Blodgett ZEPHAIRE-200-G Installation Operation & Maintenance
Blodgett ZEPHAIRE-200-G Installation Operation & Maintenance

Blodgett ZEPHAIRE-200-G Installation Operation & Maintenance

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ZEPHAIRE-200-G
convEctIon ovEns
InstALLAtIon - oPERAtIon - MAIntEnAncE
(Formerly ZEPHAIRE G PLUS)
BLoDGEtt ovEn coMPAnY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183
PN 90139 Rev W (6/15)
© 2015 - G.S. Blodgett Corporation

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  • Page 1 ZEPHAIRE-200-G convEctIon ovEns InstALLAtIon - oPERAtIon - MAIntEnAncE (Formerly ZEPHAIRE G PLUS) BLoDGEtt ovEn coMPAnY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802) 864-0183 PN 90139 Rev W (6/15) © 2015 - G.S. Blodgett Corporation...
  • Page 2 Your Service Agency’s Address: Model Serial number Oven installed by Installation checked by...
  • Page 3: Table Of Contents

    tABLE oF contEnts IMPoRtAnt WARnInG: Improper installa- InstALLAtIon tion, adjustment, alternation, Oven Description and Specifications ........2 service or maintenance can cause property damage, in- Delivery and Location .
  • Page 4: Installation

    The result is a high qual- ity product, cooked at a lower temperature in a shorter amount of time. Blodgett convection ovens represent the latest advance- ment in energy efficiency, reliability, and ease of opera- tion. Heat normally lost, is recirculated within the cooking...
  • Page 5: Delivery And Location

    DELIvERY AnD InsPEctIon It is essential that an adequate air supply to the oven be maintained to provide a sufficient flow of combustion and All Blodgett ovens are shipped in containers to prevent ventilation air. damage. Upon delivery of your new oven: •...
  • Page 6: Oven Assembly

    Installation oven Assembly nsF BoLts These bolts are required by NSF to block any exposed 1. Locate the 5/16” bolts that were shipped with the hole on the back of an oven. This includes: oven. • any unit, single or stacked, without a back panel. 2.
  • Page 7: Leg Attachment

    Installation oven Assembly LEG AttAcHMEnt cAstER AssEMBLY 1. Push the oven onto a lift with the bottom of the oven NOTE: Install the locking casters on the front of the down. oven. Install the non-locking casters on the back of the oven. 2.
  • Page 8: Double Section Assembly

    Installation oven Assembly DoUBLE sEctIon AssEMBLY 3. Attach the stacking brackets using the remaining 5/16” bolts shipped with the ovens. NOTE: Old style ovens refer to units with painted ex- posed rear angle. New style ovens refer to units 4. Drill a clearance hole for a 5/16” bolt in the angle iron with rear angle iron enclosed in steel.
  • Page 9: Ventilation

    Local installation codes and/or require- ments may vary. If you have any questions regarding the proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a Draft Diverter local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
  • Page 10 Installation ventilation DIREct FLUE ARRAnGEMEnt Installing the draft hood When the installation of a mechanically driven exhaust Ovens ordered for direct venting are supplied with a draft hood is impractical the oven may be vented by a direct hood. Install the draft hood as follows: flue arrangement.
  • Page 11: Posted In A Prominent Lo- Utility Connections - Standards And Codes

    If you have any questions regarding the Qualified installation personnel must be experienced in proper installation and/or operation of your Blodgett oven, such work, familiar with all precautions required, and have please contact your local distributor. If you do not have a...
  • Page 12: Gas Connection

    NOTE: BTU values in the following example are for 1460 2750 natural gas. 1180 2200 You purchase a Zephaire-200-G to add to your existing 1900 cook line. 1680 1. Add the BTU rating of your current appliances. 1520 Pitco Fryer...
  • Page 13 Each oven is supplied with a regulator to maintain the proper gas pressure. The regulator is essential to the Zephaire-200-G ovens are rated at 60,000 BTU/Hr. (17.6 proper operation of the oven and should not be re- kW) (63 MJ) per section. Each oven has been adjusted moved.
  • Page 14 If you have any questions regarding the proper installation and/or opera- tion of your Blodgett oven, please contact your local dis- tributor. If you do not have a local distributor, please call the Blodgett Oven Company at 0011-802-658-6600.
  • Page 15: Electrical Connection

