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YZ Systems DynaPak 3010RNM Series Support Manual

Liquid sampling system
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DynaPak 3010RNM
Liquid Sampling
System Support Manual
Version 01102001 ATEX Rev.

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Summary of Contents for YZ Systems DynaPak 3010RNM Series

  • Page 1 DynaPak 3010RNM Liquid Sampling System Support Manual Version 01102001 ATEX Rev.
  • Page 2 Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DynaPak 3010RNM Version 01102001 ATEX Rev.

  • Page 3: Table Of Contents

    YZ has been advised of the possibility of such damages. Information contained in this document is subject to change without notice and does not represent a commitment on the part of YZ Systems, Inc. All prices quoted are in U.S. dollars, F.O.B. Snyder, Texas. NJEX is a trademark of YZ Systems, Inc. All other product names and/or registered trademarks are the property of their respective holders.

  • Page 4: Introduction

    1. Introduction Congratulations on your purchase of the DynaPak 3010RNM Series Sampler. Before installation, insure that all of the components are present. You may or may not have or- dered a sample cylinder(s) with your DynaPak System. Regardless, you will need a cylinder during installation.

  • Page 5: Theory Of Operation

    3. Theory of Operation: The DynaPak 3010RNM Sampler is a liquid The Z-65/6.1 counter periodically energizes a low power solenoid valve. As in the time based sampling system which uses the pneumatically sampling mode of operation, this allows operated, positive displacement DynaPak 3000 HP pump, the Z-65/6.1 timer/controller, actuation gas to stroke the DP-3000 HP pump.

  • Page 6: System Installation

    4. System Installation: CAUTION: **Incorrect operation of valves (over tightening) can result in damage to the valve components (isolation valve bonnet assembly) which might result in the valve stem being screwed out of the probe body. This of course results in product at pipeline pressure being vented continually through this port until this section of the pipeline is shut in.

  • Page 7: With Pulse Input

    4. System Installation: CAUTION: Incorrect operation of valves (over tightening) can result in damage to the valve components (isolation valve bonnet assembly) which might result in the valve stem being screwed out of the probe body. This of course results in product at pipeline pressure being vented continually through this port until this section of the pipeline is shut in.

  • Page 8: Sample Vessel Installation

    5. Sample Vessel Installation: The free-floating piston cylinder (DuraSite) should be installed in a horizontal position on the vessel rack. Install 1/8" tubing from the sample discharge port of the manifold to the product end of the vessel. Avoid traps in this line. The vessel may be pre-charged by using bottled inert gas such as nitrogen or helium (consult the factory for proper procedure).

  • Page 9: Operational Checks & Leak Testing

    6. Operational Check & Leak Testing: 6.1 When all of the tubing connections have been completed, close the purge valve on the front of the sampler probe body. Open the sample probe supply valve to establish product supply pressure to the probe body. Check all connections for leaks.

  • Page 10: Time-Based Sampling

    7. Sampler Set-Up: Continuous time-based sampling 7.1 Calculate the sampling rate using the following chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement 1000 cc 300 cc 500 cc per stroke .100 .200 Sample rate (minutes) .300...
  • Page 11 7. Sampler Set-Up: Continuous time-based sampling 7.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 7.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory Mutual System...

