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Summary of Contents for Pakole ZENIT 80+ Series
- Page 1 Instructions for Installation and Servicing PROPANE OR NATURAL GAS-FIRED ZENIT-TYPE TUBE RADIANT HEATER Appliance types: ZENIT 80 12...42 Linear - and “U”- form types. www.pakole.com...
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Page 2: Table Of Contents
ZENIT Contents TYPE TUBE RADIANT HEATER Contents 1. Safety information ......................3 2. General Instruction ......................4 Installer’s responsibilities ..................... 4 Data board ........................... 4 Corrosive materials ......................5 Standards and laws ......................5 Safety signs ......................... 5 Safe usage ........................... 5 3. -
Page 3: Safety Information
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Safety information Read and understand this manual thoroughly before installing starting or servicing this equipment. The improper installation or using can cause serious damages! Keep this manual in a safe place in order to obtain information in case of incidental problems! GENERAL SAFETY NOTICES Disregard of instructions and notices of this Manual can cause serious bodily injuries or damages... -
Page 4: General Instruction
The appliance is equipped with data board, which is placed on outside of device’s door. On this data board there are information con- cerning the type of device, gas type, electrical connection and flue types. Manufacturer Type ZENIT-32/L/80+ PAKOLE Trade Kft. 8000 Székesfehérvár, Nominal input: 32 kW Börgöndi út 8-10. -
Page 5: Corrosive Materials
Qualified service engineers are those having specific technical experience and/or valid license in the field of heating and cooling in- stallation for home and industry. In any case, call the Manufacturer office or the closest dealer (www.pakole.com) and ask for further informations. -
Page 6: Transportation, Unpacking, Handling
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER ATTENTION • Never use the unit to support other equipment. • Never leave tools, spare parts, etc. inside the unit. • Make sure that all inspection panels are closed properly. •... -
Page 7: Installation
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Installation Components of „I” -form tube radiant heater, assembly distances Reflector Burner Electrical connection 2. picture: “I”-form appliance Components of „U”-form tube radiant heater, assembly distances U-element Combi hanger 3. picture: “U”- form appliance... -
Page 8: Assembly
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembly The piping system is completed by slipping the burner tube and radiant heat tubes into each other.The burner tube (the tube which is provided with clamp) is fixed to the burner.To this one connect all the radiant heat tubes. Apply evenly the sealant/adhesive in the inner part of the expanded end of the tube you whish to connect. - Page 9 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER 6. After the assembly of tubes, place combination hangers and reflector hangers at their position. Do not deviate from recommended positions by more than ±100mm the mounting of the hangers. I-form combi hanger „U”...
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Page 10: Suggestion Of Assembly
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER screw Burner Burner tube 8.picture: Connection of burner tube to the burner Connect the hanging chains and „S” hooks to the combinate hangers. Use tightening screws for precision of adjustment. NOTE: To avoid accidental errors, it is practical to make assembly on the ground, then install the appliance to its final position.In case it is not possible becuse of the weight of appliance and the local conditions, then it is worth mounting it in several parts and making the last connections in mounted position. - Page 11 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembling the first unit Fixing aluminium profiles With M6 screw...
- Page 12 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Fixing of Tube holder With M8 screw Assembling the until set with burner to the wall...
- Page 13 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER fixing of suspension points Positioning burner tube and radiant tube insertion of inside reflector...
- Page 14 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Insertion of external cover reflector Insertion of upper holders...
- Page 15 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembling the second parts Assembling aluminium profiles M6 screw...
- Page 16 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Insertion tube holders With M8 screw Inserting radiant tube Inserting screw...
- Page 17 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Positioning reflector Positioning of utside reflector Fixing holders...
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Page 18: Assembling Insulated Reflector
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembling the first and the second part of appliance Assembling insulated reflector... - Page 19 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER L-form tube radiant heater appliance: see fig. 2 For 3m (total length) long appliances only 2 hangers should be placed 1800mm apart, and 700 mm far from the beginning of burner tube. During assembling of straight system the installation of 1 pc 90°...
- Page 20 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembling the middle part Assembling the third element...
- Page 21 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Aluminium profile Fixing tube holder Instering radiant tube...
- Page 22 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER inserting screw holder Inserting of insulated reflector...
- Page 23 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembling of cover plates to the U-element (positioning 3 elements) Positioning and fixing the first element with self-drilling screws...
- Page 24 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER 2. Positioning the second element 3. Positioning and fixing the third element with self-drilling screw...
- Page 25 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Assembling last element Assembling last part of insulated reflectors Insertion cover reflector...