    Do not cut or remove the ground- found at the rear of the oven. ing prong from this plug. The Blodgett Oven Company cannot assume responsibil- ity for loss or damage suffered as a result oF improper installation. ELEctRIcAL sPEcIFIcAtIons...
  • Page 16: Initial Startup

    Installation Initial startup The following is a check-list to be completed by qualified ADjUstMEnts AssocIAtED WItH InItIAL personnel prior to turning on the appliance for the first InstALLAtIon time. Each oven, and its component parts, have been thorough- 1. Open the manual shut-off valve at the rear of the ly tested and inspected prior to shipment.
  • Page 17: For Your Safety

    DO NOT use tools to turn off the gas control. If the erating instructions. They are the key to the successful gas cannot be turned off manually do not try to re- operation of your Blodgett oven. pair it. Call a qualified service technician. sAFEtY tIPs •...
  • Page 18: Do Not Store Or Use Gasoline Or Ssi-D Infinite Control W/Digital Timer

    Operation SSI-D Infinite Control w/Digital Timer contRoL DEscRIPtIon 1. CAVITY LIGHTS ON/OFF - Operates the oven cavity lights. 2. BLOWER HI/LO/OFF SWITCH - Controls the opera- tion of the blower. If the blower switch is in the OFF position the oven will be turned off. 3.
  • Page 19: Ssi-M Infinite Control W/Manual Timer

    Operation SSI-M Infinite Control w/Manual Timer contRoL DEscRIPtIon 1. CAVITY LIGHTS ON/OFF - Operates the oven cavity lights. 2. BLOWER HI/LO/OFF SWITCH - Controls the opera- tion of the blower. If the blower switch is in the OFF position the oven will be turned off. 3.
  • Page 20: Ssd Solid State Digital Control

    Operation ssD solid state Digital control contRoL DEscRIPtIon 1. CAVITY LIGHTS ON/OFF - Operates the oven cavity lights. 2. BLOWER ON/OFF SWITCH - Controls the operation of the blower. If the blower switch is in the OFF posi- COOL DOWN tion the oven will be turned off.
  • Page 21 Operation ssD solid state Digital control to set the hold time: 6. When the cook timer reaches 00:00 the buzzer sounds and the display reads DONE. The buzzer turns off af- 1. Press HOLD key (12) to turn hold mode on. ter a few seconds.
  • Page 22: General Guidelines For Operating Personnel

    Operation General Guidelines for operating Personnel cook tIMEs AnD tEMPERAtUREs oPERAtInG tIPs Preheating the oven Pans and Racks Always preheat the oven before baking or roasting. We Product or pan height determines how many racks are recommend preheating 50°F (28°C) above the cook tem- used.
  • Page 23: The Information Contained In This Suggested Times And Temperatures

    Operation suggested times and temperatures PRoDUct tEMPERAtURE tIME # sHELvEs Meats Hamburger Patties (5 per lb) 400°F (205°C) 8-10 mins. Steamship Round (80 lb. quartered) 275°F (135°C) 2 hrs 45 mins. Standing Rib Choice (20 lbs, trimmed, rare) 235°F (115°C) 2 hrs 45 mins.
  • Page 24: Manual Is Important For The Prop- Er Installation, Use, And Mainte-Maintenance Nance Of This Oven. Adherence Cleaning And Preventative Maintenance

    Heat tint and heavy discoloration If maintenance or repairs are required, contact your local may be removed with any non-toxic commercial oven Blodgett service company, a factory representative or the cleaner. Blodgett Oven company. 1. Apply cleaners when the oven is cold. Always rub with the grain of the metal.
  • Page 25: Troubleshooting Guide

    *Denotes remedy is a difficult operation and should be performed by qualified personnel only. It is recommended, how- ever, that All repairs and/or adjustments be done by your local Blodgett service agency and not by the owner/operator. Blodgett cannot assume responsibility for damage as a result of servicing done by unqualified personnel.

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