YZ Systems DynaPak DP-2010TP System Support Manual

Gas sampler

Hide thumbs

page of 66

/ 66
Bookmarks

Quick Links

Download this manual

DynaPak Gas Sampler

S Y S T E M

S U P P O R T

M A N U A L

DP-2010TP

Need help?

Do you have a question about the DynaPak DP-2010TP and is the answer not in the manual?

Questions and answers

Summary of Contents for YZ Systems DynaPak DP-2010TP

Page 1 DynaPak Gas Sampler S Y S T E M S U P P O R T M A N U A L DP-2010TP...
Page 3 DP-2010TP & O NSTRUCTION PERATING ANUAL...
Page 5 DP-2010 TP T ABLE OF ONTENTS DP-2010 TP Table of Contents ......................I Section 1: First Things To Know ....................1 Section 2: System Installation ......................5 Section 3: Sample Vessel Installation ..................11 Section 4: System Control & Electronics ..................13 Section 5: Programming for Proportional-to-Flow Operation ........... 15 Section 6: Programming For Proportional-To-Time Operation ..........
Page 6 Section 10: System Maintenance ....................35 Section 11: System Troubleshooting .................... 41 Appendix A: Illustrations ........................ 49...
Page 7 1: F ECTION IRST HINGS BOUT How to Use this Manual Getting Help Typographic Conventions Bold Text Up Arrow Main Power ™ Adobe Acrobat & Acrobat Reader are trademarks of Adobe Systems, Inc. Systems, Inc. • 3101 Pollok Drive • Conroe, Texas •...
Page 8 1: F ECTION IRST HINGS BOUT Operation Specifications External Power Option Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 2 DP-2010 TP ver.10012004...
Page 9 1: F ECTION IRST HINGS BOUT Theory of Operation C. Proportional-to-flow sampling: The 2010 provides three modes of operation: A. Time-based sampling: B. Time-based sampling with the YZ differential pressure switch (DPS-2): Systems, Inc. • 3101 Pollok Drive • Conroe, Texas •...
Page 10 1: F ECTION IRST HINGS BOUT System Accessories External Power Option Solar Power Option Solar Power Option SC-Spun Vessel KK-1, KK-2, & KK-3: Dielectric Isolator Union DPS-2 LinkPlus Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 •...
Page 11 2: S ECTION YSTEM NSTALLATION Standard System Components Enclosure Internal Electric Heater Temperature Guage System Enclosure Junction Enclosure Z-65 Controller Enclosure Sample Pump, Filter Regulator, (CEVQT[ /WVWCN 5[UVGO #RRTQX GF Low Power Solenoid, System Enclosure Z-65 Controller Enclosure, Z-65 Controller. DP-2000 Sample Pump S VL Filter Regulator...
Page 12 2: S ECTION YSTEM NSTALLATION System Flow Schematic Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 6 DP-2010 TP ver.10012004...
Page 13 2: S ECTION YSTEM NSTALLATION Standard Mounting Location 0HWHU 7XEH ‘ ‘ )ORZ 'LIIHUHQWLDO 3UHVVXUH 'HYLFH 2SWLPXP 6DPSOHU 3UREH /RFDWLRQV Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 7...
Page 14 2: S ECTION YSTEM NSTALLATION Standard System Connections S VL (B) 1/8” S.S. Tubing (A) Customer Supplied Sample Probe CAUTION: Incorrect operation of valves (over tightening) can result in damage to the valve components (isolation valve bonnet assembly) which might result in the valve stem being screwed out of the probe body.
