CLA-VAL 49-01/649-01 Installation, Operation And Maintanance Manual
  1. Manuals
  2. Brands
  3. CLA-VAL Manuals
  4. Control Unit
  5. 49-01/649-01
  6. Installation, operation and maintanance manual

CLA-VAL 49-01/649-01 Installation, Operation And Maintanance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Distributed By: M&M Control Service, Inc.
http://www.mmcontrol.com/claval-index.php
800-876-0036
847-356-0566
49-01/649-01
Distributed By: M&M Control Service, INC.
Phone: 800-876-0036
Fax: 847-356-0747
Email: Sales@mmcontrol.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 49-01/649-01 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CLA-VAL 49-01/649-01

Summary of Contents for CLA-VAL 49-01/649-01

  • Page 1 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 49-01/649-01 Distributed By: M&M Control Service, INC. Phone: 800-876-0036 Fax: 847-356-0747 Email: Sales@mmcontrol.com...
  • Page 2 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 3 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 4 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...

  • Page 5: Installation

    A Cla-Val X101 5. A sensing line, supplied by other than Cla-Val, must be con- Valve Position Indicator may be installed in the center cover...

  • Page 6: Maintenance

    CV Flow Control closed or Readjust or disassemble 10. If opening and closing speed controls (Cla-Val CV) are clogged. and clean. installed on the valve assembly, fine tune the opening and closing Pilot control (CRA or Remove disc retainer speed of the main valve while performing step 9.

  • Page 7: Principles Of Operation

    (usually atmosphere) the line pressure With the use of a Cla-Val. "modulating chamber the valve closes drip-tight. (5 psi Min.) at the valve inlet opens the control," which reacts to line pressure valve.

  • Page 8: Flow Direction

    When flow is “up-and-over the seat,” it is in “normal” flow and the valve will fail in the open position. When flow is “over- 2. Cla-Val Model X101 Valve Position Indicator. This pro- the seat-and down,” it is in “reverse” flow and the valve will fail in the closed position.
  • Page 9 Tight Sealing Check (#3) 6. If the valve has a Cla-Val X101 Position Indicator, observe the indicator to see that the valve opens wide. Mark the point of max- 13. Test for seat leakage after completing checks #1 & #2 (Steps imum opening.
  • Page 10 Thread Size (UNF Internal) Preventative Maintenance 1 1/4" —2 1/2" 10—32 3"—4" 1/4—28 The Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication 6"—14" 3/8—24 or packing and a minimum of maintenance. However, a periodic 16" 1/2—20 inspection schedule should be established to determine how the 24"...

  • Page 11: Inspection Of Parts

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Inspection of Parts Lime Deposits After the valve has been disassembled, each part should be One of the easiest ways to remove lime deposits from the valve examined carefully for signs of wear, corrosion, or any other stem or other metal parts is to dip them in a 5-percent muriatic abnormal condition.

  • Page 12: Parts List

    Distributed By: M&M Control Service, INC. CLA-VAL P.O. Box 1325 • Newport Beach, CA 92659-0325 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: claval@cla-val.com • Website cla-val.com ©copyright Cla-Val 2002 Printed in USA Specifications subject to change without notice. N-100-01 (R-04/02)

  • Page 13: Principle Of Operation

    The reduced cavitation characteristics of the 100-20 Hytrol Valve is the basis for the Cla-Val 600 Series. The rugged simplicity of design and packless construction assure a long life of dependable, trouble-free operation. It's smooth flow passages and fully guided...

  • Page 14: Specifications

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Specifications Model 100 -20 Available Sizes Operating Temp. Range Pattern Flanged Fluids Globe 3”,4”,6”,8”,10”,12”,14”,16”,18”,20”,24”,30” -40° to 180° F 4”,6”,8” Angle Pressure Ratings (Recommended Maximum Pressure - psi) Pressure Class Valve Body & Cover Flanged ANSI Grade...

  • Page 15: Functional Data

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 Functional Data Model 100 - 20 Inches Valve Size Gal./Min. (gpm) 1458 1725 2110 2940 3400* 3500* 7900* Globe Pattern Litres/Sec. (l/s) 1895 32.5 Factor Gal./Min. (gpm) — — — — Angle —...

