Toshiba MMK-AP0057HP-E Service Manual
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Toshiba MMK-AP0057HP-E Service Manual

Mult type air-conditioner, high wall types
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FILE NO. SVM-17045
SERVICE MANUAL
MULT TYPE
<High Wall Types>
MMK-AP0057HP-E, -TR
MMK-AP0077HP-E, -TR
MMK-AP0097HP-E, -TR
MMK-AP0127HP-E, -TR
R410A
June, 2017

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  • Page 1 FILE NO. SVM-17045 SERVICE MANUAL MULT TYPE <High Wall Types> MMK-AP0057HP-E, -TR MMK-AP0077HP-E, -TR MMK-AP0097HP-E, -TR MMK-AP0127HP-E, -TR R410A June, 2017...

  • Page 2: Table Of Contents

    FILE NO. SVM-17045 CONTENTS PRECAUTION FOR SAFETY ................6 NEW REFRIGERANT (R410A) ............... 12 1. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ........14 2. WIRING DIAGRAM ................... 15 3. PARTS RATING..................16 4. REFRIGERANTING CYCLE DIAGRAM ........... 17 5. CONTROL OUTLINE ................18 6.
  • Page 3 Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such matters by an individual or individuals who have been trained and is thus Qualified installer thoroughly acquainted with the knowledge related to this work.
  • Page 4 FILE NO. SVM-17045 Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
  • Page 5 FILE NO. SVM-17045 Warning Indications on the Air Conditioner Unit [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original. Warning indication Description WARNING WARNING...

  • Page 6: Precaution For Safety

    FILE NO. SVM-17045 Precautions for Safety The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual. DANGER Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position.
  • Page 7 FILE NO. SVM-17045 WARNING Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions. Only qualified service person (∗1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks and/or other problems.
  • Page 8 FILE NO. SVM-17045 When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the specifications given in the Service Manual (or use the parts contained on the parts list in the Service Manual). Use of any parts which do not satisfy the required specifications may give rise to electric shocks, Use specified smoking and/ or a fire.
  • Page 9 FILE NO. SVM-17045 When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage Ventilation of oxygen occurs.
  • Page 10 FILE NO. SVM-17045 Only a qualified installer (∗1) or qualified service person (*1) is allowed to install the air conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks, injury, water leakage, noise and/or vibration may result. Before starting to install the air conditioner, read carefully through the Installation Manual, and follow its instructions to install the air conditioner.
  • Page 11 ∗ MMK-AP0127HP-TR ∗ Under 70 dBA DECLARATION OF CONFORMITY Manufacturer: Toshiba Carrier (Thailand) Co., Ltd. 144/9 Moo5, Bangkadi Industrial Park, Tivanon Road, Tambol Bangkadi, Amphur Muang, Pathumthani 12000 Thailand Authorized Representative/ TOSHIBA CARRIER EUROPE S.A.S. TCF holder: Route de Thil 01120 Montluel FRANCE...

  • Page 12: New Refrigerant (R410A)

    FILE NO. SVM-17045 FILE NO. SVM-17045 • New Refrigerant (R410A) This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer. 1. Safety Caution Concerned to New Refrigerant The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed.
  • Page 13 FILE NO. SVM-17045 4. Tools (1) Required Tools for R410A Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types. 1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22)) 2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22) 3) Tools commonly used for R410A and for conventional refrigerant (R22)

  • Page 14: Construction Views (External Views)

    FILE NO. SVM-17045 1. CONSTRUCTION VIEWS (EXTERNAL VIEWS) Air Inlet Air Filter Front Panel Grille Inlet Back Body Hert Exchanger Air Outlet Knock Out System Knock Out System 66.5 55 66.5 Installation plate hanger Wireless remote controller 17.5 Remote controller holder Drain hose (0.4m) Installation plate hanger Installation plate hanger...

  • Page 15: Wiring Diagram

    FILE NO. SVM-17045 2. WIRING DIAGRAM - 15 -...

