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Models
SP100HT, SP100HTK and SP200HT
Updated 07/21
Contents:
Installation Instructions:
Pump Specifications:
Exploded View :
Parts List/Kits:
Torque Specs/Pump Mounting
Selection Guide/
Preventative Maintenance:
Repair Instructions:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
page 2
page 3 & 6
page 4
page 5
page 7
pages 8 -11
back page
back page
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Summary of Contents for Giant SP100HT
- Page 1 Triplex Ceramic Plunger Pump Models Operating Instructions/ Repair and Service Manual SP100HT, SP100HTK and SP200HT Contents: Installation Instructions: page 2 Pump Specifications: page 3 & 6 Exploded View : page 4 Parts List/Kits: page 5 Torque Specs/Pump Mounting Selection Guide/...
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Page 2: Installation Instructions
Oil: Use only 23.7 ounces (0.7 litres) of Hot water causes grease to wash off the seal which in turn Giant Oil (p/n 01154) or ISO VG 220 GL4 (e.g. Aral can jam valves! Degol BG220) or SAE 90 GL4 gear oil. -
Page 3: Specifications
NPSHR (900 RPM) ..........21.3 ft. of head ........6.5 mWs Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. SP100HT and SP100HTK HORSEPOWER REQUIREMENTS 200 PSI 400 PSI... - Page 4 SP100HT, SP100HTK and SP200HT EXPLODED VIEW...
- Page 5 SP100HT, SP100HTK and SP200HT PARTS LIST ITEM PART DESCRIPTIONS ITEM PART DESCRIPTIONS 07335 Pressure Ring 07294 Crankcase 07338 Shim, Stud 06968 Oil Filler Cap with Gasket 05593 Spring Retainer, Discharge 07297 Cover, Crankcase (SP100HT/SP200HT) 07298 O-Ring, Crankcase Cover 07325-0100 Spring Retainer, Discharge...
- Page 6 Specifications Model SP200HT U.S. (Metric) Volume @ 900 RPM ..........6.1 GPM/366 GPH ..(23.0 L/min/1386 L/hr) Volume @ 750 RPM ..........5.0 GPM/300 GPH ..(19.1 L/min/1136 L/hr) Discharge Pressure ..........870 PSI ..........(60 bar) Power Consumption ..........4.0 BHP ..........3.0 kW Plunger Diameter ..........0.94”...
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Page 7: Pump Mounting Selection Guide
SP100HT, SP100HTK and SP200HT Torque Specifications Pos. Part # Description Lubrication Info Thread Torque Amount 07186 Oil Sight Glass Assembly Loctite 5910 1” BSP 106 in.-lbs. (12 Nm) 01010 Screw 221 in.-lbs. (25 Nm) 07109 Oil Drain Plug 1/2” BSP 29 ft.-lbs. - Page 8 REPAIR INSTRUCTIONS - SP100HT, SP100HTK and SP200HT PUMPS 1. With a 22mm socket, remove 2. Check o-ring (44) for wear and replace as necessary. Remove the the three discharge (43) discharge spring retainer (34), valve spring (35), and valve plate and three inlet (41) manifold (36).
- Page 9 REPAIR INSTRUCTIONS - SP100HT, SP100HTK and SP200HT PUMPS 50B (SP100HTK) 8. With a valve puller remove 9. Remove the spacer (39A), pressure spring (33), support ring (51), the valve seat (37) and o-ring sleeves (50/50B for SP100HTK only), and pressure ring (30), from (38) replace if worn.
- Page 10 REPAIR INSTRUCTIONS - SP100HT, SP100HTK and SP200HT PUMPS To replace plunger oil seals (26), proceed to “Gear End Disassembly” section below. Otherwise, continue as described below. Before replacing pump manifold (29), first rotate crankshaft (18) until two outside plungers (24A) extend evenly forward.
- Page 11 See instructions above for re-installing fluid end onto the gear end. 32. Fill the pump crankcase (1) with 24 oz. (710 mL) of Giant Industries’ oil and check the oil level with the dip- stick (5). Proper level is center of two lines. Reinstall the pump into your system.
- Page 12 Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration.
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