YZ Systems NJEX 610G Instructions & Operating Manual
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YZ Systems NJEX 610G Instructions & Operating Manual

Natural gas odorization system
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NJEX 610G
NATURAL GAS ODORIZATION SYSTEM

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Summary of Contents for YZ Systems NJEX 610G

  • Page 1 NJEX 610G NATURAL GAS ODORIZATION SYSTEM...
  • Page 2 NJEX 610G INSTRUCTION & OPERATING MANUAL Version: 07-2018...

  • Page 3: Table Of Contents

    610 Table of Contents SECTION 1: FIRST THINGS TO KNOW ABOUT THE 610G ..............1 How to Use this Manual..........................1 Operation Specifications.........................2 Theory of Operation..........................2 System Accessories..........................3 SECTION 2: SYSTEM INSTALLATION....................4 Standard System Components......................4 System Flow Schematic.........................5 Standard System Mounting........................6 Standard System Connections.......................7 SECTION 3: FILLING THE BULK ODORANT TANK................8...

  • Page 4: Section 1: First Things To Know About The 610G

    610G system. If the needed to work with the 610G System. answer can not be found within this manual, The NJEX System Series of odorizers contact YZ Systems at: implement the most advanced technology available in the industry. It is recommended T: 281.362.6500 that the technicians working with the NJEX T: 800.653.9435...

  • Page 5: Operation Specifications

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 6: System Accessories

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 3 NJEX 610G 7-2018...

  • Page 7: Section 2: System Installation

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 4 NJEX 610G 7-2018...

  • Page 8: System Flow Schematic

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 9: Standard System Mounting

    Standard System Mounting 1. Securely attach a section of 2″ pipe in a vertical configuration at the location where the NJEX 610G is to be installed. Using the mounting clamps provided with the NJEX 610G System, attach the system to the pipe.

  • Page 10: Standard System Connections

    The sight glass should be fitted with a 1/4” this manual. If longer tubing lengths are required MNPT x 1/8”t bore through fitting (P/N A1- consult YZ Systems Technical Services at 0283) and 1/8” S.S. tubing extending through 800.653.9435 or 1.281.362.6500 the bore of the sight glass fitting until it just protrudes from the 1/4”...

  • Page 11: Section 3: Filling The Bulk Odorant Tank

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 8 NJEX 610G 7-2018...

  • Page 12: Refilling The Bulk Odorant Tank

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 13: Section 4: System Control & Electronics

    Wiring Control Document, refer to Appendix A, page 30. NJEX 610G electronics are rated for use in Class I, Division 1, Groups C and D hazardous locations. Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m...

  • Page 14: Section 5: Programming For Proportional-To-Flow Operation

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...
  • Page 15 Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 12 NJEX 610G 7-2018...

  • Page 16: Section 6: Programming For Proportional-To-Time Operation

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m 1 NJEX 610G 7-2018...

  • Page 17: Section 7: Mechanical System

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 14 NJEX 610G 7-201 8...

  • Page 18: Njex Gas Filter

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 19: Manifold

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 16 NJEX 610G 7-201 8...

  • Page 20: Section 8: System Maintenance

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 17 NJEX 610G 7-2018...

  • Page 21: Section 9: 610G System Troubleshooting

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 18 NJEX 610G 7-2018...

  • Page 22: Battery Test

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 23: Troubleshooting: Proportional-To-Time Mode

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 20 NJEX 610G 7-2018...
  • Page 24 Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 25: Troubleshooting: Proportional-To-Flow Mode

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 22 NJEX 610G 7-2018...

  • Page 26: Troubleshooting: Pump Performance

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...
  • Page 27 Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 24 NJEX 610G 7-2018...

  • Page 28: Appendix A: Illustrations

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 29: Njex Model 6000 Pump Actuation Assembly, Exploded View

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 26 NJEX 610G 7-2018...

  • Page 30: Njex Model 6000 Pump Check Valve Assemblies, And Seals, Exploded View

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 31: Njex Gas Filter

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 28 NJEX 610G 7-2018...

  • Page 32: Controller (Exploded)

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

  • Page 33: Wiring Control Document

    Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m Page 30 NJEX 610G 7-2018...
  • Page 34 Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...
  • Page 35 Y Z S y s t e m s M i l t o n R o y • 2 0 1 I v y l a n d R o a d • I v y l a n d , P e n n s y l v a n i a • U S A • 1 8 9 7 4 • P : 2 8 1 . 3 6 2 . 6 5 0 0 • w w w. y z s y s t e m s . c o m NJEX 610G 7-2018...

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