  • Page 16: Parts Rating

    FILE NO. SVM-17045 3. PARTS RATING 3-1. Parts Rating Parts Name Type Specications Fan motor (for indoor) ICF-340-30-6 Output (Rated) 30W, DC340V 4 phase, DC12V Louver motor 24BYJ48A-080 Thermo. Sensor (TA sensor) 418mm 10kΩ at 25°C Heat exchanger sensor (TC1 sensor) Ø4, 600mm 10kΩ...

  • Page 17: Refrigeranting Cycle Diagram

    FILE NO. SVM-17045 4. REFRIGERANTING CYCLE DIAGRAM Liquid side Gas side Strainer Capillary tube Air heat exchanger at indoor side Pulse Motor Valve (PMV) Strainer Sensor (TCJ) Sensor (TC2) Sensor (TC1) Sensor Fan motor (TA) Functional part name Functional outline Pulse Motor Valve (Connector CN82 (6P): Blue) 1) Controls super heat in cooling operation...

  • Page 18: Control Outline

    FILE NO. SVM-17045 5. CONTROL OUTLINE 5-1. Indoor Unit Control Specifications Item Outline of specifications Remarks Power supply (1) Distinction of outdoor unit • Judgment of outdoor unit is reset. When the power supply is reset, the outdoor units are •...
  • Page 19 FILE NO. SVM-17045 Item Outline of specifications Remarks Prevention of (1) In heating operation, the upper limit of the fan tap is set by cold air one with higher temperature of TC2 sensor and TCJ sensor. discharge • When B zone has continued for 6 minutes, the operation •...
  • Page 20 FILE NO. SVM-17045 Item Outline of specifications Remarks Cooling oil While the outdoor unit is recovering cooling oil (refrigerant), the • Recovery operation (refrigerant) indoor units perform the following control tasks: normally takes place recovery control [common for operational (cooling thermo ON/thermo OFF/FAN), roughly every 2 hours.
  • Page 21 FILE NO. SVM-17045 Item Outline of specifications Remarks Filter sign display (1) The operation time of the indoor fan is integrated and (None in wireless type) stored in memory, and the filter exchange signal is sent to the remote controller to display on the remote ∗...
  • Page 22 FILE NO. SVM-17045 Item Outline of specifications Remarks Hi POWER When you press the Hi POWER button during cooling, operation heating or A operation, the air conditioner will start the (Wireless remote following operation. control specific • Cooling operation operations) Performs the cooling operation at 1°C lower than the setting temperature.
  • Page 23 FILE NO. SVM-17045 Item Outline of specifications Remarks MEMORY operation Start the air conditioner in the operation mode which you want the remote control to memorize. (1) Press this button briefly to standby memorizing the setting. All the icons currently displayed except for the clock display and mark flashes.

  • Page 24: Configuration Of Control Circuit

    FILE NO. SVM-17045 FILE NO. SVM-17045 6. CONFIGURATION OF CONTROL CIRCUIT 6-1. Indoor Controller Block Diagram 6-1-1. Case of Main (Sub) Remote Controller Connected - 24 - - 24 -...
  • Page 25 FILE NO. SVM-17045 6-1-2. Case of Wireless Remote Controller Kit Connected - 25 -...
  • Page 26 FILE NO. SVM-17045 6-2. Indoor P.C. Board MCC-1696 Operation Power LED CN82, DC12V Option output D501 Louver CN309, AC200-240V CN33, DC12V Inter-unit wire DC fan input / output FS Unit CN67, AC200-240V CN210, DC310V CN81, DC12V Option output CN60, DC12V Fan drive CN32, DC12V CN61, DC12V...
  • Page 27 FILE NO. SVM-17045 Wall-Type P.C. Board Optional Switch/Connector Specifications Connector Function Specifications Remarks OFF: No terminator resistor, Setup at shipment OFF: No terminator resistor. Terminator resistor Bit 1 ON: Terminator resistor provided Only 1 unit is ON during central control by custom only. provided/Not provided SW01 OFF: Remote controller A...
  • Page 28 FILE NO. SVM-17045 6-3. Functions at test run Cooling/Heating test run check The test run for cooling/heating can be performed from either indoor remote controller or outdoor interface P.C. board. 1. Start/Finish operation of test run Test run from indoor remote controller Wired remote controller: Refer to the below item of “Test run”...
  • Page 29 FILE NO. SVM-17045 In case of wireless remote controller REQUIREMENT 1. For the operation procedure, be sure to follow the matter. 2. Finish the forced cooling operation in a short time because it applies excessive strength to the air condi- tioner.
  • Page 30 FILE NO. SVM-17045 Check function for operation of indoor unit (Functions at indoor unit side) This function is provided to check the operation of the indoor unit singly without communication with the remote controller or the outdoor unit. This function can be used regardless of operation or stop of the system. However, if using this function for a long time, a trouble of the equipment may be caused.

