New Holland EH160 Service Manual
New Holland EH160 Service Manual

New Holland EH160 Service Manual

Crawler excavator

Advertisement

Quick Links

SERVICE
MANUAL
EH160
Crawler Excavator
6-75770NA
CONSTRUCTION
CONSTRUCTION

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EH160 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for New Holland EH160

  • Page 1 SERVICE MANUAL EH160 Crawler Excavator CONSTRUCTION CONSTRUCTION 6-75770NA...
  • Page 2 SERVICE MANUAL EH160 CRAWLER EXCAVATOR CONSTRUCTION CONSTRUCTION NEW HOLLAND CONSTRUCTION Form Number 6-75770NA-NH Find manuals at https://best-manuals.com...
  • Page 3 Any use of editorial or pictorial content is strictly prohibited without express written permission from CNH America LLC. Carol Stream, IL 60188 U.S.A. Copyright © 2004 CNH America LLC. All Rights Reserved. Issued January, 2004 - Form Number 6-75770NA-NH00 Source Code No. S5YM/YL01E-00 Find manuals at https://best-manuals.com...
  • Page 4 EH160 CRAWLER EXCAVATOR NEW HOLLAND CONSTRUCTION TABLE OF CONTENTS SECTION 1 - SPECIFICATIONS Chapter 01 Safety......................6-75770NA-NH01 Chapter 02 Transportation .....................6-75770NA-NH02 Chapter 03 Specifications....................6-75770NA-NH03 Chapter 04 Attachment Dimensions ................6-75770NA-NH04 SECTION 2 - MAINTENANCE Chapter 11 Tools......................6-75770NA-NH11 Chapter 12 Standard Maintenance Time Table..............6-75770NA-NH12 Chapter 13 Maintenance Standard and Test Procedures ..........6-75770NA-NH13...
  • Page 5 NOTES Find manuals at https://best-manuals.com...
  • Page 6 CH 01 CHAPTER 1 EH160 CRAWLER EXCAVATOR NEW HOLLAND CONSTRUCTION SAFETY TABLE OF CONTENTS 1.1 GENERAL SAFETY INFORMATION ...............1.1 1.2 SAFETY PRECAUTIONS ................1.2 Model Cross-reference: SK160LC is NEW HOLLAND Model EH160 Find manuals at https://best-manuals.com...
  • Page 7 Any use of editorial or pictorial content is strictly prohibited without express written permission from CNH America LLC. Carol Stream, IL 60188 U.S.A. Copyright © 2004 CNH America LLC. All Rights Reserved. Issued January, 2004 - Form Number 6-75770NA-NH01 Source Code No. S5YM/YL0101E-00 Find manuals at https://best-manuals.com...
  • Page 8 SAFETY PRECAUTIONS WARNING – Indicates a potentially 1.1 GENERAL SAFETY INFORMATION hazardous situation which, if not avoided, could result in death or serious injury and is represented as follows: Do Not operate or perform any maintenance on this machine until all instructions found in the OPERATION'S MANUAL have been thoroughly read and understood.
  • Page 9 SAFETY PRECAUTIONS Relieve all pressure in air, oil or water systems 1.2 SAFETY PRECAUTIONS before any lines, fittings or related items are The serviceman or mechanic may be disconnected or removed. Always make sure unfamiliar with many of the systems on this all raised components are blocked correctly machine.
  • Page 10 SAFETY PRECAUTIONS 15. Repairs which require welding should be 20. Tighten connections to the correct torque. performed only with the benefit of the Make sure that all heat shields, clamps and appropriate reference information and by guards are installed correctly to avoid p e r s o n n e l a d e q u a t e l y t r a i n e d a n d excessive heat, vibration or rubbing against knowledgeable in welding procedures.
  • Page 11 NOTES...
  • Page 12 CH 02 CHAPTER 2 EH160 CRAWLER EXCAVATOR NEW HOLLAND CONSTRUCTION TRANSPORTATION Model Cross-reference: SK160LC is NEW HOLLAND Model EH160...
  • Page 13 Any use of editorial or pictorial content is strictly prohibited without express written permission from CNH America LLC. Carol Stream, IL 60188 U.S.A. Copyright © 2004 CNH America LLC. All Rights Reserved. Issued January, 2004 - Form Number 6-75770NA-NH02 Source Code No. S5YM/YL0201E-00...
  • Page 14: Table Of Contents

