Related Manuals for New Holland E80MSR
Summary of Contents for New Holland E80MSR
- Page 1 E80MSR WORKSHOP MANUAL ENGLISH Print No. 604.13.421 Edition 02/2005 English - Printed in Italy Printed by Studio ti - 14805...
- Page 2 Find manuals at https://best-manuals.com/search?&s=NH-60413421...
- Page 3 E80MSR - Workshop Manual “Hydraulic exavator” cedures. • The complete Workshop Manual for the model E80MSR consists of the following volume identified by print number as shown herebelow: VOLUME MACHINE TYPE PRINT No.
- Page 4 If it is necessary to have the equipment partially or fully raised to gain access to certain items, be sure the equipment is suitably supported by means other than the hydraulic lift cylinders, cable and/or mechanical device used for controlling the equipment. NEW HOLLAND KOBELCO CONSTRUCTION MACHINERY S.p.A. COPYRIGHT BY Product Support - Documentation Centre Strada di Settimo, 323 - 10099 S.
- Page 5 SAFETY PRECAUTIONS Find manuals at https://best-manuals.com/search?&s=NH-60413421...
- Page 6 SAFETY PRECAUTIONS GENERAL SAFETY INFORMATION nor or moderate injury. It may also be used to alert against possible damage to the machine and its components and is represented as fol- lows: Do not operate or perform any maintenance on this machine until all instructions found in the OPERA- TOR’S MANUAL and this MANUAL have been thor- (4) It is very difficult to forecast every danger that may...
- Page 7 SAFETY PRECAUTIONS SAFETY PRECAUTIONS stands, capable of supporting the machine, before performing any disassembly. The proper and safe lubrication and maintenance Do not operate this machine unless you have for this machine, recommended by Manufacturer, read and understand the instructions in the OP- are outlined in the OPERATOR’S MANUAL for the ERATOR’S MANUAL.
- Page 8 SAFETY PRECAUTIONS (13)Always use the proper tools that are in good condi- (21)Do not operate a machine if any rotating part is tion and that are suited for the job at hand. Be sure damaged or contacts any other part during opera- you understand how to use them before performing tion.
- Page 9 SAFETY PRECAUTIONS INDEX E80MSR Title Index OUTLINE SPECIFICATIONS ATTACHMENT DIMENSIONS TOOLS STANDARD MAINTENANCE TIME SCHEDULE MAINTENANCE STANDARDS AND TEST PROCEDURES MECHATRO CONTROL SYSTEM HYDRAULIC SYSTEM ELECTRICAL SYSTEM COMPONENTS SYSTEM AIR-CONDITIONER SYSTEM DISASSEMBLING & ASSEMBLING ATTACHMENTS UPPER SWING BODY TRAVEL FRAME...
- Page 10 SAFETY PRECAUTIONS NOTE: This Manual is prepared as a technical material in This Manual may be properly revised due to the im- which the information necessary for the maintenance provement of products, modification of specifications, and repairing services of our hydraulic excavators are etc.
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Page 11: Table Of Contents
1. OUTLINE TABLE OF CONTENTS GENERAL PRECAUTIONS FOR REPAIRS ..............1-3 1.1.1 PREPARATION BEFORE DISASSEMBLING ............1-3 1.1.2 SAFETY IN DISASSEMBLING AND ASSEMBLING ..........1-3 1.1.3 DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT ......1-3 1.1.4 ELECTRICAL EQUIPMENT ..................1-4 1.1.5 HYDRAULIC PARTS ....................1-5 1.1.6 WELDING REPAIR .................... - Page 12 1. OUTLINE...