  • Page 31: Applied Control

    FILE NO. SVM-17045 7. APPLIED CONTROL 7-1. Setup of Selecting Function in Indoor Unit (Be Sure to Execute Setup by a Wired Remote Controller) <Procedure> Execute the setup operation while the unit stops. TEMP. ON / OFF TIMER SET MODE TIME SAVE VENT...
  • Page 32 FILE NO. SVM-17045 Table: Function selecting item numbers (DN) (Items necessary to perform the applied control at the local site are described.) CODE No. Item Description At shipment [DN] Filter display delay timer 0000 : None 0002 : 2500H 0001 : 150H 0002 : 2500H 0003 : 5000H 0004 : 10000H...
  • Page 33 FILE NO. SVM-17045 CODE No. Item Description At shipment [DN] Timer setup 0000 : Available (Operable) 0000 : Available (Wired remote controller) 0001 : Unavailable (Operation prohibited) TYPE CODE No. [10] Setup data Type Abbreviated Model name ∗ ∗1 008 MMK-AP XXX HP High Wall ∗1 : Initial setting value of EEPROM installed on the service P .C.
  • Page 34 FILE NO. SVM-17045 7-2. Applied Control in Indoor Unit Remote location ON/OFF control box (TCB-IFCB-4E2) [Wiring and setup] • Use the exclusive connector for connection with the indoor control P.C. board. • In a group control, the system can operate when connecting with any indoor unit (Control P.C. board) in the group.
  • Page 35 FILE NO. SVM-17045 Ventilating fan control from wired remote controller [Function] • The start/stop operation can be operated from the wired remote controller when air to air heat exchanger or ventilating fan is installed in the system. • The fan can be operated even if the indoor unit is not operating. •...
  • Page 36 FILE NO. SVM-17045 Leaving-ON prevention control (with Wired remote controller) [Function] • This function controls the indoor units individually. It is connected with cable to the control P.C. board of the indoor unit. • In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the CODE No. is set to the connected indoor unit.
  • Page 37 FILE NO. SVM-17045 Address setup (Manual setting from Wired remote controller) In case that addresses of the indoor units will be determined prior to piping work after wiring work (Example of 2-lines cabling) (Real line: Cabling, Broken line: Refrigerant pipe) •...
  • Page 38 FILE NO. SVM-17045 Confirmation of indoor unit No. position 1. To know the indoor unit addresses though position of the indoor unit is recognized • In case of individual operation (Wired remote controller : indoor unit = 1 : 1) (Follow to the procedure during operation) <Procedure>...
  • Page 39 FILE NO. SVM-17045 Function selection setup <Procedure> Perform setting while the air conditioner stops. Push TEST buttons simultaneously for 4 seconds or more. The first displayed unit No. is the header indoor unit address in the group control. In this time, fan and louver of the selected indoor unit operate. UNIT LOUVER Every pushing button (button at left side), the indoor unit No.
  • Page 40 FILE NO. SVM-17045 How to check all the unit No. from an arbitrary wired remote controller <Procedure> Carry out this procedure during stop of system. The indoor unit No. and the position in the identical refrigerant piping can be checked. An outdoor unit is selected, the identical refrigerant piping and the indoor unit No.
  • Page 41 FILE NO. SVM-17045 How to change all indoor addresses from an arbitrary wired remote controller (It is possible when setting has finished by automatic addresses.) Contents: The indoor unit addresses in each identical refrigerant piping line can be changed from an arbitrary wired remote controller.
  • Page 42 FILE NO. SVM-17045 Function to clear error 1. Clearing method from remote controller How to clear error of outdoor unit In the unit of refrigerant line connected by indoor unit of the remote controller to be operated, the error of the outdoor unit currently detected is cleared. (Error of the indoor unit is not cleared.) The service monitor function of the remote controller is utilized.
  • Page 43 FILE NO. SVM-17045 Monitoring function of wired remote controller switch When using the wired remote controller (Model Name: RBC-AMT32E), the following monitoring function can be utilized. Calling of display <Contents> The temperature of each sensor of the wired remote controller, indoor unit and outdoor unit and the operat- ing status can be checked by calling the service monitor mode from the wired remote controller.

