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Fuel Fitness FT94-Y61 Service Manual

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Summary of Contents for Fuel Fitness FT94-Y61

  • Page 1 All manuals and user guides at all-guides.com...
  • Page 2 All manuals and user guides at all-guides.com WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. FT94-Y61 Treadmill components........4 ............5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 4. INCLINE motor ............5 Operation ................7...
  • Page 4 All manuals and user guides at all-guides.com 3. controller debugging form......... 19 Diagrams and Schematics ............. 20 APPENDIX A ..............24 1. TREADBELT ADJUSTMENT......... 24 APPENDIX B ..............26 1. TREADMILL LUBRICATION ........ 26 APPENDIX C ..............27 1. RESET SWITCH RESETTING ........ 27 APPENDIX D ..............

  • Page 5: Table Of Figures

    All manuals and user guides at all-guides.com TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............20 Figure 3 Mechanical Layout..........20 Figure 4 Main Controller information & voltages....21 Figure 5 Function JK1 connector on Main Controller... 21 Figure 6 Wiring Diagram .............

  • Page 6: Description

    LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. FT94-Y61 TREADMILL COMPONENTS a) Safety key: Safety key that fits in the Console to activate all functions. b) Console: Interface that controls all functions of the treadmill.

  • Page 7: General Information

    All manuals and user guides at all-guides.com ENERAL NFORMATION 1. CONSOLE a) Contains touch controls and LCD Display. 2. MAIN CONTROLLER a) Contains power supply and control circuits. 3. TREADMILL MOTOR a) Variable speed reversing 0 - 90 volt DC motor. b) There are three wires (red, black and green) in the treadmill motor.

  • Page 8: Figure 1 Operational Flowchart

    All manuals and user guides at all-guides.com Figure 1 Operational Flowchart...

  • Page 9: Operation

    All manuals and user guides at all-guides.com OPERATION INDOW ISPLAY 1. OFF MODE a) When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank. 2. READY MODE a) When the treadmill is power on and SAFETY KEY is set in console. The LCD display will show “P0”...

  • Page 10: B Function

    All manuals and user guides at all-guides.com UNCTION 1. SPEED a) Displays the current speed in Kilometer per hour. b) DISPLAY range is 0.0 to 99.9 MPH. c) WORK range is 1.0 to 10.0 MPH. d) Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1 Mile.

  • Page 11: Distance

    All manuals and user guides at all-guides.com a) There are six mode P0 (manual) and P1 ~ P5 (program) in console. b) The workout can to select any mode by “PROGRAM UP/DOWN” button. 5. DISTANCE a) Displays the current distance in kilometer. b) DISPLAY range is 0.00 to 99.99.

  • Page 12: C Function Button I N Main Mode

    All manuals and user guides at all-guides.com UNCTION UTTON 1. READY MODE a) SAFETY KEY: Set safety key in console and power on the computer. When safety key is pulled away from its position, the computer will be automatically shut down. b) STOP button: Non-function.

  • Page 13: Run Mode

    All manuals and user guides at all-guides.com 2. RUN MODE SAFETY KEY: When safety key is pulled away from its position, the computer will be automatically shut down. STOP button: press “STOP” button to stop treadmill. START button: non-functional. SELECT button: Exchange display speed profile and incline profile.
  • Page 14 All manuals and user guides at all-guides.com d) Km/Mile Mode: Press “FAST/SLOW” button to exchange to the metric measure in display and the value is km. “ENTER” button to memorize above setting and enter next e) Press section of setting mode. f) Set wheel size: Press “FAST”...

  • Page 15: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL a) Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.

  • Page 16: Troubleshooting Matrix

    All manuals and user guides at all-guides.com 2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, 1 Power cord isn’t plugged into outlet. 1 Plug the power cord into outlet. ON/OFF switch isn’t lit. 2 Power cord isn’t plug into unit. 2 Plug the power cord into unit.
  • Page 17 All manuals and user guides at all-guides.com 4 Replace 12PIN computer cable. 5 Fuse on controller is blown. 5 Replace fuse or controller. 6 Varistor on controller is blown. 6 Replace varistor or controller. 7 Reed switch of console is broken. (open) 7 Replace reed switch or console.
  • Page 18 All manuals and user guides at all-guides.com treadmill can’t stop. console. LCD not bright, incomplete 1. LCD light is broken. 1. Replace with new LCD or console. or imperfect. 2. Power to console too low. 2. Check AC power is 103-127V. 3.
  • Page 19 All manuals and user guides at all-guides.com 6. 12 PIN computer cable connected improperly. 5. Replace sensor cable. *Speed sensor cable was 6. Plug the cable again on controller, connector and console. broken,(open) console can’t 7. 12 PIN computer cable is broken. receive the speed.
  • Page 20 All manuals and user guides at all-guides.com immediately. 2 Replace controller and calibrate it. After pressing “START” 1. Controller was broken. Replace with new controller and calibrate button, the treadmill stop immediately. Hand pulse lost its function. 1. Hands not on the hand pulse sensors or only one hand on 1.

  • Page 21: S E R V I C E M A N U A L

    All manuals and user guides at all-guides.com Noise in the rear of the 1. Rear roller bearings are defective. 1. Replace with new rear roller. treadmill. 2. Rear roller misaligned. 2. Adjust rear roller position. 3. CONTROLLER DEBUGGING FORM Indicator LED Function Condition Reason...

  • Page 22: Diagrams And Schematics

    All manuals and user guides at all-guides.com DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical Layout...

  • Page 23: Figure 4 Main Controller Information & Voltages

    All manuals and user guides at all-guides.com Figure 4 Main Controller information & voltages Figure 5 Function JK1 connector on Main Controller...

  • Page 24: Figure 6 Wiring Diagram

    All manuals and user guides at all-guides.com PLUG Black DOWN Brown Orange FAST Yellow CONNECTOR BREAKER Green SLOW (FEMALE) Blue Purple AC SWITCH Gray White Light blue Pink WHITE WIRE BLACK WIRE INCLINE MOTOR AC_IN DOWN CONTROLLER YJ-2152L RED WIRE 12 PIN 1100 mm MOTOR BLACK WIRE...

  • Page 25: Figure 7 Schematic Diagram

    All manuals and user guides at all-guides.com Figure 7 Schematic Diagram...

  • Page 26: Treadbelt Adjustment

    All manuals and user guides at all-guides.com APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right...

  • Page 27: Figure 10 If Tread Belt Shifts Too Far To The Left

    All manuals and user guides at all-guides.com 1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change;...

  • Page 28: Treadmill Lubrication

    All manuals and user guides at all-guides.com APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant...

  • Page 29: Reset Switch Resetting

    All manuals and user guides at all-guides.com APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING a) If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch.

  • Page 30: Fuse Replacement

    All manuals and user guides at all-guides.com APPENDIX D Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller...

  • Page 31: Speed Sensor Adjustment

    All manuals and user guides at all-guides.com APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

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