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YZ Systems DynaPak 2010LF Series System Support Manual

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DynaPak 2010LF
System Support
Manual
Version 12172002

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Summary of Contents for YZ Systems DynaPak 2010LF Series

  • Page 1 DynaPak 2010LF System Support Manual Version 12172002...

  • Page 2: Table Of Contents

    Table Of Contents 1. Introduction 2. System Components 3. Theory of Operation 4. Sampler Location 5. Sampler Installation 6. Sample Vessel Installation 7. Operational Check & Leak Testing 8. Sampler Set-Up: time-based sampling 9. Sampler Set-Up: time-based sampling with the DPS-2 10.

  • Page 3: Introduction

    Z-65 Controller 6" (15cm) 8" (20cm) DynaPak 2000 Pump Factory Mutual System Approved Sample Discharge YZ SYSTEMS, INC. Tubing 3101 POLLOK DRIVE CONROE, TEXAS 77303 Patents 5,152,678; 4,531,895; 4,928,536 Sample Discharge 1949 Purge Valve Isolation Valve Filter/Regulator Probe Body Assembly...

  • Page 4: Theory Of Operation

    3. Theory of Operation DynaPak 2010LF Gas Sampler C. Proportional-to-flow sampling: The DynaPak 2010LF Sampler is a pipeline in this mode of operation, the Z-65 counter mounted system which uses the pneumatically operates as a dividing counter. The Z-65 counter operated, positive displacement DynaPak 2000 periodically energizes a low power solenoid valve.

  • Page 5: Sampler Location

    4. Sampler Location 4.1 The sampler should be a minimum of five pipe diameters from any device which could cause aerosols or significant pressure drops. 4.2 The sampler should not be located within the defined meter tube region (AGA 3 manual). Meter Tube 5 Ø...

  • Page 6: Sampler Installation

    5. System Installation 5.1 DynaPak 2010LF a. The DynaPak 2010LF requires a 3/4" FNPT pipeline connection. b. The DynaPak 2010LF sampler should be mounted vertically in a horizontal run of the pipeline. c. The end of the sampler probe should penetrate the center 1/3rd of the pipeline.
  • Page 7 5. System Installation 5.2 Optional DPS-2: a. With the low pressure supply valve and the high pressure supply valve closed, connect the DPS-2 Black to the orifice connection tubing. b. Open the equalization valve. Clear Factory c. Open the low pressure supply valve or the high Mutual System Approved...

  • Page 8: Sample Vessel Installation

    6. Sample Vessel Installation 6.1 Variable pressure/constant volume cylinders. Spun cylinders may be installed in a horizontal position on the DynaPak BackRack vessel rack. Avoiding traps in the line, install stainless steel tubing and fittings from the sample discharge port of the sampler to the product end of the sample cylinder.

  • Page 9: Operational Check & Leak Testing

    7. Operational Check & Leak Testing 7.1 When all of the tubing connections have been completed, close the purge valve on the front of the sampler probe body. Open the sample probe supply valve to allow pipeline pressure into the sampler.

  • Page 10: Sampler Set-Up Time-Based Sampling

    8. Sampler Set-Up Time-based sampling 8.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement per stroke 1000 cc 300 cc 500 cc .100 .200 Sample rate (minutes)
  • Page 11 8. Sampler Set-Up Time-based sampling 8.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory Mutual System Approved...

  • Page 12: Sampler Set-Up Time-Based Sampling With The Dps-2

    9. Sampler set-up time-based sampling with the DPS-2 9.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement per stroke 1000 cc 300 cc 500 cc .100 .200 Sample...
  • Page 13 9. Sampler set-up time-based sampling with the DPS-2 9.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 9.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory...

  • Page 14: Sampler Set-Up Proportional-To-Flow Sampling

    10. Sampler set-up proportional-to-flow sampling In this mode of operation, the Z-65 controller is used as a dividing counter to control the rate at which the pump is actuated. The desired time between pump strokes is controlled by the host computer or output device that will give an input pulse to the Z-65 controller.
  • Page 15 10. Sampler set-up proportional-to-flow sampling 10.4 Calculate the counter setting using the following chart: 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (MMCF per day or MCM per day) c.__________ 4.

  • Page 16: Sampler Maintenance

    11. Sampler maintenance 11.1 Recommended preventative maintenance f. Remove the diaphragm housing from the schedule pump body by unscrewing the diaphragm Every sampling situation is unique. Below are our housing and carefully pulling the plunger out of recommendations for average conditions. A the pump body.
  • Page 17 11. Sampler maintenance g. Remove the internal bushings and o-rings from the pump body by inserting a nonmetallic rod (larger than 1/4", smaller than 1/2") into the top of the pump body. Gently tap to remove all bushings and o-rings out the bottom of the pump body. h.
  • Page 18 11. Sampler maintenance 11.3 Battery Test: a. Set the mode switches as follows: 1. Position 1, 2 and 3 on b. Set the time switches to the 01 position. NOTE: Time switches must not be in 00 position to test the battery. This will set the solenoid output rate to one actuation every one minute (based on the factory set time range for the Z-65 model).
  • Page 19 11. Sampler maintenance 11.4 Recommended spare parts for the DynaPak 2000 Series gas samplers. Part Number Description Qty. Location C4-0004 Filter element see diagrams #3 and #4 D3-0002 DP-2000 pump seal kit see diagrams #1 and #2 D3-0003 YZ filter regulator repair kit see diagrams #3 and #4 D3-0142 Z-65/200 fuse replacement kit...