  • Page 12: Proportional-To-Flow Sampling

    8. Sampler set-up: Continuous proportional-to-flow sampling In this mode of operation, the Z-65/6.1 controller and the PIM-100 module work together as a dividing counter to control the rate at which the pump is actuated. The desired time between pump strokes is controlled by the turbine meter pulses or another output device that will give an input pulse to the PIM-100 module.
  • Page 13 8. Sampler set-up: Continuous proportional-to-flow sampling To set this value turn on switch positions S2-2, S1-8, S1-7, S1-6, S1-5, S1-4, and S1-3. Turning a switch "ON" enables the divisor value. Switch divisor values are cumulative. 2300 -2048 S2-2 “ON” - 128 S1-8 “ON” - 64 S1-7 “ON”...
  • Page 14 8. Sampler set-up: Continuous proportional-to-flow sampling 8.2 Z-65/6.1 Set Up: Calculate the Z65/6.1 counter setting using the following chart: 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (Metered Volume per day) c.__________ 4.
  • Page 15 8. Sampler set-up: Continuous proportional-to-flow sampling Number of turns open on the pump volume knob 8.3 Adjust the pump volume adjustment knob to the value used in the calculation in step 8.1. Sample pump displacement per stroke .1cc .2cc .4cc 8.4 Input from the PIM-100 is a dry contact: a.interface between the PIM-100 and the Z-65/6.1 terminal strip will be pre-wired.

  • Page 16: Sampler Maintenance

    9. Sampler maintenance: 9.1 Recommended preventative F. Remove the diaphragm housing from the maintenance schedule pump body by unscrewing the diaphragm Every sampling situation is unique. Below are housing and carefully pulling the plunger out of our recommendations for average conditions. the pump body.
  • Page 17 9. Sampler maintenance: G. Remove the internal bushings and o-rings from the pump body by inserting a nonmetallic rod (larger than 1/4", smaller than 1/2") into the top of the pump body. Gently tap to remove all bushings and o-rings out the bottom of the pump body.
  • Page 18 NOTE: follow the illustration to assure proper battery wire placement in the Z-65/6.1 enclo- sure. 5. Return the mode switches to their original positions. 6. Send your depleted battery to: YZ Systems Inc. 206 Lubbock Hwy. Snyder, TX 79549 USA Systems, Inc. •...
  • Page 19 9. Sampler maintenance: 9.4 Recommended spare parts for the DynaPak 3000RNM Series gas samplers. Part Number Description Qty. Location C4-0004 filter element see diagrams #3 and #4 D3-0115 DP-3000 HP pump seal kit see diagrams #1 and #2 D3-0116 YZ filter regulator repair kit see diagrams #3 and #4 D3-0142 Z-65/200 fuse replacement kit...

  • Page 20: Troubleshooting

    10. Troubleshooting: Timer Mode 10.1 Mechanical Operation Test: A. Set the mode switches as follows: 1. Positions 1, 2 and 3 on. B. Set the time switches to 00 to enter the diagnostic mode. This mode enables the user to increase the solenoid output rate to one pulse every two seconds.
  • Page 21 10. Troubleshooting: 10.4 Timer Range Setting A. the Z-65/6.1 timer has two ranges for the timer setting dials. 1. Z-65/6.1 Range Setting: a. xx minutes: set the configuration jumper to the far left position (factory setting). b. x.x minutes: set the configuration jumper to Factory Mutual System...
  • Page 22 10. Troubleshooting: Counter Mode 10.5 Input Pulse Test A. Set the mode switches as follows: 1. Position 1 and 3 on, 2 and 4 off. B. Set the count switches to 00 to enter the diagnostic mode. This mode enables the user to determine if the proper input pulses are being received at the count input (ter.

  • Page 23: Diagrams

    Diagram #1: DP 3000 HP pump (assembled) Volume Adjustment Set Screw Knob P/N C0-0096 P/N B1-0002 P/N B1-0059 Volume Adjustment Detent P/N B1-0030 O-Ring (010) P/N A5-1010 Volume Adjustment Spring Stroke Adjustment P/N C3-0005 Screw Assembly P/N B1-0004 Upper Diaphragm Housing Cap Screw P/N B1-0054...

  • Page 24: Dp-3000 Hp Pump (Exploded)

    Diagram #2: DP 3000 HP pump (exploded) Set Screw *Seal P/N C0-0096 P/N A6-0018 Spring Retainer Bushing Volume Adjustment Knob P/N B1-0011 P/N B1-0002 Discharge Check Valve Spring O-Ring (010) P/N A5-1010 P/N C3-0007 Cap Screw (6 Each) Discharge Check Valve Sleeve P/N C0-0014 P/N B1-0014 Volume Adjustment Detent...