  • Page 44: Troubleshooting

    FILE NO. SVM-17045 8. TROUBLESHOOTING 8-1. Troubleshooting Summary 1. Before troubleshooting 1) Applied models S-MMS Multi type models Indoor unit : MMX-APXXX, Outdoor unit : MMY-MAPXXXXT8X, MMY-MAPXXXHT7X Super Heat Recovery Multi type models Indoor unit : MMX-APXXX, Outdoor unit : MMY-MAPXXXFT8X Mini-S-MMS Multi type models Indoor unit : MMX-APXXX,...
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  • Page 51 FILE NO. SVM-17045 8-3. Troubleshooting by Check Display on Wired Remote Controller In case of wired remote controller (RBC-AMT32E) 1. Confirmation and check When an error occurred on the air conditioner, the check code and the indoor unit No. are displayed on the display section of the remote controller.
  • Page 52 FILE NO. SVM-17045 In case of central remote controller (TCB-SC642TLE2) ZONE ZONE GROUP CODE 1234 TEST UNIT No. SET DATA SETTING R.C. GROUP SELECT ZONE 1. Confirmation and check When a trouble occurred on the air conditioner, the check code and the indoor unit No. are displayed on the display section of the remote controller.
  • Page 53 FILE NO. SVM-17045 Indoor unit display part (Receiving unit) (Wireless type) When specifying the check code, check 7-segment display on the center unit. For the check code which is not displayed on the outdoor 7-segment, confirm it in Section “8-2 How to Check / Check code display list (Indoor unit)”. : Goes off, : Goes on, : Flash (0.5 second)
  • Page 54 FILE NO. SVM-17045 Lamp indication Check code Cause of trouble occurrence Operation Timer Ready Heat exchanger sensor (TCJ) error ⎫ ⎪ Heat exchanger sensor (TC2) error ⎪ ⎪ Heat exchanger sensor (TC1) error Temp. sensor error in indoor unit ⎬ ⎪...
  • Page 55 FILE NO. SVM-17045 Others (Except check code) Lamp indication Check code Cause of trouble occurrence Operation Timer Ready — During test run Simultaneous flash Operation Timer Ready COOL/HEAT disagreement — (Automatic cooling/heating setup to automatic cooling/heating unavailable model, heating setup to cooling only model) Alternate flash - 55 -...
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  • Page 67 FILE NO. SVM-17045 8-5. Sensor Characteristics Indoor Unit Temperature sensor characteristics Indoor TA sensor Temperature Resistance value [k ] [C˚] 33.9 26.1 20.3 15.9 12.6 Resistance 10.0 [k ] Temperature [˚C] Indoor TC1 sensor Temperature Resistance [C˚] value [k ] 99.9 74.1 55.6...

  • Page 68: Installation Manual

    FILE NO. SVM-17045 9. INSTALLATION MANUAL Installation Manual Please read this Installation Manual carefully before installing the Air Conditioner. This Manual describes the installation method of the indoor unit. For installation of the outdoor unit, follow the Installation Manual attached to the outdoor unit. ADOPTION OF NEW REFRIGERANT This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer.
  • Page 69 The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation...
  • Page 70 FILE NO. SVM-17045 Installation Manual Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
  • Page 71 FILE NO. SVM-17045 Installation Manual Warning indications on the air conditioner unit Warning indication Description WARNING WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies Disconnect all remote electric power supplies before servicing. before servicing. WARNING WARNING Moving parts.

