAINTENANCE AND INSPECTION 4. MAINTENANCE AND INSPECTION WARNING Install the product before wiring. An electric shock may occur. Do not work with wet hands. An electric shock may occur. Before performing wiring and inspection, wait five minutes or longer after turning off the power and check the voltage with a tester. -
Page 23: Periodic Inspection
Lithium-based grease AFF grease (THK Co., Ltd.) Check that there are no vibrations or Noise inspection Contact your nearest CKD sales office or abnormal sounds while the product is distributor stopped or operated. Check that the power supply voltage is... -
Page 24: Troubleshooting
SM-A14445-A/2 5. TROUBLESHOOTING 5. TROUBLESHOOTING 5.1 Items to Check When a Problem Occurs When a problem occurs, ensure safety and follow the procedure below. Check the LED indicator on the controller. Green light: Motor energized (servo on) Green blinking: Motor de-energized (servo off) Red light: Unreleasable alarm issued Red blinking: Releasable alarm issued Off: Control power turned off... -
Page 25: Problems, Causes, And Solutions
Refer to "5.1 Items to Check When a Problem Occurs" and contact system. CKD. Return to origin has not been Perform return to origin (FLCR Series). performed. No operation standby Wiring for emergency stop signal Change the wiring for emergency stop (EMG) to NC contact completion signal is is NO contact connection. - Page 26 Product cannot reach Setting of acceleration or speed Check the "Acceleration" and the "Speed" in the point data. target takt time. is not correct. If you have any other questions or concerns, contact your nearest CKD sales office or distributor. 2019-08-19...
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Page 27: Warranty Provisions
If the product specified herein fails for reasons attributable to CKD within the warranty period specified below, CKD will promptly provide a replacement for the faulty product or a part thereof or repair the faulty product at one of CKD’s facilities free of charge.
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