RED compact 45 easy clean Installation Manual

Pellet boiler

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

INSTALLATION GUIDE

PELLET BOILER

COMPACT 45 Easy Clean

PART 1/2 - REGULATIONS AND ASSEMBLY

Instructions in English

Table of Contents

Need help?

Do you have a question about the compact 45 easy clean and is the answer not in the manual?

Questions and answers

Summary of Contents for RED compact 45 easy clean

Page 1 INSTALLATION GUIDE PELLET BOILER COMPACT 45 Easy Clean PART 1/2 - REGULATIONS AND ASSEMBLY Instructions in English...
Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ..................II INTRODUCTION ..................... 1 1-WARNINGS AND WARRANTY CONDITIONS ............2 2-INSTALLATION INSTRUCTIONS ..............9 3-DRAWINGS AND TECHNICAL CHARACTERISTICS ..........19 4-UNPACKING ....................22 5-POSITIONING ....................24 6-SMOKE EXHAUST CONNECTION AND PRIMARY AIR ADJUSTMENT ......25 7-DISMANTLING ..................26 8-TROLLEY ASSEMBLY ...................28 9-TROLLEY ADJUSTMENTS ................31 10-HYDRAULIC CONNECTION .................34...
Page 3: Introduction
REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and property of RED. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from RED.
Page 4: 1-Warnings And Warranty Conditions
1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. •...
Page 5 1-WARNINGS AND WARRANTY CONDITIONS • All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability. • Any type of tampering or unauthorised replacement with non-original spare parts could be hazardous for the operator’s safety and relieves the company from any civil and criminal liability.
Page 6 1-WARNINGS AND WARRANTY CONDITIONS • Do not wash the product with water. The water could get inside the unit and damage the electrical insulation and cause electric shocks. • A carbon monoxide alarm must be fitted in the room where the appliance is sited Refer too ADJ part 2.34 through too 2.36 page 41 (ONLY FOR UK).
Page 7 1-WARNINGS AND WARRANTY CONDITIONS • IF ANY SMOKE SPILLAGE IS SEEN WITHIN THE ROOM OR THE APPLIANCE SUFFERS FROM AN EXPLOSIVE IGNITION PLEASE TURN OFF THE APPLIANCE, VENTILATE THE ROOM AND CONTACT THE INSTALLER/ SERVICE ENGINEER IMMEDIATELY. INFORMATION • In case of any problems, get in touch with your dealer, or a qualified engineer authorised by MCZ, and if a repair is necessary, insist on the use of original spare parts.
Page 8 1-WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The guarantee does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation or relocation • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer's instructions (always refer to the installation and use manual provided with the appliance) •...
Page 9 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service. Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced.
Page 10 1-WARNINGS AND WARRANTY CONDITIONS RULES FOR INSTALLATION The product is a boiler that uses wood pellets. Below is a list of the European regulations regarding the installation of the product: EN 303-5:2012: Solid fuel boilers, with manual or automatic loading, nominal thermal power of 500 kW - Terminology, requisites, tests and marking.
Page 11: 2-Installation Instructions
2-INSTALLATION INSTRUCTIONS The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the domestic regulations in force. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
Page 12 2-INSTALLATION INSTRUCTIONS PRECAUTIONS REGARDING INSTALLATION IMPORTANT! Product installation and assembly must be carried out by qualified personnel. The product must be installed in a suitable place that allows easy access for it to be opened regularly and for routine maintenance to be performed.
Page 13 2-INSTALLATION INSTRUCTIONS POSITIONING AND RESTRICTIONS In the case of simultaneous installation with other heating appliances, provide appropriate air inlets for each one (according to the instructions of each product). Installation of the product is not permitted: • in rooms where there are liquid fuel appliances with continuous or intermittent operation that draw the combustion air from the room they are installed in;...
