CLA-VAL 43-01/643-01 Installation, Operation And Maintenance Manual
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CLA-VAL 43-01/643-01 Installation, Operation And Maintenance Manual

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Distributed By: M&M Control Service, Inc.
http://www.mmcontrol.com/claval-index.php
800-876-0036
847-356-0566
43-01/643-01
Distributed By: M&M Control Service, INC.
Phone: 800-876-0036
Fax: 847-356-0747
Email: Sales@mmcontrol.com

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  • Page 1 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 43-01/643-01 Distributed By: M&M Control Service, INC. Phone: 800-876-0036 Fax: 847-356-0747 Email: Sales@mmcontrol.com...
  • Page 2 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 3 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 4 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...

  • Page 5: Installation

    (usually atmosphere) the line pressure With the use of a Cla-Val. "modulating chamber the valve closes drip-tight. (5 psi Min.) at the valve inlet opens the control," which reacts to line pressure valve.

  • Page 6: Troubleshooting

    When flow is “up-and-over the seat,” it is in “normal” flow and the valve will fail in the open position. When flow is “over- 2. Cla-Val Model X101 Valve Position Indicator. This pro- the seat-and down,” it is in “reverse” flow and the valve will fail in the closed position.
  • Page 7 Tight Sealing Check (#3) 6. If the valve has a Cla-Val X101 Position Indicator, observe the indicator to see that the valve opens wide. Mark the point of max- 13. Test for seat leakage after completing checks #1 & #2 (Steps imum opening.
  • Page 8 Thread Size (UNF Internal) Preventative Maintenance 1 1/4" —2 1/2" 10—32 3"—4" 1/4—28 The Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication 6"—14" 3/8—24 or packing and a minimum of maintenance. However, a periodic 16" 1/2—20 inspection schedule should be established to determine how the 24"...

  • Page 9: Inspection Of Parts

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Inspection of Parts Lime Deposits After the valve has been disassembled, each part should be One of the easiest ways to remove lime deposits from the valve examined carefully for signs of wear, corrosion, or any other stem or other metal parts is to dip them in a 5-percent muriatic abnormal condition.

  • Page 10: Parts List

    Distributed By: M&M Control Service, INC. CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com ©copyright Cla-Val 2002 Printed in USA Specifications subject to change without notice. N-100-01 (R-04/02)

  • Page 11: Principle Of Operation

    The reduced cavitation characteristics of the 100-20 Hytrol Valve is the basis for the Cla-Val 600 Series. The rugged simplicity of design and packless construction assure a long life of dependable, trouble-free operation. It's smooth flow passages and fully guided...

  • Page 12: Specifications

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Specifications Model 100 -20 Available Sizes Operating Temp. Range Pattern Flanged Fluids Globe 3”,4”,6”,8”,10”,12”,14”,16”,18”,20”,24”,30” -40° to 180° F 4”,6”,8” Angle Pressure Ratings (Recommended Maximum Pressure - psi) Pressure Class Valve Body & Cover Flanged ANSI Grade...

  • Page 13: Functional Data

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Functional Data Model 100 - 20 Inches Valve Size Gal./Min. (gpm) 1458 1725 2110 2940 3400* 3500* 7900* Globe Pattern Litres/Sec. (l/s) 1895 32.5 Factor Gal./Min. (gpm) — — — — Angle —...

  • Page 14: Service And Installation

    Service and Installation Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other positions are acceptable. Due to component size and weight of 10 inch and larger valves, installation with cover UP is advisable. We recommend isolation valves be installed on inlet and outlet for maintenance.
  • Page 15 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 16 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 17 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 18 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST 100-01 MODEL 3/8"-1 Hytrol Valve PARTS LIST ITEM DESCRIPTION Cover Screw (8 Required) Cover Spring Diaphragm Washer Diaphragm Disc Retainer Assembly Body Plug (3/8 NPT) Body 2.50 * Recommended Spare Parts OPERATING PRESSURE 1/8 NPT 1.50...
  • Page 19 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST 100-01 MODEL 3/8"-1 Hytrol Valve PARTS LIST 100-01 3/4" & 1/2" Hytrol Valve ITEM DESCRIPTION COVER SCREW COVER SPRING STEM NUT DIAPHRAGM WASHER DIAPHRAGM DISC RETAINER ASSEMBLY DISC GUIDE & STEM BODY SEAT NAMEPLATE...
  • Page 20 DESCRIPTION 1. Place diaphragm (3) on top of yoke (11) place diaphragm The Cla-Val CDHS-18 Differential Control Valve is a normally open, spring washer (4) over diaphragm with rounded edges down or next loaded, diaphragm type valve that operates hydraulically and is designed to diaphragm.