  • Page 72: Precautions For Safety

    FILE NO. SVM-17045 Installation Manual PRECAUTIONS FOR SAFETY • Ensure that all Local, National and International regulations are satis ed. • Read this “PRECAUTIONS FOR SAFETY” carefully before Installation. • The precautions described below include the important items regarding safety. Observe them without fail.
  • Page 73 FILE NO. SVM-17045 Installation Manual • Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor unit and result in injury. • When work is performed at heights, use a ladder which complies with the ISO 14122 standard, and follow the procedure in the ladder’s instructions.
  • Page 74 FILE NO. SVM-17045 Installation Manual topple over or give rise to noise, vibration, water leakage or other trouble. • Carry out the specied installation work to guard against the possibility of high winds and earthquake. If the air conditioner is not installed appropriately, a unit may topple over or fall down, causing an accident.
  • Page 75 FILE NO. SVM-17045 Installation Manual • Install a circuit breaker that meets the speci cations in the installation manual and the stipulations in the local regulations and laws. • Install the circuit breaker where it can be easily accessed by the agent. •...
  • Page 76 FILE NO. SVM-17045 Installation Manual Relocation • Only a quali ed installer(*1) or quali ed service person(*1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unquali ed individual since a re, electric shocks, injury, water leakage, noise and/or vibration may result.

  • Page 77: Accessory Parts

    FILE NO. SVM-17045 Installation Manual ACCESSORY PARTS Part name Q’ty Shape Usage (Hand over to customers) (For other languages that do not appear in Installation Manual This manual this installation Manual, please refer to the enclosed CD-R.) (Hand over to customers) (For other languages that do not appear in Owner’s Manual this installation Manual, please refer to the...

  • Page 78: Selection Of Installation Place

    FILE NO. SVM-17045 Installation Manual SELECTION OF INSTALLATION PLACE WARNING • Install the air conditioner at enough strong place to withstand the weight of the unit. If the strength is not enough, the unit may fall down resulting in injury. CAUTION •...
  • Page 79 FILE NO. SVM-17045 Installation Manual Installation diagram of Indoor and outdoor units For the rear left and left piping Before installing the wireless remote controller Hook Wall 1. Remove the battery Installation cover. plate 2. Insert 2 new batteries (R03 [AAA] type) following the (+) and (−) Insert the cushion between the positions.

  • Page 80: Installation Of Indoor Unit

    FILE NO. SVM-17045 Installation Manual Wireless remote controller Indoor unit range INSTALLATION OF INDOOR UNIT WARNING Install the air conditioner certainly to sufficiently withstand the weight. REQUIREMENT be sure to use buffering cloth, etc. to not damage the unit. parts, etc. specified.

  • Page 81: Cutting A Hole And Mounting Installation Plate

    FILE NO. SVM-17045 Installation Manual CUTTING A HOLE AND MOUNTING INSTALLATION PLATE Cutting a hole When the installation plate is directly mounted on the wall In case of installing the refrigerant pipes from the rear: 1. Securely fit the installation plate onto the 1.

  • Page 82: Piping And Drain Hose Installation

    FILE NO. SVM-17045 Installation Manual PIPING AND DRAIN HOSE INSTALLATION Piping and drain hose forming * Apply heat-insulation for both refrigerant pipe and drain hose surely so that no dew generates inside of the equipment. (Use polyethylene foam for insulating material.) Rear right Rear left Bottom left...
  • Page 83 FILE NO. SVM-17045 Installation Manual How to remove the drains cap Clip the drain cap by needle-nose pliers and pull out. How to fix the drains cap 1) Insert hexagonal wrench (dia. 4mm) in a centre head. 2) Firmly insert drains cap. Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap.
  • Page 84 FILE NO. SVM-17045 Installation Manual q In case of bottom right or bottom left piping • After scribing slits of the front panel with a knife or a marking-off pin, cut them with a pair of nippers or an equivalent tool. Slit q Left-hand connection with piping Bend the connecting pipe so that it is laid within 43mm above the wall surface.

