Lincoln Electric Air Vantage 600X-I Operator's Manual
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Lincoln Electric Air Vantage 600X-I Operator's Manual

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Operator's Manual
Air Vantage
Register your machine:
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10568
| Issue D ate Jun - 20
© Lincoln Global, Inc. All Rights Reserved.
600X-I
®
For use with machines having Code Numbers:
13057
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com

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Summary of Contents for Lincoln Electric Air Vantage 600X-I

  • Page 1 Operator’s Manual Air Vantage 600X-I ® For use with machines having Code Numbers: 13057 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon. thru Fri. Save for future reference After hours? Use “Ask the Experts”...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 2.d. All welders should use the following procedures in order to St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 TABLE OF CONTENTS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS CV-WIRE MODE ...............................B-12 ARC GOUGING MODE ...............................B-12 ARCLINK MODE ...............................B-12 PULSE WELDING..............................B-13 CROSSLINC ................................B-14 PARALLELING ................................B-14 AUXILIARY POWER OPERATION..........................B-15 SIMULTANEOUS WELDING AND AUXILIARY POWER LOADS ..................B-15 TYPICAL FUEL CONSUMPTION ..........................B-16 ACCESSORIES ..............................SECTION C CROSSLINC ACCESSORIES ............................C-1 GENERAL ACCESSORIES............................C-1 TIG ACCESSORIES ..............................C-1 WIRE FEEDERS &...
  • Page 8 AIR VANTAGE 600X-I ® GRAPHIC SYMBOLS The following graphics appear on the machine or in the manual. Warning or Caution Engine Downhill Pipe welding Instructions Remote Fumes and Gases Oil Pressure Arc Control Explosion Engine Temperature Pulse Arc Rays Engine Hours Voltmeter Polarity Moving Parts Fuel...
  • Page 9 AIR VANTAGE 600X-I INSTALLATION ® GENERAL DESCRIPTION OUTPUT @ 104°F(40°C) - WELD ER AND GENERATOR Welding Mode Output Range The Air Vantage ® 600X-I is a diesel engine-driven welding power source. The machine uses a brush type alternating current CC-Stick 30-600 Amps generator for DC multi-purpose welding, for 120/240 VAC single Downhill Pipe (CC)
  • Page 10 AIR VANTAGE 600X-I INSTALLATION ® INSTALLATION FIGURE A.1 ON / OFF VDR SWITCH SAFETY PRECAUTIONS WARNING Do not attempt to use this equipment until you have thoroughly read all operating and maintenance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.
  • Page 11 AIR VANTAGE 600X-I INSTALLATION ® STORING HIGH ALTITUDE OPERATION 1. Store the machine in a cool, dry place when it is not in use. At higher altitudes, output derating may be necessary. For Protect it from dust and dirt. Keep it where it can’t be maximum rating, derate the welder output in accordance with the accidentally damaged from construction activities, moving guidelines in Table A.1 below for this engine model from the...
  • Page 12 AIR VANTAGE 600X-I INSTALLATION ® TOWING PRE-OPERATION ENGINE AND COMPRESSOR SERVICE Use a recommended trailer for use with this equipment for road, in-plant and yard towing by a vehicle . If the user adapts a non- READ the engine operation, compressor operation, and Lincoln trailer, they must assume responsibility that the method of maintenance instructions supplied with this machine.
  • Page 13 AIR VANTAGE 600X-I INSTALLATION ® SPARK ARRESTOR BATTERY CONNECTION Some federal, state or local laws may require that gasoline or CAUTION diesel engines be equipped with exhaust spark arrestors when they are operated in certain locations where unarrested sparks Use caution as the electrolyte is a strong acid that can burn skin and damage eyes.
  • Page 14 AIR VANTAGE 600X-I INSTALLATION ® The auxiliary power capacity is 7,800 watts continuous of 60 Hz, COMPRESSOR SYSTEM single phase power. The auxiliary power capacity rating in watts is equivalent to volt-amperes at unity power factor. The Air Vantage ® 600X-I has an integrated VMAC compressor system installed on the machine.
  • Page 15 AIR VANTAGE 600X-I INSTALLATION ® CAUTION WELDING OUTPUT CABLES • Loose connections will cause the output terminals to With the engine off, route the electrode and work cables through overheat. The terminals may eventually melt. the strain relief bracket provided on the front of the base and connect to the terminals provided.
  • Page 16 AIR VANTAGE 600X-I INSTALLATION ® CABLE INDUCTANCE AND ITS EFFECTS ON CONTROL CABLE CONNECTIONS WELDING General Guidelines Excessive cable inductance will cause the welding performance to Genuine Lincoln control cables should be used at all times (except degrade. There are several factors that contribute to the overall inductance of the cabling system including cable size and loop for the communication and power needs of the engine driven welder and Power Feed...
  • Page 17 AIR VANTAGE 600X-I INSTALLATION ® REMOTE CONTROL CONNECTIONS WELDING TERMINALS The Air Vantage ® 600X-I is equipped with a 12-pin and a 14- The Air Vantage ® 600X-I is equipped with a toggle switch for pin connector. To enable remote control capabilities, the selecting "hot"...