    TRANSPORTATION Table of Contents Page A. GROUND TRANSPORTATION ..........................5-2 1. Machine Preparation ............................. 5-2 2. Loading the Machine ............................. 5-3 B. LIFTING MACHINE ............................... 5-5 1. Lifting Machine With Attachment Installed ....................5-5 2. Lifting Machine Without Attachment ......................5-7 C.
  • Page 15: Ground Transportation

    TRANSPORTATION A. GROUND TRANSPORTATION 1. Machine Preparation a. Know the total weight, length, width and height of the machine being transported. See Figures 5.2A ~5.2B. b. Know route to be traveled. Investigate bridges, overpasses, height of road signs on route. c.
  • Page 16: Loading The Machine

    TRANSPORTATION 2. Loading the Machine W A R N I N G NEVER ATTEMPT TO LOAD OR UNLOAD MACHINE WITHOUT RAMPS. a. Apply parking brakes on tractor and trailer and chock trailer wheels before attempting to load or unload machine. b.
  • Page 17 TRANSPORTATION g. Shut off the engine and remove all three pins h. Proceed to fold and lock the blade wings, as A, B, and C from blade wings, see Fig. 5.4A, shown in Fig. 5.4C. Make sure to place pins and 5.4B as reference.
  • Page 18: Lifting Machine

    TRANSPORTATION 3. Securing Machine to Trailer FRONT a. Use cable or wire rope with sufficient capac- BACK ity to secure front and rear of the machine to trailer. See Figure 5.5A. Chock the tracks, use the lower frame front and rear brackets to secure machine to trailer.
  • Page 19 TRANSPORTATION c. Bring loose ends of cables together at ma- NOTE chine center of gravity and attach to an over- It may be necessary to place reinforced spreader bars head lifting device with a rated lifting capac- between lifting cables to prevent damage to the machine ity sufficient to lift the machine.
  • Page 20: Lifting Machine Without Attachment

    TRANSPORTATION 2. Lifting Machine Without Attachment Pass the cables through the lifting points on the crawlers as indicated in page 5-5 and bring loose ends of cables together at machine center of gravity and attach to an overhead lifting device with a rated lifting capacity sufficient to lift the machine.
  • Page 21 TRANSPORTATION W A R N I N G CAUTION DO NOT USE THE COUNTERWEIGHT LIFTING EYES TO LIFT MACHINE USE CABLES WITH DIAMETER OF 41.5 MM (1.63”) AND REINFORCED SPREADER BARS WEIGHT: 17,182 Kg. (37,800 lbs) SHOE: 600 mm MODEL: ED190-VI (Blade Runner) 48º...
  • Page 22: Attachment Shipping Dimensions

    TRANSPORTATION C. ATTACHMENT SHIPPING DIMENSIONS The SK160LC-VI and ED190 Blade Runner, as manufactured, are shipped with standard attachments: C1- Standard Boom - 5.20 m (16’-1”) C2- Standard Arm - 3.10 m (10’-2”) FIGURE 5.9C C3- Bucket - 0.52 m (0.68 yard 4.
  • Page 23 NOTES...
  • Page 24 CHAPTER 3 CH 03 EH160 CRAWLER EXCAVATOR NEW HOLLAND CONSTRUCTION SPECIFICATIONS Model Cross-reference: SK160LC is NEW HOLLAND Model EH160...
  • Page 25 Any use of editorial or pictorial content is strictly prohibited without express written permission from CNH America LLC. Carol Stream, IL 60188 U.S.A. Copyright © 2004 NCNH America LLC. All Rights Reserved. Issued January, 2004 - Form Number 6-75770NA-NH03 Source Code No. S5YM/YL0301E-00...
  • Page 26 SPECIFICATIONS Table of contents Page 6.1 SK160LC-VI GENERAL SPECIFICATIONS ....................... 6-2 A.MACHINE DIMENSIONS– Figure 6.2A ......................6-2 B. WORKING WEIGHTS ............................ 6-2 C. DIGGING FORCES ............................6-2 D. STANDARD ATTACHMENT WORKING RANGES– Figure 6.3 ..............6-3 E. BUCKET SELECTION CHART ........................6-3 F.
  • Page 27: Sk160Lc-Vi General Specifications