Page 15 2: S ECTION YSTEM NSTALLATION Optional DPS-2 Installation: Black IMPORTANT NOTE: Clear (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Low Pressure High Pressure Equalization Valve Low Pressure Supply Valve High Pressure Supply Valve Orifice Connection IMPORTANT NOTE: Flow Systems, Inc. • 3101 Pollok Drive •...
Page 16 2: S ECTION YSTEM NSTALLATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 10 DP-2010 TP ver.10012004...
Page 17 3: S ECTION AMPLE ESSEL NSTALLATION Variable Pressure/ Constant Volume Cylinders. LinkPlus. Variable Pressure/ Constant Volume Cylinder Sample Pump LinkPlus Filter Regulator Customer Supplied Sample Probe Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 •...
Page 18 3: S ECTION AMPLE ESSEL NSTALLATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 12 DP-2010 TP ver.10012004...
Page 19 4: S 4: S & E & E ECTION ECTION YSTEM YSTEM ONTROL ONTROL LECTRONICS LECTRONICS Overview SAFETY NOTES Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 13...
Page 20 4: S & E ECTION YSTEM ONTROL LECTRONICS Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 14 DP-2010 TP ver.10012004...
Page 21 5: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Setting Operator Input Values If the input is a dry contact: 9…’Ãp‚‡hp‡Ã‚… ‚ƒrÃp‚yyrp‡‚… !Ã€Trp qˆ…h‡v‚Ã€v (CEVQT[ /WVWCN 5[UVGO #RRTQXGF If the input is a voltage pulse: $!#ÃW98 W‚y‡htrÃƒˆy†r !Ã€Trp qˆ…h‡v‚Ã€v (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Systems, Inc.
Page 22 5: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (MMCF per day or MCM per day) c.__________ 4. sample period in days d.__________ 5.
Page 23 5: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 17...
Page 24 5: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 18 DP-2010 TP ver.10012004...
Page 25 6: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200 Sample rate (minutes) .300 .400 Example 18 minutes IMPORTANT NOTE: IMPORTANT NOTE: Systems, Inc.
Page 26 6: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 •...
Page 27 6: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 21...
Page 28 6: P ECTION ROGRAMMING FOR ROPORTIONAL PERATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 22 DP-2010 TP ver.10012004...
Page 29 7: P /DPS-2 ECTION ROGRAMMING FOR ROPORTIONAL IME W Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 500 cc 300 cc per stroke .100 .200 Sample rate (minutes) .300 .400 Example 18 minutes IMPORTANT NOTE: IMPORTANT NOTE: Systems,...
Page 30 7: P /DPS-2 ECTION ROGRAMMING FOR ROPORTIONAL IME W Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc (CEVQT[ /WVWCN 5[UVGO #RRTQXGF IMPORTANT NOTE: Systems, Inc. • 3101 Pollok Drive • Conroe, Texas •...
Page 31 7: P /DPS-2 ECTION ROGRAMMING FOR ROPORTIONAL IME W Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 25...
Page 32 7: P /DPS-2 ECTION ROGRAMMING FOR ROPORTIONAL IME W Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 26 DP-2010 TP ver.10012004...
Page 33 8: M ECTION ECHANICAL YSTEM Overview Sample Pump Filter Regulator Customer Supplied Sample Probe Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 27...
Page 34 8: M ECTION ECHANICAL YSTEM DP-2000 Sample Pump Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 28 DP-2010 TP ver.10012004...
Page 35 8: M ECTION ECHANICAL YSTEM Filter Regulator Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 29...
Page 36 8: M ECTION ECHANICAL YSTEM Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 30 DP-2010 TP ver.10012004...