  • Page 18 AIR VANTAGE 600X-I INSTALLATION ® For electrode negative, connect the electrode cable “-” terminal of the welder and work cable to the “+” terminal of ACCESSORY CONNECTION DIAGRAMS the welder. Installation diagrams for common setups are included on the following pages. WARNING •...
  • Page 19 AIR VANTAGE 600X-I INSTALLATION ® CROSSLINC SETUP CV FIGURE A.6 Item Desc. Machine Air Vantage ® 600X-I K4394-2 Feeder LN-25X w/TVT K4267-2 K126 PRO Innershield ® ® 350A FCAW-SS Welding K126-12 Gun 15 ft 1/16-5/64 Weld Power Cable - Lug to Work Lug (3/0, 600A, 60%) - 35 K1842-35...
  • Page 20 AIR VANTAGE 600X-I INSTALLATION ® DUAL ARC SETUP Item Desc. FIGURE A.8 Machine Air Vantage ® 600X-I K4394-2 Feeder LN-25X w/TVT K4267-2 K126 PRO Innershield ® ® 350A FCAW-SS Welding K126-12 Gun 15 ft 1/16-5/64 Weld Power Cable - Lug to Work Lug (3/0, 600A, 60%) - 35 K1842-35...
  • Page 21 AIR VANTAGE 600X-I INSTALLATION ® TIG MODULE Item Desc. Machine Air Vantage 600X-I K4394-2 Accessory TIG Module K930-2 Control Cable 9 - 14 Pin Cable K936-1 FIGURE A.9 Torch PTA-26 (25 ft) K1783-4 Foot Pedal Foot Amptrol (25 ft) K870...
  • Page 22 AIR VANTAGE 600X-I OPERATION ® OPERATION RECOMMENDED APPLICATIONS WELDER - The Air Vantage 600X-I provides excellent constant ® SAFETY INSTRUCTIONS current DC welding output for stick (SMAW) and TIG (GTAW) Read and understand this entire section welding. The Air Vantage 600X-I also provides excellent constant ®...
  • Page 23 AIR VANTAGE 600X-I OPERATION ® CAUTION ADD FUEL WARNING It is extremely important to have the compressor system power switch in the “OFF” position when starting the engine. Failure to observe this may result in loss of clutch • Stop engine while fueling. life.
  • Page 24 AIR VANTAGE 600X-I OPERATION ® CONTROLS AND SETTINGS All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow. 1D. FUEL LEVEL - Displays the level of diesel fuel in the fuel tank. SYSTEM CONTROLS The operator must watch the fuel level closely to prevent 1.
  • Page 25 AIR VANTAGE 600X-I OPERATION ® 3. CROSSLINC INDICATOR LIGHT - When a CrossLinc 8. 42V / 120V WIRE FEEDER VOLTAGE SWITCH enabled device is connected with the machine using the stan- Toggles output of 14-pin connector to voltage requirement of dard weld power cable and the device's sense lead is attached wire feeder.
  • Page 26 AIR VANTAGE 600X-I OPERATION ® 16. HIDDEN MENU BUTTON - The hidden setup menu can 11. START / GLOW PLUG SWITCH - Energizes the be accessed any time the machine is on with the engine run- starter motor to crank the engine. With the engine RUN / ning and not in a welding arc (arc off or OCV).
  • Page 27 AIR VANTAGE 600X-I OPERATION ® 26. 240 VAC THREE PHASE RECEPTACLE - This is a 32. DIAGNOSTIC PLUG - 240 VAC (15-50R) receptacle that provides 240 VAC three shops to connect and troubleshoot engine error codes, found phase auxiliary power. This receptacle has a 50 amp rating. FIGURE B.4 27.
  • Page 28 AIR VANTAGE 600X-I OPERATION ® 44. BATTERY ISOLATOR 37. NEGATIVE BATTERY JUMP START TERMINAL. When rotated clockwise, battery power is supplied to the front 38. POSITIVE BATTERY JUMP START TERMINAL. panel to start & run machine. When rotated counter clockwise, 12V battery jump start feature is standard.
  • Page 29 AIR VANTAGE 600X-I OPERATION ® ACTIVATING THE COMPRESSOR SYSTEM DEACTIVATING THE COMPRESSOR SYSTEM (See Figure B.14 and B.15) 1. Close the ball valve, Item 45, as shown in the Figure B.14. 1. The compressor can be activated in low or high idle. 2.
  • Page 30 AIR VANTAGE 600X-I OPERATION ® CONTROL SAFEGUARDS TO IMPROVE RELIABILITY CONTROL AND INDICATOR FUNCTIONALITY ON/OFF clutch safeguard • If the system is on and running and the power switch is pushed 1. The ball valve Item 45 to “OFF” and then back “ON” before the system pressure system.
  • Page 31 AIR VANTAGE 600X-I OPERATION ® FIGURE B.11 HIDDEN SETUP MENU FUNCTIONS HOT START CONTROL Hot start can be set based off weld mode. Non-applicable weld modes will not display hot start. The left display will show “Hot” and “Strt” alternately at 0.5 second intervals.
  • Page 32 AIR VANTAGE 600X-I OPERATION ® TEST MODES FOR GRID LOAD TESTING RESET BACK TO DEFAULT SETTINGS Pressing and holding the hidden reset push button for 5 seconds The left display will show “tESt” and “LoAd” alternately at 0.5 will cause certain stored values to be reset to defaults. The stored second intervals.
  • Page 33 They include important safety NOTE: The duty cycles for the IEC rated output and max output are precautions, detailed engine starting, operating and listed on the front nameplate of the Air Vantage 600X-I. maintenance instructions and parts lists. ELECTRIC SHOCK can kill.
  • Page 34 AIR VANTAGE 600X-I OPERATION ® WELDER OPERATION HIGH FREQUENCY TIG OPTIONS CC-STICK MODE In general the ‘Touch Start’ feature avoids tungsten contamination The Air Vantage ® 600X-I can be used with a broad range of DC without the use of a high frequency unit. If the use of a high stick electrodes.
  • Page 35 AIR VANTAGE 600X-I OPERATION ® SETTINGS WHEN USING THE K930-2 TIG MODULE • Set the WELD MODE switch to the TOUCH START TIG setting. • Set the RUN / STOP / IDLE switch to the AUTO IDLE / RUN position. •...

