Formax FD 90 Operator's Manual

Formax FD 90 Operator's Manual

Rotary perforators
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FD 90 / FD 95
Rotary Perforators
11/2018
OPERATOR MANUAL
SECOND EDITION

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Summary of Contents for Formax FD 90

  • Page 1 FD 90 / FD 95 Rotary Perforators OPERATOR MANUAL SECOND EDITION 11/2018...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS SAFETY PRECAUTIONS DESCRIPTION INSTALLATION AND OPERATION INFEED TABLE ADJUSTMENT OUTFEED TABLE ADJUSTMENT OPERATION REPLACING AND ADJUSTING PERFORATING TOOLS 4 - 5 REMOVING PERFORATING AND/OR CREASING WHEELS REMOVING COVERS SEPARATOR PRESSURE ADJUSTMENT TROUBLESHOOTING MAINTENANCE...
  • Page 5: Specifications

    Read all instructions carefully before operating. • The FD 90 / FD 95 are designed to perforate paper only with specifications noted above. • DO NOT use the FD 90 / FD 95 to perforate metal foil, tin sheets or similar material. • Be sure all covers are in place and secure before operation. • The FD 90 / FD 95 should only be used indoors.
  • Page 6: Description

    DESCRIPTION The FD 90 / FD 95 Electric Rotary Perforators are designed to perforate sheets allowing for easy separation. The friction feeding system can perforate up to 113 / 118 sheets per minute, and can create up to 5 parallel perforations in a single pass (two perforating tools included).
  • Page 7: Installation And Operation

    INSTALLATION AND OPERATION After unpacking the FD 90 / FD 95, place it on a solid surface and slide the infeed table into the machine and secure with enclosed screws. Connect the male part of the cable into the female part of the connector that is located on the inside of the left side cover of the machine. Connect the power cord into the FD 90 / FD 95 and plug into an appropriate electrical...
  • Page 8: Outfeed Table Adjustment

    Outfeed table adjustment Adjust the output table (2) by sliding the table outward, depending on the size of the sheet being processed. For easier stacking of larger sheets attach the bridge (11) and magnetic side guides (10). These facilitate sheet stacking and substantially reduce paper jamming.
  • Page 9 Replacing & Adjusting Perforating Tools or Creasing Wheels (cont.) NOTE: Always put indented cutting tools on the upper shaft (20). Place the tools (21, 27) on the shaft in a mirroring way starting from the center of the shaft. An odd pair of tools must always be oriented according to the half of the adjusted sheet on which that pair of tools is placed.
  • Page 10: Removing Perforating And/Or Creasing Wheels

    Removing Perforating and/or Creasing Wheels To remove the perforating wheels or the creasing wheel, first remove the shaft with the blade guides then remove the shaft with the perforating wheels. Remove the shaft by holding the bearing (29) and pulling it over the spring into the terminal position. Then push the whole shaft back including the bearing, and remove the shaft from the machine as shown below. Reverse the process to replace the shaft. Removing Covers Covers can be removed after paper processing has been finished and fully disconnected from the power supply. Before resuming work, the covers must be reattached and secured. The covers should be removed only by a trained technician. NOTE: The covers should be removed only when service interference, belt replacement or feed roller pressure is required. Separator Pressure Adjustment The pressure of the separator on the feed tire (30) of the feeding shaft must be adjusted to accurately feed the paper from the feeding table (1).
  • Page 11: Troubleshooting

    TROUBLESHOOTING The machine won’t start but the red LED Be sure the upper cover (5) is closed properly and that the optical sensor on is on: the input feeding table operates properly (1). Paper gets crumpled inside the machine: Open the upper cover (5) and remove the paper from the machine. Be sure the feed roller turns freely and that it remains in the proper position, (Figure A, pg 5).

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Fd 95

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