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Page 13: General Precautions For Repairs
1. OUTLINE GENERAL PRECAUTIONS FOR (2) Suspend warning tag "DO NOT OPERATE" from the doorknob or the operating lever, and have a REPAIRS preliminary meeting before starting work. 1.1.1 PREPARATION BEFORE DISASSEM- (3) Stop the engine before starting inspection and BLING maintenance to prevent the operator being caught in machine. -
Page 14: Electrical Equipment
1. OUTLINE 5) Use the special jig and tools without fail if they are specified. 6) If it is hard to remove a part according to the Operation of the hydraulic equipment with- procedure, do not try it by force but investigate out filling hydraulic oil or lubricant or with- the cause. -
Page 15: Hydraulic Parts
1. OUTLINE (8) Do not splash water on the electrical equipment • Tighten the fitting at the specified torque. and connectors during machine washing. Ensure no kink, tension, interference nor oil leakage is recognized. (9) Check for moisture adhesion inside the waterproof connector after pulling it out, since it is hard to re- 1.1.6 WELDING REPAIR... -
Page 16: International Unit Conversion System
1. OUTLINE INTERNATIONAL UNIT CON- (3) Derived Units VERSION SYSTEM Table 1-3 (Based on MARKS’ STANDARD QUANTITY UNIT SYMBOL HANDBOOK FOR MECHANI- Area square meter CAL ENGINEERS) Volume cubic meter Velocity meter per second Introduction Acceleration meter per second squared Although this manual includes International System of Density kilogram per cubic meter... - Page 17 1. OUTLINE (5) Prefixes of SI Table 1-5 PREFIX SYMBOL MULTIPLICATION FACTORS giga mega kilo hecto deca deci –1 centi –2 milli –3 µ micro –6 nano –9 pico –12 (6) Unit Conversion Table 1-6 QUANTITY Gravitational CONVERSION FACTOR Mass Force 1 kgf=9.807 N Torque...
- Page 18 1. OUTLINE [MEMO]...
- Page 19 2. SPECIFICATIONS TABLE OF CONTENTS NAME OF COMPONENTS ....................2-3 MACHINE DIMENSIONS ....................2-4 2.2.1 3.72 m (12 ft-2 in) Boom + 1.8 m (5 ft-11 in) Arm + 0.28 m (0.37 cu•yd) Bucket ..2-4 WEIGHT OF COMPONENTS ..................... 2-5 TRANSPORTATION DIMENSION AND WEIGHT ..............
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Page 20: Specifications
2. SPECIFICATIONS... -
Page 21: Name Of Components
2. SPECIFICATIONS NAME OF COMPONENTS... -
Page 22: Machine Dimensions
2. SPECIFICATIONS MACHINE DIMENSIONS 2.2.1 3.72 m (12 ft-2 in) Boom + 1.8 m (5 ft-11 in) Arm + 0.28 m (0.37 cu•yd) Bucket Unit: mm (ft-in) * Marked dimensions do not include height of shoe lug. -
Page 23: Weight Of Components
2. SPECIFICATIONS WEIGHT OF COMPONENTS Unit : kg (lbs) Model 1.8 m (5 ft-11 in) Arm Item + 450 mm (17.7 in) Shoe Machine complete 8,000 (17,640) 1. Upper frame assy (including the following :) 3,815 (8,410) 1.1 Counterweight (1,810) Counterweight (Add-on) (880) 1.2 Cab... - Page 24 2. SPECIFICATIONS Model 1.8 m (5 ft-11 in) Arm Item + 450 mm (17.7 in) Shoe 4.3 Fuel 83 (183) 4.4 Water 10 (22) Numerical values marked * indicate the dry weight.
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Page 25: Transportation Dimension And Weight
2. SPECIFICATIONS TRANSPORTATION DIMENSION AND WEIGHT OVERALL DIMENSIONS OF MACHINE ON A TRAILER OVERALL DIMENSIONS OF A COMPLETE MACHINE ON A TRAILER Item Type 1.80 M (5 ft-11 in) Arm + 450 mm (17.7 in) shoes Width m (ft-in) 2,320 (7’-7") Weight kg (lb) 8,000 (17,640) - Page 26 2. SPECIFICATIONS OVERALL DIMENSIONS OF BOOM Item Type 3.72 m (12 ft-2 in) Boom Length × Height × Width 3.86 ×1.43 × 0.40 m (ft-in) L × H × W (12’-8" × 4’-8" × 1’-4") Weight kg (lb) 520 (1,150) OVERALL DIMENSIONS OF ARM + BUCKET Type 1.80 m (5 ft-11 in) Arm+...