    SPECIFICATIONS 6.1 SK160LC/ED190-VI GENERAL SPECIFICATIONS The specifications found in this section are given on the Standard SK160 LC/ED190 -VI Hydraulic Excavator as manufactured by KOEBELCO: Boom {5.20 m (16’ 1”)}, Arm {3.10 M (10’2”)}, and 0.52 m (0.68 yrd ) SAE bucket. No modifications or options are taken in to consideration in regard to these specifications.
  • Page 28: Standard Attachment Working Ranges- Figure 6.3

    SPECIFICATIONS D. STANDARD ATTACHMENT WORKING RANGES– Figure 6.3 SK160(LC) 10.7 Units: M (ft-in) 9.14 ) " ) " ) " 7.62 ) " ) " ) " 6.10 ) " ) " ) " 4.57 ) " ) " ) " 3.05 ) "...
  • Page 29: Boom- Figure 6.4A

    SPECIFICATIONS F. BOOM– Figure 6.4A 1. Standard boom is 5.65 meter (18’-6”) A– Length is 5.20 METER (16’-1”) Center line to center line of pins. ARM CYLINDER B– Height is 1,106.5 mm (43.6”) BOSS From centerline of boom end to centerline of arm cylinder boss.
  • Page 30: Performance Specifications

    SPECIFICATIONS K. MACHINE & COMPONENT WEIGHTS J. PERFORMANCE SPECIFICATIONS Based on the std. machine with std. attachment. The following performance specifications are based on the stan- Unit: Kg (lb) dard machine with standard attachment. 1. Travel Speed, Swing Speed & Gradeability DESCRIPTION SPECIFICATION TRAVEL SPEED...
  • Page 31: Lifting Capacities

    SPECIFICATIONS L. LIFTING CAPACITIES 1. Do not attempt to lift any load that exceeds these rated values at their specified load radii and heights. 2. Lifting capacities assume a machine standing on a level, firm, and uniform supporting surface. Operator must make allowance for job conditions such as soft or uneven ground, out of level conditions, side loads, sudden stopping of loads, hazardous conditions, inexperienced personnel, weight of various other buckets, lifting slings, attachments, etc.
  • Page 32 SPECIFICATIONS SK160LC-VI LIFTING CAPACITIES (HEAVY LIFT) Based on a machine equipped with 5.20 m boom (16’ 1”), 2.60 m (8’ 6”) arm, 0.63 m (0.82 yrd ) bucket, and 600 mm (23.6”) shoes. ) " ) " ) " ) " ) "...
  • Page 33 SPECIFICATIONS SK160LC-VI LIFTING CAPACITIES (HEAVY LIFT) Based on a machine equipped with 5.20 m boom (16’ 1”), 2.60 m (8’ 6”) arm, 0.63 m (0.82 yrd ) bucket, and 800 mm (31.5”) shoes. ) " ) " ) " ) " ) "...
  • Page 34 SPECIFICATIONS SK160LC-VI LIFTING CAPACITIES (HEAVY LIFT) Based on a machine equipped with 5.20 m boom (16’ 1”), 3.10 m (10’ 2”) arm, 0.52 m (0.68 yrd ) bucket, and 600 mm (23.6”) shoes. ) " ) " ) " ) " ) "...
  • Page 35: Ed190Lc-Vi Lifting Capacities

    SPECIFICATIONS SK160LC-VI LIFTING CAPACITIES (HEAVY LIFT) Based on a machine equipped with 5.20 m boom (16’ 1”), 3.10 m (10’ 2”) arm, 0.52 m (0.68 yrd ) bucket, and 800 mm (31.5”) shoes. ) " ) " ) " ) " ) "...
  • Page 36: Torque Specifications

    SPECIFICATIONS 6.2 TORQUE SPECIFICATIONS The following Torque Specifications are provided for use when actual torque value of a fastener is not known. A. CAPSCREWS & NUTS 1. Metric Coarse Thread Standard Tightening Torque Values. Make certain to tighten all Capscrews & Nuts to proper torque values.
  • Page 37: Nuts & Sleeves

    SPECIFICATIONS C. NUTS & SLEEVES SLEEVE O.D. (Ø) O.D. (Ø) SK32005008 SK32005009 MANUFACTURER’S WORKING PRESSURE TUBE SIZE OPPOSING FLATS TORQUE VALUE NAME kgf/cm (psi) O.D. X THICKNESS kgf•m (ft. lbs.) mm (in) Dimension B ± ± 10 X 1.5 (0.394 X 0.059) 0.5 (33 ±...
  • Page 38: Torque Values For Most Common Bolts