  • Page 25: Yz External Actuation Filter/Regulator (Assembled)

    Diagram #3: YZ external actuation filter/regulator (assembled) Adjustment Screw P/N A3-0066 Bonnet Spring Cap P/N A3-0067 P/N A3-0068 Pneumatic Fitting Piston P/N A1-0113 P/N A3-0069 Piston Spring P/N C3-0009 O-Ring (214) * P/N A5-1214 Retaining Nut P/N A3-0070 Seat * P/N A3-0072 O-Ring (012) * Upper Dart *...

  • Page 26: Yz External Actuation Filter/Regulator (Exploded)

    Diagram #4: YZ external actuation filter/regulator (exploded) Adjustment Screw P/N A3-0066 Bonnet Spring Cap P/N A3-0067 P/N A3-0068 Pneumatic Fitting Piston P/N A1-0113 P/N A3-0069 Piston Spring P/N C3-0009 O-Ring (214) * P/N A5-1214 Retaining Nut P/N A3-0070 Seat * P/N A3-0072 O-Ring (012) * Upper Dart *...

  • Page 27: 65/6.1 Controller

    Diagram #5: Z-65/6.1 Controller Qty. Ref. No. Description Part No. Z-65/6 Controller Assembly Model Z-65/6.1 F2-0001 Model Z-65/6.03 F2-0018 Battery Pack E3-2001 Stroke Counter Assembly G1-0001 Terminal Strip, 6 Position H1-0001 BCD Switch E1-0001 Mode Switch E1-0002 Face Plate Model Z-65/6.1 A9-3001 Model Z-65/6.03 A9-3029...

  • Page 28: Linkplus

    Diagram #6: LinkPlus Inlet Outlet Stainless Steel Pressure Gauge P/N A8-0033 Set Screw P/N C0-0099 Valve Handle P/N A3-0217 YZ Valve Body P/N A3-0145 Bonnet Stem Assembly P/N A3-0095 Valve Seat Retainer P/N A3-0062 Valve Seat P/N A3-0063 High Pressure Relief Valve P/N A3-2012 Systems,...

  • Page 29: 65 Installation Notes/Wiring Documents

    Diagram #7: Z-65 Installation Notes/Wiring Control Documentation System Installation Notes and Recommendations Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DynaPak 3010RNM Version 01102001 ATEX Rev.

  • Page 30: Durasite Sample Vessel Instructions

    Diagram #8: DuraSite Portable Sample Vessel Instructions Purpose: The DuraSite Portable Sample Vessel permits the Step 3b: (Gas sampling) Connect the pre-charge port to the user to remove a liquid or gas hydrocarbon sample from a DuraSite to the pipeline for pre-charge pressure, or configured pipeline or a sampling device.
  • Page 31 DuraSite-9 Sample Vessel, (3600 psi maximum working pressure) Valve Seat P/N A3-0063 Purge Valve Nut P/N A3-0080 YZ UniValve Product Head P/N C6-1000 Stainless Steel Hex Nuts P/N C0-0355 Back-Up Washer Gauge P/N A5-4222B P/N A8-0070 Magnetic Volume Indicator P/N C6-1203 (DS9-150) P/N C6-1303 (DS9-300) O-Ring P/N C6-1403 (DS9-500)

  • Page 32: About The Pim-100

    Diagram #9: About The PIM-100... Theory Of Operation: Introduction: The PIM-100 User's Guide provides all of the The PIM-100 Pulse Input Module is a low power device information you will need to work with the Pulse Input designed to interface between a DynaPak Z-65 Module.
  • Page 33 Notes: Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • • 77303 • 936.788.5593 • 936.788.5720 DynaPak 3010RNM Version 01102001 ATEX Rev.

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