Related Manuals for Stanley PROSET XT2 76002
Summary of Contents for Stanley PROSET XT2 76002
- Page 1 Service Manual Original Instruction Request Info 1-800-453-1692 www.aboveboardelectronics.com Hydro-Pneumatic Blind Rivet Tool ProSet® XT2 Blind Rivet Tool - 76002 Hydro-Pneumatic Power Tool...
- Page 2 E N G L I S H Figure 1 4 & 5 Figure 2 1a, 1b, 1c...
- Page 4 E N G L I S H...
- Page 5 E N G L I S H...
- Page 6 Request Info 1-800-453-1692 www.aboveboardelectronics.com Spares Spares Item Drawing Number Description Item Drawing Number Description PRN614 NOSE PIECE DPN901-022 SPRING PRN514 NOSE PIECE DPN276-014 MCS VALVE ROD PRN414 NOSE PIECE DPN900-066 O-RING TP144-048 NOSE HOUSING DPN900-065 O-RING TP144-091 O-RING TP144-175 MCS VALVE CASE DPN275-001 JAW GUIDE TP144-142...
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Page 7: Table Of Contents
STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening. -
Page 8: Safety Definitions
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE. WARNING: • DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets. • Use only parts, fasteners, and accessories recommended by the manufacturer. •... -
Page 9: Specifications
2. SPECIFICATIONS The ProSet® XT2 are hydro-pneumatic tools designed to place Stanley Engineered Fastening blind rivets at high speed The tools feature a vacuum system for rivet retention and trouble free collection of the spent mandrels regardless of tool orientation. -
Page 10: Tool Dimensions
E N G L I S H 2.2. TOOL DIMENSIONS Dimensions in millimetres. -
Page 11: Placing Specifications
E N G L I S H 2.2 PLACING SPECIFICATIONS Rivet Type [3/32´´] [1/8´´] [5/32´´] [3/16´´] Open End Closed End SSD SSHR Multi-Grip Pull-Thru ... -
Page 12: Main Components List
E N G L I S H 2.4 MAIN COMPONENTS LIST Refer to figure 1 & 2 and the table below. Item Part Number Description TRM00361 Standard nose equipment XT2 tool TP144-171 Suspension hook TRM00227 Mandrel collector 07001-00405 Oil plug 07003-00194 Seal 76003-02008... -
Page 13: Tool Set Up
E N G L I S H 3. TOOL SET UP IMPORTANT - READ THE SAFETY WARNINGS ON PAGES 4 & 5 CAREFULLY BEFORE PUTTING INTO SERVICE. IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE ASSEMBLY. -
Page 14: Principle Of Operation
E N G L I S H • Air hoses must be oil resistant, have an abrasion resistant exterior and be armoured where operating conditions may result in hoses being damaged. • All air hoses MUST have a minimum bore diameter of 6.4 millimetres. •... -
Page 15: Servicing The Tool
Check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from service and replace affected items with new parts. 5.5 SERVICE KIT For an easy complete service, Stanley Engineered Fastening offers the various tools below. Item Part Number... -
Page 16: Service Kit 5.6 Priming
E N G L I S H 5.6 PRIMING Priming is necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, if the stroke has been reduced and fasteners are not now being fully placed by one operation of the trigger. -
Page 17: Maintenance
E N G L I S H • To check the stroke, measure the distance between the front face of the Jaw Guide (1f) and the front of the Handle Upper (9), BEFORE pressing the trigger and when the trigger is fully actuated. The stroke is the difference between the two measurements. - Page 18 E N G L I S H Reassemble as follows: • Any worn or damaged part should be replaced. • Clean and check wear on Jaws. Ensure that the Jaw Pusher 1h, the Spring 1j or Urethane Washer 1h are not distorted. •...
- Page 19 E N G L I S H Assemble in reverse order noting the following points: • Seals should be checked for damage and replaced as necessary. Lubricated pneumatic seals with Molykote 55M grease (07992-00075) and hydraulic seals with Molykote 111 grease (07900-00755). Ensure that the Air Chamber 67 is screwed fully into the Handle Lower 52 so that there are no visible gaps •...
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Page 20: Troubleshooting Guide
E N G L I S H 7. TROUBLESHOOTING GUIDE Symptom Possible Cause Remedy Page Ref. On/Off Valve (7) to ‘ON’ position. Tool fails to operate On/Off Valve 7 in ‘OFF’ position. Insufficient air pressure. Adjust air pressure to within specification. -
Page 21: General Safety Data
E N G L I S H Symptom Possible Cause Remedy Page Ref. Slow cycle Low air pressure. Adjust air pressure to within specification. Build up of debris inside the Nose Service and clean Nose Assembly (1). 13, 16 Equipment (1). Collector Bottle (3) removed or not Check Collector Bottle. -
Page 22: Moly Lithium Grease Ep 3753 Safety Data
You can check the location of your nearest authorized repair agent by contacting your local STANLEY Engineered Fastening office at the address indicated in this manual. Alternatively, a list of authorized repair agents and full details of our after-sales service and contacts are available on the Internet at: www.StanleyEngineeredFastening.com... -
Page 23: Molykote® 111 Grease Safety Data
E N G L I S H INGESTION: No first aid should be needed. EYES: Flush with water. 8. 3. 2 PROTECTING THE ENVIRONMENT: Do not allow large quantities to enter drains or surface waters. Methods for cleaning up: Scrape up and place in suitable container fitted with a lid. The spilled product produces an extremely slippery surface. - Page 24 The names and logos of other companies mentioned herein may be trademarks of their respective owners. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should you need to confirm latest information.