Page 14 2-INSTALLATION INSTRUCTIONS FOREWORD This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct smoke flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
Page 15 2-INSTALLATION INSTRUCTIONS TECHNICAL CHARACTERISTICS Flues serving a pellet/wood fuelled appliance must meet the following requirements: • made of materials that are sufficiently resistant to mechanical stress, heat, the action of the products of combustion and their vapours. • made of materials that are impermeable to fumes, condensation, be thermally insulated and resistant to normal mechanical stress over time •...
Page 16 2-INSTALLATION INSTRUCTIONS ROOF AT 30° A = MIN. 1.30 metres B = DISTANCE > 1.50 metres C = DISTANCE < 1.50 metres D = 0.50 metres ABOVE HIGHEST POINT E = 0.80 metres F = REFLUX ZONE 30° FIGURE 4 ROOF AT 45°...
Page 17 2-INSTALLATION INSTRUCTIONS DIMENSIONING The drop in pressure (draft) of a flue depends on its height. Check the drop in pressure with the values indicated in the technical characteristics. The minimum height of the chimney is 3.5 meters. The interior cross-section of the flue can be circular (best variation), square or rectangular (the ratio between the interior sides must be ≤1.5) with the sides joined with a minimum radius of 20 mm.
Page 18 2-INSTALLATION INSTRUCTIONS MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the efficient functioning of the heater and, if large build-ups accumulate, can catch fire. The flue and chimney must be cleaned and checked by a skilled chimney sweep at least once a year.
Page 19 2-INSTALLATION INSTRUCTIONS CONNECTION TO FLUE The connection between the flue and the appliance must be via a smoke duct that conforms with EN 1856-2. The connecting section must extend no more than 4 m horizontally, with a maximum incline of 3% and containing a maximum of 3 90% bends (accessible for inspection - do not count the T joint at the appliance outlet).
Page 20 2-INSTALLATION INSTRUCTIONS EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø 150 mm flue with hole for the passage of the pipe increased by: minimum 100 mm around the tube if next to non flammable parts such as cement, brick, etc.; or minimum 300 mm around the tube (or as prescribed by data tags) if next to flammable parts such as wood etc.
Page 21: 3-Drawings And Technical Characteristics
3-DRAWINGS AND TECHNICAL CHARACTERISTICS DRAWINGS AND CHARACTERISTICS COMPACT 45 EASY CLEAN DIMENSIONS (size in mm) G 1” Ø100 G 1” 1052 Technical Dept. - All rights reserved - Reproduction is prohibited...
Page 22 3-DRAWINGS AND TECHNICAL CHARACTERISTICS TECHNICAL CHARACTERISTICS COMPACT 45 EASY CLEAN Product class (EN 303-5/2012) Rated thermal capacity of the firebox 43.5 kW (37410 kcal/h) Nominal output power: 40.3 kW (34658 kcal/h) Minimum output power 11.7 kW (10062 kcal/h) Efficiency at Max 92.6%...
Page 23 3-DRAWINGS AND TECHNICAL CHARACTERISTICS RESIDUAL HEAD CHART P,C=PRESSURE (mbar) Q=FLOW RATE (l/h) F=BOILER + KIT RESIDUAL HEAD (mbar) D=KIT PRESSURE DROPS (mbar) E=PUMP HEAD (mbar) Caution! With ΔT at 20°C the take-off point of the Compact 45 boiler is 1750 l/h Technical Dept.
Page 24: 4-Unpacking
4-UNPACKING PREPARATION AND UNPACKING The Compact 45 Easy Clean boiler is delivered complete with all its electrical, mechanical and hydraulic components (excluding the circulator kit and thermostatic valve-OPTIONAL) and having been tested in the factory: The box positioned above the boiler packaging contains the trolley (to facilitate moving and emptying out the ashes).
Page 25 4-UNPACKING The packaging materials are neither toxic nor harmful, and therefore no particular disposal measures are required. After removing all the packaging, check that the boiler is complete and not damaged. If in doubt, contact the retailer. As shown in figure 3, the product has a hook to lift up the boiler. To use the hook, remove the front panel "B"...
Page 26: 5-Positioning
5-POSITIONING REQUIREMENTS FOR INSTALLATION OF THE PLANT - POSITIONING The most important thing to do before installation of the boiler is to set aside a suitable area that meets the minimum requirements for installation. • the minimum clearance in front of the product for the purpose of cleaning, maintenance, etc. must be 1000 mm; the minimum permissible distance between the back of the product and a wall must be 400 mm;...