Page 37 9: S ECTION YSTEM PERATION Preparing The System for Operation (CEVQT[ /WVWCN 5[UVGO #RRTQXGF NOTE: Black indicates the switch position. plus Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 31...
Page 38 9: S ECTION YSTEM PERATION Preparing The System for Operation (Electric Heater) IMPORTANT NOTE: Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 32 DP-2010 TP ver.10012004...
Page 39 9: S ECTION YSTEM PERATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 33...
Page 40 9: S ECTION YSTEM PERATION Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 34 DP-2010 TP ver.10012004...
Page 41 10: S ECTION YSTEM AINTENANCE Preventative Maintenance Schedule Recommended Spare Parts List Part # Description Recommended Quantity Recommended Maintenance Schedule Monthly Inspection Semi-Annual Inspection Annual Inspection Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 •...
Page 42 10 : S ECTION YSTEM AINTENANCE Cleaning and lubricating the DP-2000 pump: !Ãi !Ãs !Ãr *Screw the stroke adjustment screw all the way down. Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 36 DP-2010 TP ver.10012004...
Page 43 10: S ECTION YSTEM AINTENANCE !Ãt IMPORTANT NOTE: !Ãx !Ãw Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 37...
Page 44 10 : S ECTION YSTEM AINTENANCE Replacing a Depleted Battery: 7h‡‡r…’ÃQhpx Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 38 DP-2010 TP ver.10012004...
Page 45 10: S ECTION YSTEM AINTENANCE Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 39...
Page 46 10 : S ECTION YSTEM AINTENANCE Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 40 DP-2010 TP ver.10012004...
Page 47 11: S ECTION YSTEM ROUBLESHOOTING How to Use This Section Step-by-Step Resolution For Additional Help SAFETY NOTES Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 41...
Page 48 11: S ECTION YSTEM ROUBLESHOOTING BatteryPower Battery Power Troubleshooting Steps time switches test switch IMPORTANT NOTE: IMPORTANT NOTE: Battery condition cannot be tested with a volt meter. Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 •...
Page 49 11: S ECTION YSTEM ROUBLESHOOTING Z-65 Counter Mode Z-65 Counter Mode Troubleshooting Steps (CEVQT[ /WVWCN 5[UVGO #RRTQXGF A. Dry Contact Input: Depress hold dry contact Ter. #5 open collector Ter. #3 (20 mSec duration min.) Systems, Inc. • 3101 Pollok Drive •...
Page 50 11: S ECTION YSTEM ROUBLESHOOTING B. Voltage Pulse Input: move Depress hold (CEVQT[ /WVWCN 5[UVGO #RRTQXGF voltage pulse 5-24 VDC Ter. #5 (20 mSec duration min.) Ter. #3 Z-65 Timer Mode Systems, Inc. • 3101 Pollok Drive • Conroe, Texas •...
Page 51 11: S ECTION YSTEM ROUBLESHOOTING Z-65 Timer Mode Troubleshooting Steps Mechanical Operation Test: (CEVQT[ /WVWCN 5[UVGO #RRTQXGF DPS-2 Test (CEVQT[ /WVWCN 5[UVGO #RRTQXGF depressing holding LCD Stroke Indicator Test Mode: (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Systems, Inc. • 3101 Pollok Drive •...
Page 52 11: S ECTION YSTEM ROUBLESHOOTING Unscrew remove (CEVQT[ /WVWCN 5[UVGO #RRTQXGF !"ÃqÃÃEˆ€ƒr…Ã†v‡puÃy‚ph‡v‚ IMPORTANT NOTE: Depress Timer Range Setting (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Eˆ€ƒr…Ã†v‡puÃy‚ph‡v‚ s‚…Ã ÃÃ((Ãp‚ˆ‡†Ã‘‘ shp‡‚…’Ãƒ‚†v‡v‚rq (CEVQT[ /WVWCN IMPORTANT NOTE: 5[UVGO #RRTQXGF Eˆ€ƒr…Ã†v‡puÃy‚ph‡v‚ s‚…Ã ÃÃ((Ãp‚ˆ‡†Ã‘‘ Systems, Inc. • 3101 Pollok Drive •...