  • Page 20: Troubleshooting

    12. Troubleshooting Timer Mode 12.1 Mechanical Operation Test: A. Set the mode switches as follows: 1. Positions 1, 2 and 3 on. 2. Position 4 off. Factory Mutual System B. Set the time switches to 00 to enter the Approved diagnostic mode.
  • Page 21 12. Troubleshooting Timer Mode 12.4 Timer Range Setting A. There are two Z-65 models: the Z-65/6.1 and Z-65/6.03. Each Z-65 timer has two ranges for the timer setting dials. Factory 1. Z-65/6.1 Range Setting: Mutual System Approved a. xx minutes: set the configuration jumper to the far left position (factory setting).
  • Page 22 12. Trouble Shooting Counter Mode 12.5 Input Pulse Test A. Set the mode switches as follows: 1. Position 1 and 3 on, 2 and 4 off. B. Set the count switches to 00 to enter the diagnostic mode. This mode enables the user to determine if the proper input pulses are being received at the count input (ter.

  • Page 23: Diagrams

    Diagram #1: DP 2000 pump (assembled) Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010LF Version 12172002 ATEX Rev.

  • Page 24: Dp-2000 Pump (Exploded)

    Diagram #2: DP 2000LF pump (exploded) Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob P/N B1-0011 P/N B1-0002 O-Ring (010) Discharge Check Valve Spring P/N C3-0007 P/N A5-1010 Cap Screw (6 Each) Discharge Check Valve Sleeve P/N C0-0014 P/N B1-0014 ume Adjustment Detent...

  • Page 25: Yz Filter Regulator (Assembled)

    Diagram #3: YZ filter/regulator (assembled) Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010LF Version 12172002 ATEX Rev.

  • Page 26: Yz Filter Regulator (Exploded)

    Diagram #4: YZ filter/regulator (exploded) Adjustment Screw P/N A3-0066 O-Ring (214) * P/N A5-1214 Pneumatic Body Fitting P/N A3-0074 P/N A1-0113 Pneumatic Fitting P/N A1-0113 Bonnet P/N A3-0067 Tubing Fitting Spring Cap P/N A1-0117 P/N A3-0068 Pressure Gauge P/N A8-0016 Piston Spring O-Ring (120) * P/N C3-0009...

  • Page 27: Linkplus

    Diagram #5: LinkPlus Pressure Gauge Part Numbers 0-100 PSI (LinkPlus Model No. C1-0002) P/N A8-0010 0-300 PSI (LinkPlus Model No. C1-0003) P/N A8-0008 0-600 PSI (LinkPlus Model No. C1-0004) P/N A8-0011 0-1000 PSI (LinkPlus Model No. C1-0005) P/N A8-0007 0-2000 PSI (LinkPlus Model No. C1-0006) P/N A8-0012 Inlet Outlet...

  • Page 28: Dps-2

    Diagram #6: DPS-2 Cable Assembly (30 Ft.) P/N G2-0002 Strain Relief P/N H2-1001 Shrink Wrap P/N H2-0002 (Qty. 2) Reed Switch P/N E1-0003 SS Bolt P/N C0-0047 (Qty. 8) P/N A9-5001 Set Screw P/N C0-0005 Diaphragm Body Low Pressure P/N A9-5002 Magnet P/N E0-5001 Magnet Support Body...

  • Page 29: Controller

    Diagram #7: Z-65 Controller Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001 Model Z-65/6.03 F2-0018 Battery Pack E3-2001 Stroke Counter Assembly G1-0001 Terminal Strip, 6 Position H1-0001 BCD Switch E1-0001 Mode Switch E1-0002 Face Plate Model Z-65/6.1 A9-3001 Model Z-65/6.03 A9-3029...

  • Page 30: 65 Installation Notes/Wiring Control Documentation

    Diagram #8: Z-65 Installation Notes/Wiring Control Documentation System Installation Notes and Recommendations...
  • Page 31 Diagram #9: DuraSite Portable Sample Vessel Instructions Purpose: The DuraSite Portable Sample Vessel permits the STEP 3: FOR DIRECT CONNECTION TO user to remove a liquid or gas hydrocarbon sample from a SAMPLER. pipeline or a sampling device. This is accomplished without changing the pressure of the product or exposing it to a 3a: Connect the sampler discharge port to the product inlet port contaminant fluid.
  • Page 32 Diagram #9: DuraSite (illustrated) Valve Seat P/N A3-0063 Purge Valve Nut P/N A3-0080 YZ UniValve Product Head P/N C6-1000 Stainless Steel Hex Nuts P/N C0-0048 Back-Up Washer Gauge P/N A5-4222B P/N A8-0013 Magnetic Volume Indicator P/N C6-1203 (DS-150) P/N C6-1303 (DS-300) O-Ring P/N C6-1403 (DS-500) P/N A5-2222...

  • Page 33: Notes

    Notes: Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010LF Version 12172002 ATEX Rev.
  • Page 34 YZ Systems, Inc. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; particular purpose, with respect product.

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