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Page 26: Appliance Installation
Recommended to apply gas connection set (flexible gas pipe,- gas filter shut off valve) marketed by PAKOLE Ltd.(Fig.13). If there is installed pressure regulator per appliance then it must be mounted... -
Page 27: Electrical Connection
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Gasket ring Gas filter Tömítőgyűrű Gázszűrő S I T 5 7 9 D B C Gas shut off valve Gáz elzáró-szerelvény Flexible pipe Flexibilis gáztömlő 10. picture: Attachment with flexible pipe (option, it can be purchased at the appliance manufacturer) 1 2 1 1 1 0 Attachment of flexible gas pipe has to be directly to the outside threaded gas connection of appliance located on the back side of it. -
Page 28: Electrical Connection
After these the thermostat sut off the appliance. Type of thermostat can be: only use capable type of control which can handle the modulation control.(e.g.: FP-MOD type by Pakole Trade Kft.) -
Page 29: Regulatory Options
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Regulatory options Electrical connection scheme of SIT 579 DBC type automatic burner control 12 11 10 14 13 SAFETY ON VALVE BODY 13.picture: SIT 579 DBC Electrical connection Optional accessories Thermostat Recommended temperature controllers for the appliance (these can be purchased at the appliance manufacturer) -
Page 30: Protective Distances
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Protective distances From flammable materials it is obligatory to keep SAFETY OF OPERATION and FIRE PREVENTION distances! ATTENTION! The specified fire-protection distances – Pic. 21.– must be strictly kept and checked! The installation must comply with the valid standards! Disregard of these instructions can result in death, injury or property damage! Heat-radiated area... - Page 31 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER The minimal mounting height Input (kW) mounting height (m) Bevitt teljesítmény (kW), beépítési magasság (m) Type Execution Location Típus Kivitel Szerelés Vízszintes horizontal „U” „U” alakú FORM ZENIT Egyenes horizontal Vízszintes „I”...
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Page 32: Combustion-Air Supply
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Combustion-air supply Combustion air may be drawn in from more spaces. a) from inside (heated) space b) from outside, in case outside combustion-air system is connected to the fan. The combustion air must not drawn in from internal space in the following cases: •... - Page 33 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER In case of using more 90° elbows the following correction has to be considered: Correction 1 pc 90° elbow = 1 m exhaust tube (combustion products leading tube) Namelly using more than one 90° elbow the lenght of exhaust system has to be proportionally reduced with the corrective value. The exit module of exhaust system must be at least higher than 1 m from openings(sucking hole of vent etc.) of force-assisted ventilation systems.
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Page 34: Exhoust Out Taking +Combustion Air Intaking
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER c) Slanting roof exit flue (B23) 27.picture: Flue leading across slanting roof d) Appliances with common exit flue (B33) Zenit Tube Radiant Heaters Zenit Tube Radiant Heaters 28.picture: Common flue vent set Exhoust out taking +combustion air intaking A) Coaxial side wall flue vent set (C13) Ø... - Page 35 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER b) Coaxial roof vent set (C33) Roof flue vent and combustion air intake element Ø 100mm INOX fule element Ø 100mm INOX combustion Air tube 30.picture: Coaxial roof vent set c) Linear type tube heater with closed burning flue vent system (C53) Vertical flue vent element Ø...
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Page 36: Appliance Operation
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Appliance operation ATTENTION! The installation of appliance must be only executed by qualified service or specialist authorized by retailer. The 2 years guarantee of appliance can be ensured only in this case. Before putting operation of appliance the leak-proof/pressure test of gas supply system must be fulfilled. -
Page 37: Maintance
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER In case during 5 seconds sparking (ignition) the continuous flame shape is stabilized, - and stable electrical signal is come back from the electrode – the appliance operates and the green control lamp is lighting. During operation of appliance its automatic burner control con- trols the condition of differential pressure switch and signals coming from the flame control continuously, and if the position of differential pressure switch is changed –... -
Page 38: Maintenance Supervisions By A Qualified Service Department
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER ATTENTION! Before any maintenance operation tha appliance must be disconnected from the power supply by turn off the electrical main switch and pull out the electrical plug on the back of the appliance. ATTENTION! In case operational circumstances of appliance (atmosphere is contaminated with corrosive substances, dirt etc.) need it, then supervision and cleaning may have done more often! The main reason of this that the settled dirt on the radiant tubes can damage... -
Page 39: Troubleshooting
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Troubleshooting The following controll lamps located on the bottom side of appliance (burner head) indicates the mode : • Green: operation • Red: error Malfunctions Symptoms Possible causes Corrective actions Ignition and Gas burner and flame sensing... -
Page 40: Enclosure
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Enclosure Enclosure 1.: Variety-list of ZENIT 80+ -type tube radiant heaters (Minimum and maximum pipe lengths allowed for full lengths) ZENIT selection list of tube radiants Full lenght (m ) Input Type Power (kW) -
Page 41: Enclosure 2.: Heating And Consumption Values Of Zenit 80
ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER Enclosure 2.: Heating and consumption values of ZENIT 80 -type tube radiant heaters Gas consumption Input power Type kg/h (kW) Natural gas Propan ZENIT -12/8 12,8/7,9 1,34/0,83 1,07/0,66 1,03/0,64 ZENIT -14/9,3 14,1/8,9 1,48/0,93... - Page 42 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 43 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 44 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 45 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 46 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 47 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 48 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 49 - Singl stage (ON-OFF) output At minimum heat 0,06 - Two stage (100%-60%-OFF) output In standby - Modulated mode Permanent pilot flame power requirement Pilot flame pow- er requirement pilot (if applicable) Contact PAKOLE Trade Kft. H-8000, Székesfehérvár, Börgöndi út, 8-10 details...
- Page 50 If you would like to contact us the type and serial number of device always be at hand. In case of other needed information write to the following address: PAKOLE TRADE Kft. H-8000 Székesfehérvár, Börgöndi út 8-10. Tel.: +36 22 316 484...
- Page 51 ZENIT Instructions for Installation and Servicing TYPE TUBE RADIANT HEATER...
- Page 52 PAKOLE TRADE Ipari és Kereskedelmi Kft. H-8000 Székesfehérvár, Börgöndi út 8-10. http://www.pakole.com E-mail: mail@pakole.hu Tel.: +36 22 316 484 Fax.: +36 22 316 074...
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