- Page 27 2. SPECIFICATIONS OVERALL DIMENSIONS OF BUCKET Type Hoe bucket Length × Height × Width 0.98 × 0.89 × 0.75 0.98 × 0.89 × 0.85 (3’-3" × 2’-11" × 2’-9" ) L × H × W (3’-3"× 2’-11"× 2’-6" ) m (ft-in) Weight kg (lbs) 200 (440)
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Page 28: Specifications And Performance
2. SPECIFICATIONS SPECIFICATIONS AND PERFORMANCE 2.5.1 SPEED AND CLIMBING CAPABILITY Model & Shoe spec. E80MSR Item Swing speed 12.5 {12.5} Travel speed km/h 3.1 / 5.5 Gradeability % (degree) 70 (35) 2.5.2 ENGINE Engine model ISUZU 4JG1NABGA Type Water-cooled 4-cycle direct injection type engine Number of cylinders-Bore ×... -
Page 29: Type Of Crawler
2. SPECIFICATIONS TYPE OF CRAWLER Shoe width Overall width of crawler Ground pressure Shape mm (in) mm (in) kgf/cm (psi) Rubber crawler 450 (17.7) 2,320 (7’7" ) 0.36 (5.1) Iron crawler 450 (17.7) 2,320 (7’7" ) 0.32 (4.5) Iron crawler 600 (23.6) 2,470 (8’1"... -
Page 30: Combinations Of Attachment
2. SPECIFICATIONS COMBINATIONS OF ATTACHMENT Bucket Applicable Arm Heaped capacity Struck 1.8 m (5 ft-1 in) 2.07 m (6 ft-9 in) Type (cu•yd) (cu•yd) Arm (STD) 0.11 (0.14) 0.09 (0.12) 0.14 (0.18) 0.12 (0.16) 0.18 (0.24) 0.14 (0.18) Hoe bucket 0.22 (0.29) 0.18 (0.24) 0.22 (0.29) -
Page 31: Engine Specification
2. SPECIFICATIONS ENGINE SPECIFICATION 2.9.1 SPECIFICATIONS Model E80MSR Engine model ISUZU 4JG1 NABGA Type Diesel, 4-cycle water -cooled, in-line, Direct injection Number of cylinder-Bore × Stroke 4-95.4mm (3.76 in) ×107 mm (4.21 in) Total displacement 3,059 (187 cu•in) Compression ratio 18.6... -
Page 32: Specifications
2. SPECIFICATIONS 2.9.2 ENGINE CHARACTERISTIC CURVE (ISUZU 4JG1) Condition to be measured : With fan and generator Without muffler and air cleaner 2-14... - Page 33 3. ATTACHMENT DIMENSIONS TABLE OF CONTENTS BOOM..........................3-3 3.1.1 BOOM DIMENSIONAL DRAWING ................3-3 3.1.2 BOOM MAINTENANCE STANDARD ............... 3-4 ARM ........................... 3-6 3.2.1 ARM DIMENSIONAL DRAWING ................3-6 3.2.2 ARM MAINTENANCE STANDARDS ................ 3-9 BUCKET ..........................3-12 3.3.1 BUCKET DIMENSIONAL DRAWING ............... 3-12 3.3.2 BUCKET DIMENSIONAL TABLE ................
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Page 34: Attachment Dimensions
3. ATTACHMENT DIMENSIONS... -
Page 35: Boom
3. ATTACHMENT DIMENSIONS BOOM 3.1.1 BOOM DIMENSIONAL DRAWING Fig. 3-1 Boom dimensional drawing 3.7 m (12'2") Boom Unit : mm (ft-in) Code Item Dimension Boom length 3,715 (12'-2") Boom foot width 360 (14.2") Boom end inner width 215 (8.46") Boom end outer width 315 (12.4") Height of boom cylinder rod pin 781 (30.7") -
Page 36: Boom Maintenance Standard
3. ATTACHMENT DIMENSIONS 3.1.2 BOOM MAINTENANCE STANDARD (1) Clearance of pin and bushing on boom section Fig. 3-2 Clearance of pin and bushing on boom section Unit : mm (in) Standard dimensions Clearance Limi Service Pos. Item Remedy Pin dia. tol- Bushing i.d. - Page 37 3. ATTACHMENT DIMENSIONS (2) Clearance in thrust direction on the boom and cylinder installation section Fig. 3-3 Clearance in thrust direction on boom cylinder installation section Unit : mm (in) Clearance X adjusted by shim Length under Basic size (total of both sides) pin neck Item Service...
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Page 38: Arm
3. ATTACHMENT DIMENSIONS 3.2.1 ARM DIMENSIONAL DRAWING... - Page 39 3. ATTACHMENT DIMENSIONS Unit : mm (ft-in) Code Item Dimension Code Item Dimension 1,800 2,070 Arm length Arm top end ← (5'-11") (6'-9") (7.09") R498 ← A point Boss width (19.6") (8.27") Distance between pins R483 of boss and bracket (19.0") R495 ←...
- Page 40 3. ATTACHMENT DIMENSIONS This page is blank for editing convenience.
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