  • Page 85: Indoor Unit Fixing

    FILE NO. SVM-17045 Installation Manual INDOOR UNIT FIXING DRAINAGE 1. Pass the pipe through the hole in the wall, 1. Run the drain hose sloped downwards. and hook the indoor unit on the installation NOTE plate at the upper hooks. •...

  • Page 86: Refrigerant Piping

    FILE NO. SVM-17045 Installation Manual REFRIGERANT PIPING Refrigerant Piping Permissible Piping Length and Height Difference 1. Use copper pipe with 0.8mm or more thickness. (In case pipe size is dia. 15.9, They vary according to the outdoor unit. with 1.0mm or more.) For details, refer to the Installation Manual attached 2.
  • Page 87 FILE NO. SVM-17045 Installation Manual Tightening connection Heat insulation Heat insulation for the pipes should be done CAUTION separately for the liquid side and gas side. Because both of the liquid and gas side pipes become a low temperature during cooling operation, sufficient heat insulation should be done to prevent condensation.

  • Page 88: Electric Work

    FILE NO. SVM-17045 Installation Manual ELECTRIC WORK WARNING line in the same line. 1. Using the specified wires, ensure to vacuuming of the refrigerant pipes completes. connect the wires, and fix wires securely so that the external tension to the wires do not affect the connecting part of the terminals.
  • Page 89 FILE NO. SVM-17045 Installation Manual Power supply wire and communication wires specifications Power supply wire and communication wires are procured locally. For the power supply specifications, follow the table below. Power supply wiring and communication wiring are to be procured locally. For specifications of the power capacity of the outdoor unit and the power supply wires, refer to the Installation Manual supplied with the outdoor unit.
  • Page 90 FILE NO. SVM-17045 Installation Manual Indoor unit Indoor unit Indoor unit Indoor unit Wired remote controller wiring (Max. 8 units) Wired remote Remote controller inter-unit wiring controller Control wiring between indoor and outdoor units NOTE An outdoor unit that is interconnected to the indoor units automatically becomes the header unit. Wiring example Outdoor Power supply Outdoor Power supply...
  • Page 91 FILE NO. SVM-17045 Installation Manual Wired remote controller wiring As the wired remote controller wire has non-polarity, there is no problem if connections to indoor unit terminal blocks A and B are reversed. Wiring diagram Terminal block for remote controller Terminal block wiring of indoor unit Wired remote...
  • Page 92 FILE NO. SVM-17045 Installation Manual Wiring Connection Power supply terminal block How to connect the power supply wiring Terminal block for communication/remote and control wiring controller wiring The power supply wire and the control wire can be Screw connected without removing the front panel. REQUIREMENT Terminal cover Earth screw...
  • Page 93 FILE NO. SVM-17045 Installation Manual Wiring connection for flow selector unit How to connect the wiring of flow selector unit Connect the power supply wire and the communication wire supplied with the flow selector unit to the indoor unit. 1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.

  • Page 94: Applicable Controls

    FILE NO. SVM-17045 Installation Manual APPLICABLE CONTROLS A wired remote controller is necessary for this function. This function cannot be operate with a wireless remote controller. Changing of settings of for REQUIREMENT applicable controls time, it takes approx. 5 minutes until the remote Basic procedure for changing settings controller becomes available after power-on.
  • Page 95 FILE NO. SVM-17045 Installation Manual Change of lighting time of filter Procedure sign Each time you push button, indoor unit numbers in the control group change cyclically. According to the installation condition, the lighting Select the indoor unit you want to change settings time of the filter sign (Notification of filter cleaning) for.
  • Page 96 FILE NO. SVM-17045 Installation Manual Adjustment of air direction 1. Using the remote controller switch, change the up/down air direction by moving the horizontal louver. 2. Adjust the right/left air direction by bending the vertical grille inside of the air outlet port with hands.