    SPECIFICATIONS F. TORQUE VALUES FOR MOST COMMON BOLTS {Bolt Size} Units: N-m (Ft-lbs) i t a I V - l e u n a t n i d t i n t n u g n i 6 9 . 2 .
  • Page 39: Miscellaneous Information

    SPECIFICATIONS 6.3 MISCELLANEOUS INFORMATION D. CAPS AND PLUGS FOR TUBES AND HOSE FIT- A. TEMPERATURE TABLE TINGS ºC ºF ºC ºF ºC ºF ºF ºF ºF ºC ºC ºC FEMALE PF CAPS SIZE PART NUMBER PF 1/4 2444Z2729D1 PF 3/8 2444Z2729D2 PF 1/2 2444Z2729D3...
  • Page 40 SPECIFICATIONS 4 BOLT FLANGE CAPS ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " ) " TUBE &...
  • Page 41: Some Conversion Units

    SPECIFICATIONS E. SOME CONVERSION UNITS Units of pressure: Units of weight: Units of length: Units of power: Units of flow: Units of volume: / t i / l a s / t e t i / l a s t r / t i s / l Units of torque:...
  • Page 42 2. ARM 2.1 Arm dimensional drawing .................5, 6 2.5 Arm maintenance standard ..............8-12 3. BUCKET 3.1 Bucket dimensional drawing ...............13 3.2 Bucket dimensional table ................14 3.3 Legend Bucket and Bucket pin ..............14 Model Cross-reference: SK160LC is NEW HOLLAND Model EH160...
  • Page 43 Any use of editorial or pictorial content is strictly prohibited without express written permission from CNH America LLC. Carol Stream, IL 60188 U.S.A. Copyright © 2004 CNH America LLC. All Rights Reserved. Issued January, 2004 - Form Number 6-75770NA-NH04 Source Code No. S5YM/YL0401E-00...
  • Page 44: Boom

    1. BOOM BOOM DIMINENSIONAL DRAWING SECTION B-B Fig. 1-1 Boom Dimension Drawing Table 1-1 Unit: mm (Ft-in) 5.2M (17foot 0.72 inch) Boom YM02B00001F2 Unit: mm (ft-in) Boom Length 5,200mm (17' 0.72") Boom foot width 620mm (24.41") Boom end inner width 287mm (11.30") Boom end outer width 421mm (16.57")
  • Page 45: Boom Maintenance Standard

    BOOM MAINTENANCE STANDARD 1. BOOM Clearance of pin and bushing on boom section #D D Fig. 1-2 Clearance of pin and bushing on boom section Table 1-2 Unit: mm (Ft-in) . i a . a i ) " ) " φ...
  • Page 46 Clearance in thrust direction on the 1. BOOM boom cylinder installation section SECTION A-A SECTION B-B X4 L4 SECTION C_C SECTION D-D Fig. 1-3 Clearance in thrust direction on the boom clinder installation section.
  • Page 47: Clearance In Thrust Direction On The Boom Cylinder Installation Section

    Clearance in thrust direction on the 1. BOOM boom cylinder installation section Fig. 1-3 Clearance in thrust direction on the boom clinder installation section. Table 1-3 Unit: mm (Ft-in) Shim adjusting clearence Length under Section Item Basic size X (Total of both sides) pin neck Remedy Standard...
  • Page 48: Arm

    2. ARM ARM DIMENSIONAL DRAWING - STD.3.1METER (10 FT. 2 IN.) SECTION A-A VIEW I SECTION B-B...
  • Page 49: Arm Dimensional Drawing

    2. ARM ARM DIMENSIONAL DRAWING - STD.3.1METER (10 FT. 2 IN.) Fig. 2-1 Arm dimensional drawing Table 2-1 Standard Arm Unit: mm (Ft-in) DIMENSION DIMENSION Code NAME 3.1M (10ft-2.05in) NAME 3.1M (10ft-2.05in) 3,100mm 286mm Arm length Boss width (10' 2.05") (11.26") Distance between pins of boss and R729mm...
  • Page 50 2. ARM ARM DIMENSIONAL DRAWING - SHORT 2.6 METER (8 FT. 6 IN.) SECTION A-A VIEW I SECTION B-B...
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

Table of Contents