  • Page 36: Cv-Wire Mode

    AIR VANTAGE 600X-I OPERATION ® CV-WIRE MODE NOTE: If desired the CV-WIRE mode can be used for arc gouging applications. Connect a wire feeder to the Air Vantage ® 600X-I and set welder controls according to the instructions listed earlier in this section. The Air Vantage 600X-I in the CV-WIRE position, permits ®...

  • Page 37: Pulse Welding

    AIR VANTAGE 600X-I OPERATION ® PULSE WELDING UltimArc™ Control Pulse welding procedures are set by controlling an overall “arc UltimArc™ Control adjusts the focus or shape of the arc. length” variable. When pulse welding, the arc voltage is highly UltimArc™ Control is adjustable from -10.0 to +10.0 with a dependent upon the waveform.

  • Page 38: Crosslinc

    AIR VANTAGE 600X-I OPERATION ® TABLE B.4 The following modes can be accessed via an ArcLink feeder: Synergic CV Modes Metal- Steel Stainless Flux C ore Alum inu m Cored Diameter Argon Argon Argon CO 2 Tri-M ix Argon M ix 4043 5356 M ix...

  • Page 39: Auxiliary Power Operation

    The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle. TABLE B.5 AIR VANTAGE 600X-I SIMULTANEOUS WELDING AND POWER LOADS WELD 1 PHASE 3 PHASE...

  • Page 40: Typical Fuel Consumption

    AIR VANTAGE 600X-I OPERATION ® TYPICAL FUEL CONSUMPTION Refer to Table B.7 for typical fuel consumption of the Air Vantage ® 600X-I Engine for various operating scenarios. TABLE B.7 (Deutz TD2.9L4) Fuel Consumption RUN TIME (HRS.) GAL. / HR. L / HR. WITH FULL TANK* High Idle...