  • Page 16: Service And Installation

    Service and Installation Cla-Val Control Valves operate with maximum efficiency when mounted in horizontal piping with the main valve cover UP, however, other positions are acceptable. Due to component size and weight of 10 inch and larger valves, installation with cover UP is advisable. We recommend isolation valves be installed on inlet and outlet for maintenance.
  • Page 17 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 18 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 19 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...

  • Page 20: Installation / Operation / Maintenance

    It may be used as a self- To check for proper alignment proceed as follows: contained valve or as a pilot control for a Cla-Val Co. main valve. It will hold a constant downstream pressure at the remote sensing point within Rotate diaphragm clockwise and counterclockwise as far as possible.
  • Page 21 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST REMOTE SENSING TYPE Pressure Reducing Control When ordering parts specify: • All nameplate data • Description • Item number ADJ. SIZE STOCK SEAT RANGE (inch) NUMBER (psi) 79744-03D 15-75 79744-04B 30-300 79744-06G...
  • Page 22 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 23 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...
  • Page 24 DESCRIPTION 1. Place diaphragm (3) on top of yoke (11) place diaphragm The Cla-Val CDHS-18 Differential Control Valve is a normally open, spring washer (4) over diaphragm with rounded edges down or next loaded, diaphragm type valve that operates hydraulically and is designed to diaphragm.
  • Page 25 F), and the size of the external connection (refer to column B or G). CLA-VAL P.O. Box 1325 ¥ Newport Beach, CA 92659-0325 ¥ Phone: 949-722-4800 ¥ Fax: 949-548-5441 ¥ E-mail: claval@cla-val.com ¥ Website cla-val.com Distributed By: M&M Control Service, INC.
  • Page 26 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...

  • Page 27: Operation

    (400) wet or dry sandpaper can be used with water. Rinse parts in water before handling. An appropriate solvent can The Cla-Val Model CV Flow Control is a simply-designed, clean parts used in fueling service. Dry with compressed air spring-loaded check valve. Rate of flow is full flow in one direc- or a clean, lint-free cloth.
  • Page 28 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST 3/8" Flow Control ADJUSTING STEM (TURN CLOCKWISE TO INCREASE RESTRICTION) 2.12 STAMP PART NO. ON SMOOTH SURFACE RESTRICTED FLOW 3/8 - 18 NPT 1.84 When ordering parts, please specify: •...
  • Page 29 Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566...

  • Page 30: Pipe Plug

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 PARTS LIST Strainer Standard 60 mesh pilot system strainer for fluid service. ITEM DESCRIPTION MATERIAL Pipe Plug Steel SIZE STOCK NUMBER Strainer Plug Brass 3/8 x 3/8 33450J Gasket Copper Screen Monel Body Brass...

  • Page 31: Identification Plates

    Proper Identification For ordering repair kits, replacement parts, or for inquiries concerning valve operation it is important to properly identify Cla-Val products already in service. Include all nameplate data with your inquiry. Pertinent product data includes valve function, size, material,...

  • Page 32: Limited Warranty

    This warranty shall not apply if the product has been altered or repaired by assume any additional liability or responsibility in connection with others, and Cla-Val shall make no allowance or credit for such repairs or the product. The liability of Cla-Val is limited to material alterations unless authorized in writing by Cla-Val.

  • Page 33: Repair Kits

    Distributed By: M&M Control Service, Inc. http://www.mmcontrol.com/claval-index.php 800-876-0036 847-356-0566 INSTALLATION / OPERATION / MAINTENANCE REPAIR KITS MODEL Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main Valves For: Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/150 Pressure Class Only. FACTORY ASSEMBLED Includes: Stem, Disc Guide, Disc, Disc Retainer, Spacer Washers, Diaphragm, Diaphragm Washer and Stem Nut.

  • Page 34: Diaphragm

    When ordering, please give complete nameplate data of the valve and/or control being repaired. MINIMUM ORDER CHARGE APPLIES CLA-VAL P.O. Box 1325 ¥ Newport Beach, CA 92659-0325 ¥ Phone: 949-722-4800 ¥ Fax: 949-548-5441 ¥ E-mail: claval@cla-val.com ¥ Webiste cla-val.com Distributed By: M&M Control Service, INC.

Table of Contents