  • Page 97: Test Run

    FILE NO. SVM-17045 Installation Manual TEST RUN A wired remote controller is necessary for this function. This function cannot be operate with a wireless remote controller. Before test run In case of wired remote controller 2, 4 or more exists between the terminal If resistance of less than 1M not run the unit.
  • Page 98 FILE NO. SVM-17045 Installation Manual In case of wireless remote controller (Forced test operation is performed in a different way.) REQUIREMENT • For the operation procedure, be sure to follow the Owner’s Manual. • Finish the forced cooling operation in a short time because it applies excessive strength to the air conditioner.

  • Page 99: Troubleshooting

    FILE NO. SVM-17045 Installation Manual TROUBLESHOOTING A wired remote controller is necessary for this function. This function cannot be operate with a wireless remote controller. Confirmation and check Procedure Every pushing of “TEMP.” button used to When a trouble occurred in the air conditioner, the set temperature, the trouble history stored in check code and the indoor UNIT No.
  • Page 100 FILE NO. SVM-17045 Installation Manual Check method On the remote controller (Wired remote controller, Central control remote controller) and the interface P.C. board of the outdoor unit (I/F), a check display LCD (Remote controller) or 7-segment display (on the outdoor interface P.C. board) to display the operation is provided. Therefore the operation status can be known.
  • Page 101 FILE NO. SVM-17045 Installation Manual Sending error in communication — between outdoor units — Duplicated follower outdoor addresses No. of outdoor units which Decrease of No. of connected outdoor received signal normally units E28 Detected outdoor unit number Follower outdoor unit error 01: IPDU1 error 02: IPDU2 error 03: IPDU1, 2 error...
  • Page 102 Differs according to error contents of unit with occurrence of alarm Group control branching unit error TCC-LINK — — (L20 is displayed.) Duplicated central control addresses TCC-LINK: TOSHIBA Carrier Communication Link. - 102 - 1111058602_EN.indd 35 11/24/16 11:41 AM 11110586...
  • Page 103 FILE NO. SVM-17045 Installation Manual WARNINGS ON REFRIGERANT LEAKAGE Check of Concentration Limit NOTE 2 The standards for minimum room volume are as The room in which the air conditioner is to be follows. installed requires a design that in the event of (1) No partition (shaded portion) refrigerant gas leaking out, its concentration will not exceed a set limit.
  • Page 104 FILE NO. SVM-17045 Installation Manual CONFIRMATION OF INDOOR UNIT SETUP Prior to delivery to the customer, check the address and setup of the indoor unit, which has been installed in this time and fill the check sheet (Table below). Data of four units can be entered in this check sheet. Copy this sheet according to the No.
  • Page 105 FILE NO. SVM-17045 10. HOW TO REPLACE THE MAIN PARTS WARNING • Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with the repairs. Electric shocks may occur if the power plug is not disconnected. •...
  • Page 106 FILE NO. SVM-17045 Part name Procedures Remarks Front panel 1) Stop operation of the air conditioner and turn off its main power supply. Front panel 2) Open two screw caps and securely remove Air inlet grille screws (2 pcs.) at the front panel. Hooks of front panel Screw...
  • Page 107 FILE NO. SVM-17045 Part name Procedures Remarks 5) Pull out TC1, TC2, TCJ sensors from sensor holder of hear exchanger. (Pay attention to mounting positions of each sensor when reassembling of electric parts. Be sure to apply marking, etc to TC2 and TCJ sensors before removing because their shapes are reassembled.) TC1 sensor...
  • Page 108 FILE NO. SVM-17045 Part name Procedures Remarks Fan motor 1) Follow the procedure item 3 and 4 . Cross flow fan 2) Loosen the set screw of the cross flow fan. Cross flow fan Body back 3.5 mm Vertical louver Set screw Fan motor Hexagon screw driver...