  • Page 21: Maintenance Instructions

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION AND BULLETIN 8320 MAINTENANCE INSTRUCTIONS 3-WAY SOLENOID VALVES, NORMALLY OPEN ASCO NORMALLY CLOSED AND UNIVERSAL CONSTRUCTION FORM NO. V5291R2 SOLENOID TEMPERATURE DESCRIPTION Standard catalog valves are supplied with coils designed for contin- Bulletin 8320 is a small 3-way solenoid operated valve with all three uous duty service.
  • Page 22 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 RETAINING CAP PARTS INCLUDED IN NAMEPLATE SPARE PARTS KITS COVER MANUAL OPERATOR MANUAL OPERATOR SCREW TYPE PUSH TYPE (MS) (MO) SLEEVE YOKE RETAINING CAP INSULATING WASHER (OMITTED WHEN MOLDED SOLENOID ENCLOSURE COIL IS USED) HOUSING COIL...

  • Page 23: Installation And Maintenance Instructions

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION AND BULLETIN 8016G MAINTENANCE INSTRUCTIONS OPEN-FLAME, GENERAL PURPOSE, ASCO WATERTIGHT/EXPLOSIONPROOF SOLENOIDS FORM NO. V6583R5 -SERVICE NOTICE- in an enclosure. FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY ASCO solenoid valves with design change letter "G" in the catalog ®...
  • Page 24 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 in-lbs (1,7 - 2,3 Nm). On solenoids with screw terminals, the socket head Cleaning screw holding the terminal block to the solenoid is the grounding screw. All solenoid operators and valves should be cleaned periodically. The Torque the screw to 15 - 20 in-lbs (1,7 - 2,3 Nm).

  • Page 25: Torque Chart

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Torque Chart Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters solenoid base sub-assembly 175 ± 25 19.8 ± 2.8 valve bonnet (3/4" bonnet constructions) 90 ± 10 10.2 ± 1.1 bonnet screw (3/8"...
  • Page 26 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Torque Chart Part Name Torque Value in inch-Pounds Torque Value in Newton-Meters 10 ± 2 1,1 ± 0,2 terminal block screws 15 - 20 1,7 - 2,3 socket head screw 5 ± 1 0,6 ±...
  • Page 27 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 28 F), and the size of the external connection (refer to column B or G). CLA-VAL P.O. Box 1325 ¥ Newport Beach, CA 92659-0325 ¥ Phone: 949-722-4800 ¥ Fax: 949-548-5441 ¥ E-mail: claval@cla-val.com ¥ Website cla-val.com Distributed By: M&M Control Service, INC.
  • Page 29 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 30 (400) wet or dry sandpaper can be used with water. Rinse parts in water before handling. An appropriate solvent can The Cla-Val Model CV Flow Control is a simply-designed, clean parts used in fueling service. Dry with compressed air spring-loaded check valve. Rate of flow is full flow in one direc- or a clean, lint-free cloth.
  • Page 31 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST 3/8" Flow Control ADJUSTING STEM (TURN CLOCKWISE TO INCREASE RESTRICTION) 2.12 STAMP PART NO. ON SMOOTH SURFACE RESTRICTED FLOW 3/8 - 18 NPT 1.84 When ordering parts, please specify: •...
  • Page 32 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 33 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST Strainer Standard 60 mesh pilot system strainer for fluid service. ITEM DESCRIPTION MATERIAL Pipe Plug Steel SIZE STOCK NUMBER Strainer Plug Brass 3/8 x 3/8 33450J Gasket Copper Screen Monel Body Brass...

  • Page 34: Identification Plates

    Proper Identification For ordering repair kits, replacement parts, or for inquiries concerning valve operation it is important to properly identify Cla-Val products already in service. Include all nameplate data with your inquiry. Pertinent product data includes valve function, size, material,...

  • Page 35: Limited Warranty

    This warranty shall not apply if the product has been altered or repaired by assume any additional liability or responsibility in connection with others, and Cla-Val shall make no allowance or credit for such repairs or the product. The liability of Cla-Val is limited to material alterations unless authorized in writing by Cla-Val.

  • Page 36: Repair Kits

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION / OPERATION / MAINTENANCE REPAIR KITS MODEL Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.
  • Page 37 When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES CLA-VAL P.O. Box 1325 ¥ Newport Beach, CA 92659-0325 ¥ Phone: 949-722-4800 ¥ Fax: 949-548-5441 ¥ E-mail: claval@cla-val.com ¥ Webiste cla-val.com Distributed By: M&M Control Service, INC.

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