Page 53 11: S ECTION YSTEM ROUBLESHOOTING (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Eˆ€ƒr…Ã†v‡puÃy‚ph‡v‚ IMPORTANT NOTE: s‚…Ã ÃÃ((Ãp‚ˆ‡†Ã‘‘ shp‡‚…’Ãƒ‚†v‡v‚rq (CEVQT[ /WVWCN 5[UVGO #RRTQXGF Eˆ€ƒr…Ã†v‡puÃy‚ph‡v‚ s‚…Ã"ÃÃ((Ãp‚ˆ‡†Ã‘‘ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 47...
Page 54 11: S ECTION YSTEM ROUBLESHOOTING Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 48 DP-2010 TP ver.10012004...
Page 55 A: I PPENDIX LLUSTRATIONS DynaPak 2000 Pump, Assembled Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 49...
Page 56 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS DynaPak 2000 Pump, Exploded View Figure50 Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob...
Page 57 A: I PPENDIX LLUSTRATIONS YZ Filter Regulator Assembly, Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DP-2010 TP ver.10012004 Page 51...
Page 58 A: I PPENDIX LLUSTRATIONS YZ Filter Regulator, Exploded View 6qwˆ†‡€r‡ÃTp…r QIÃ6"%% PSvtÃ! #Ã QIÃ6$ ! # Qrˆ€h‡vp 7‚q’ Av‡‡vt QIÃ6"&# QIÃ6 " Qrˆ€h‡vp Av‡‡vt QIÃ6 " 7‚r‡ QIÃ6"%& UˆivtÃAv‡‡vt Tƒ…vtÃ8hƒ QIÃ6 & QIÃ6"%' Q…r††ˆ…rÃBhˆtr QIÃ6' % P/N A8-0061 Qv†‡‚ÃTƒ…vt PSvtÃ !Ã QIÃ8"(...
Page 59 A A A A A A: A: A: A: A: I I I I I PPENDIX PPENDIX PPENDIX PPENDIX PPENDIX LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Link Plus, Figure 53 Pressure Gauge Part Numbers 0-100 PSI (LinkPlus Model No. C1-0002) P/N A8-0010 0-300 PSI (LinkPlus Model No.
Page 60 A: I PPENDIX LLUSTRATIONS Optional DPS-2, 8hiyrÃ6††r€iy’Ã"ÃA‡ QIÃB!! T‡…hvÃSryvrs QIÃC! Tu…vxÃX…hƒ QIÃC!!ÃR‡’Ã! SrrqÃTv‡pu QIÃ@ " TTÃ7‚y‡ QIÃ8#&ÃR‡’Ã' 8hƒ QIÃ6($ Tr‡ÃTp…r QIÃ8$ 9vhƒu…ht€Ã7‚q’ G‚ÃQ…r††ˆ…r QIÃ6($! Hhtr‡ QIÃ@$ Hhtr‡ÃTˆƒƒ‚…‡Ã7‚q’ QIÃ6($# 9vhƒu…ht€ QIÃ6% " 9vhƒu…ht€Ã7‚q’ CvtuÃQ…r††ˆ…r QIÃ6($" TTÃCr‘ÃIˆ‡ QIÃ8#'ÃR‡’Ã' Systems, Inc. • 3101 Pollok Drive...
Page 61 A: I PPENDIX LLUSTRATIONS Z-65 and Solenoid, R‡’ SrsÃI‚ 9r†p…vƒ‡v‚ Qh…‡ÃI‚ a%$%Ã8‚‡…‚yyr…Ã6††r€iy’ H‚qryÃa%$% A! H‚qryÃa%$%" A! ' 7h‡‡r…’ÃQhpx @"! " T‡…‚xrÃ8‚ˆ‡r…Ã6††r€iy’ B Ur…€vhyÃT‡…vƒÃ%ÃQ‚†v‡v‚ C 789ÃTv‡pu @ H‚qrÃTv‡pu @ ! & AhprÃQyh‡r H‚qryÃa%$% 6(" H‚qryÃa%$%" 6("!( Uuˆ€iÃTp…r 6( 8hiyrÃ6††r€iy’...
Page 62 A: I PPENDIX LLUSTRATIONS Z-65 Wiring Control Document, 6\VWHP ,QVWDOODWLRQ 1RWHV DQG 5HFRPPHQGDWLRQV Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 56 DP-2010 TP ver.10012004...
Page 63 A: I PPENDIX LLUSTRATIONS Electric Heater, The 120 VAC Electric Heater in conjunction with a thermostatic control provides the required heat to maintain the inside of the enclosure at a temperature set by the operator. Heater Thermostat Temperature Guage Systems, Inc.
Page 64 A: I PPENDIX LLUSTRATIONS Notes Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 Page 58 DP-2010 TP ver.10012004...
Page 66 (2) the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or YZ Systems, Inc. represents and warrants that for a period of 1 year from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) advice given by YZ representatives, agents, or employees will in no way increase the scope of this warranty.

YZ Systems DynaPak DP-2010TP System Support Manual

Quick Links

Need help?

Questions and answers

Related Manuals for YZ Systems DynaPak DP-2010TP

Summary of Contents for YZ Systems DynaPak DP-2010TP