  • Page 109 FILE NO. SVM-17045 Part name Procedures Remarks Drain pan 1) Follow the procedure item 3 . assembly 2) Remove screw holding the electric part cover. Connectors P.C.board Screw Electric part cover Louver motor connector 3) Disconnect the louver motor connector (5P) from P.C.
  • Page 110 FILE NO. SVM-17045 Part name Procedures Remarks 1) Follow the procedure item 3 and 7 . Vertical louver Vertical louver 2) Remove 2 fixing screws from the base vertical assembly louver then remove the vertical louver assembly from the body back. Screw Screw Cross flow fan...
  • Page 111 FILE NO. SVM-17045 Part name Remarks Procedures Heat exchanger 1) Follow the procedure in item 3 and 4 . (Evaporator) 2) Remove 2 fixing screws at the left side of the heat exchanger. 3) Remove 3 fixing screws at the upper and right side of the heat exchanger.
  • Page 112 FILE NO. SVM-17045 FILE NO. SVM-17045 11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD Model type P.C. board model ∗∗∗ MMK-AP 7HP series MCC-1696 [Requirement when replacing the service indoor P.C. board assembly] In the non-volatile memory (hereinafter said EEPROM, IC10) installed on the indoor P.C. board before replace- ment, the type and capacity code exclusive to the corresponding model have been stored at shipment (AUTO/ MANUAL) mode have been stored at installation.
  • Page 113 FILE NO. SVM-17045 1 Readout of the setup data from EEPROM (Data in EEPROM contents, which have been changed at the local site, are read out together with data in EEPROM set at shipment from the factory.) TEST 1. Push button of the remote controller at the same time for 4 seconds or more.
  • Page 114 FILE NO. SVM-17045 CASE 2 C) In case that power of the indoor units cannot be turned in individually. ( a) Remove all CN41 connectors of the indoor units in the same group except those of the exchanged indoor unit. b) Turn on power of the indoor units and proceed to •...
  • Page 115 FILE NO. SVM-17045 3 Writing of the setup contents to EEPROM (The contents of EEPROM installed on the service P.C. board have been set up at shipment from the factory.) TEST 1. Push button of the remote controller at the same time for 4 seconds or more. (Corresponded with No.
  • Page 116 FILE NO. SVM-17045 CODE No. table (Please record the objective unit data at field) Item Memo At shipment Filter sign lighting time 0001: 150 hour Dirty state of filter 0000: Standard Central control address 0099: Unfixed Heating suction temp. shift 0002: +2°C PRE-DEF indication selection 0000: Standard...
  • Page 117 FILE NO. SVM-17045 12. EXPLODED VIEWS AND PARTS LIST Indoor Unit MMK-AP0057HP-E, MMK-AP0077HP-E, MMK-AP0097HP-E, MMK-AP0127HP-E � � (For TCJ, TC2) (For TC1) Location Part Location Part Description Description 43T00729 FRONT PANEL ASSY 43T44595 REFRIGERATION CYCLE ASSY 43T09520 GRILLE OF AIR INLET ASSY...
  • Page 118 FILE NO. SVM-17045 MMK-AP0057HP-TR, MMK-AP0077HP-TR, MMK-AP0097HP-TR, MMK-AP0127HP-TR � � (For TCJ, TC2) (For TC1) Location Part Location Part Description Description 43T00729 FRONT PANEL ASSY 43T44595 REFRIGERATION CYCLE ASSY 43T09520 GRILLE OF AIR INLET ASSY 43T19321 FIX-P-SENSOR 43T80349 AIR FILTER 43T19333 HOLDER, SENSOR 43T03408 BACK BODY ASSY...
  • Page 119 FILE NO. SVM-17045 Indoor Unit (Part-E) Location Part Location Part Description Description 43T6V933 PC BOARD ASSY 43T50304 SENSOR;HEAT EXCHANGER 43T60448 TERMINAL 43T50317 SENSOR;HEAT EXCHANGER 43T60367 TERMINAL-2P 43T6V932 PC BOARD ASSY 43T6V674 TEMPERATURE SENSOR - 119 -...
  • Page 120 FILE NO. SVM-17045 WARNINGS ON REFRIGERANT LEAKAGE Check of Concentration Limit Important The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas NOTE 2 : leaking out, its concentration will not exceed a set limit. The standards for minimum room volume are as follows.
  • Page 121 TOSHIBA CARRIER (THAILAND) CO., LTD. 144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI, AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

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Mmk-ap0057hp-trMmk-ap0077hp-eMmk-ap0097hp-eMmk-ap0127hp-e

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