Page 27: 6-Smoke Exhaust Connection And Primary Air Adjustment
6-SMOKE EXHAUST CONNECTION AND PRIMARY AIR ADJUSTMENT SMOKE OUTLET AESTHETIC DOOR CHIUDE/CLOSE COMBUSTION AIR INLET AIR ADJUSTMENT APRE/OPEN SCREWS TANK COVER SIDE PANEL To access the air adjustment, proceed as follows: • lift the tank cover “A” • remove the front panel “B” (see instructions on next page) •...
Page 28: 7-Dismantling
7-DISMANTLING Live electrical parts: only power the product after completing assembly. FRONT PANEL B TANK COVER COVER B SCREW IN LOCKED POSITION FRONT COVER COVER B SCREW IN CLEAR POSITION/LIFT THE COVER SCREWS PULL COVER B FORWARD To remove the cover "B": •...
Page 29 7-DISMANTLING SIDE PANEL C Proceed as follows to remove the side panels "C": • Lift the tank cover "A" • remove the front cover "B" (as instructed on previous page) • open the firebox door ”C” • Remove the two upper screws ''x'' and the three side screws ''y'' Technical Dept.
Page 30: 8-Trolley Assembly
8-TROLLEY ASSEMBLY The following pieces are contained inside the packaging box: 2 GASKETS TROLLEY 2 COTTER PINS 2 AUGERS...
Page 32 8-TROLLEY ASSEMBLY • Put the two "P" cotter pins into the holes on the carrier and auger to lock them into place. • It is now possible to put the trolley in and lock it into place by the two side levers.
Page 33: 9-Trolley Adjustments
9-TROLLEY ADJUSTMENTS The trolley box leaves the company with the spacers already set up for installation in the boiler. Nonetheless, they may still require adjusting. It is necessary to adjust the T2 spacers so that the trolley is touching the boiler and the side levers hook onto the bracket located inside the boiler;...
Page 34 9-TROLLEY ADJUSTMENTS ADJUSTMENT FOR TROLLEY INSERTION (T2 SPACERS) From inside the trolley, adjust T2 screw to move the boiler foot out or in...
Page 35 9-TROLLEY ADJUSTMENTS SWITCH CONTROL TO TURN THE CLEANING SYSTEM OFF (T1 SPACERS) With the trolley inserted, MCZ recommends turning the top screw (inside the trolley - see image below) until you hear a "click", meaning the switch that turns the cleaning system off is in position (sensor located inside the boiler - see image above). Technical Dept.
Page 36: 10-Hydraulic Connection
10-HYDRAULIC CONNECTION PLUMBING CONNECTION IMPORTANT: The connections depend on the type of System Configuration. IMPORTANT! If installing the boiler involves another pre-existing system complete with heating equipment (gas boiler, methane boiler, fuel oil boiler, etc.), it is strongly recommended that you contact a qualified operator who subsequently will be responsible for the compliance of the system with the applicable laws in force.
Page 37 Standard UNI 8065 (water treatment of thermal plants for civil use). As standard, RED supplied the product FERNOX PROTECTOR F1 with the product. This provides long term protection against corrosion and calcium build-up for the heating appliance. It prevents the corrosion of the metal parts of the appliance, i.e.
Page 38 10-HYDRAULIC CONNECTION • after starting up the boiler for the first time and bringing the system up to temperature, stop the pumps and repeat the air purging procedure; • let the system cool down and, if necessary, bring the water pressure back to 1 bar (this only applies to closed vessel systems - refer to any existing local regulations or standards allowing for its installation);...
Page 39: 11-Electrical Connections
11-ELECTRICAL CONNECTIONS GENERAL PRECAUTIONS The electrical safety of the system is guaranteed only when this is connected correctly to an efficient earthing system installed in accordance with the safety standards in force: the pipes of the gas, water and heating systems do not constitute a suitable earth system. It is necessary to ensure this essential safety requirement;...
Page 40 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: +39 0434/599599 r.a. Fax: +39 0434/599598 Internet: www.mcz.it e-mail: info.red@mcz.it REV. 2 02/02/2016 8901601500...

RED compact 45 easy clean Installation Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for RED compact 45 easy clean

Summary of Contents for RED compact 45 easy clean

Table of Contents