  • Page 41: Accessories

    AIR VANTAGE 600X-I ACCESSORIES ® ACCESSORIES Spark Arrestor Order: K2864-1 CROSSLINC ACCESSORIES Deutz Engine Service Kit ® LN-25X True Voltage Technology (TVT) is now included with the LN-25X portable wire feeder. When used with a CrossLinc compatible power source, control cables are eliminated and voltage can be Order: K3558-5 controlled right at the feeder.

  • Page 42: Wire Feeders & Guns

    AIR VANTAGE 600X-I ACCESSORIES ® K3416-70 Tweco Style Plug (Male, 1/0 thru 2/0) Hand Amptrol K3416-90 Tweco Style Plug (Male, 3/0 thru 4/0) Remote output control hand control for TIG welding with a 25 ft. (7.6 m) cable featuring a 12-pin connector. Includes hook and K3417-70 Tweco Style Receptacle (Female, 1/0 thru 2/0) Torches.)

  • Page 43: Maintenance

    AIR VANTAGE 600X-I MAINTENANCE ® MAINTENANCE ROUTINE AND PERIODIC MAINTENANCE DAILY SAFETY PRECAUTIONS • Check the engine oil level. READ AND UNDERSTAND ENTIRE SECTION BEFORE • OPERATING MACHINE. tank. • Open the water drain valve located on the bottom of the water WARNING separator element 1 or 2 turns and allow to drain into a container suitable for diesel fuel for 2 to 3 seconds.

  • Page 44: Engine Maintenance

    AIR VANTAGE 600X-I MAINTENANCE ® ENGINE MAINTENANCE Refer to the SERVICE PLAN section of the Engine Operator’s Manual for the recommended maintenance schedule of the following: a) Engine Oil and Filter b) Air Cleaner c) Fuel Filter and Delivery System d) Alternator Belt e) Battery f) Cooling System...
  • Page 45 AIR VANTAGE 600X-I MAINTENANCE ® Service Instructions Single- and Two-Stage Engine Air Cleaners Inspect the New Filter for Damage Remove the Filter Inspect the new lter carefully, paying attention to Unfasten or unlatch the the inside of the open end, which is the service cover.

  • Page 46: Fuel Filters

    AIR VANTAGE 600X-I MAINTENANCE ® FUEL FILTERS COOLING SYSTEM The cooling system of the Deutz engine needs to be checked and WARNING cleaned periodically. (Consult the Engine Owner's Manual for the proper procedures and frequency). When working on the fuel system •...

  • Page 47: Battery Handling

    AIR VANTAGE 600X-I MAINTENANCE ® BATTERY HANDLING ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and WARNING complete draining. It is recommended that each time the oil is GASES FROM BATTERY can • Be sure the unit is off. Disconnect the negative battery cable explode.

  • Page 48: Tightening The Fan Belt

    AIR VANTAGE 600X-I MAINTENANCE ® TIGHTENING THE FAN BELT If the fan belt is loose, the engine can overheat and the battery lose its charge. Check tightness by pressing on the belt midway between the pulleys. For tightness requirements, please refer to the Engine Owner's Manual.

  • Page 49: Gfci Maintenance

    AIR VANTAGE 600X-I MAINTENANCE ® GFCI MAINTENANCE WARNING • An electric shock can result in serious injury or death. • Always perform the GFCI test before using the generator. If the GFCI system fails the test, the machine must be repaired by an authorized service center.

  • Page 50: Troubleshooting

    AIR VANTAGE 600X-I TROUBLESHOOTING ® TROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty.
  • Page 51 AIR VANTAGE 600X-I TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION ENGINE PROBLEMS Major Physical or Electrical Damage . Contact your Local Lincoln is Evident. Authorized Field Service Facility. 1. Battery low. Engine will not crank 2.
  • Page 52 AIR VANTAGE 600X-I TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Battery does not stay charged. 1. Faulty battery. 2. Faulty engine alternator. 3. Loose or broken lead in charging circuit.
  • Page 53 AIR VANTAGE 600X-I TROUBLESHOOTING ® Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Engine goes to low idle but does 1. Faulty Weld Control PCB or Idler not stay at low idle. relay.
  • Page 54 AIR VANTAGE 600X-I WIRING DIAGRAMS ® GREEN GRAY WHITE BLACK GRAY WHITE BLACK GREEN...
  • Page 55 AIR VANTAGE 600X-I DIMENSION PRINT ®...
  • Page 56 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

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