Related Manuals for Getinge Decomat 9900 Series
Summary of Contents for Getinge Decomat 9900 Series
- Page 1 Service instructions Getinge 9900-series SERVICE INSTRUCTIONS GETINGE 9900-serie Decomat Serial no. 23818- 5005848-00 0103...
-
Page 2: Table Of Contents
Getinge 9900-series Service instructions Contents Safety rules ________________________________________________ 4 General safety rules _______________________________________ 4 Service in washing chamber ________________________________ 4 Power cut-off device ______________________________________ 4 Caution symbols _________________________________________ 4 Description ________________________________________________ 5 rcuit diagram (steam heating) ________________________________ 6 Safe and simple __________________________________________ 7... - Page 3 Service instructions Getinge 9900-series Testing the outputs ___________________________________ 33 Testing the temperature value ___________________________ 33 Testing the inputs ____________________________________ 34 Testing inputs on the expansion board ____________________ 34 Testing outputs on the expansion board ___________________ 35 Testing the door _____________________________________ 36...
-
Page 4: Safety Rules
• Caution must be observed when using corrosive detergents. • Safety precautions must be observed when using hot water or steam. • Getinge 9900 may only be used for what it is designed and intended for , see operating instructions. -
Page 5: Description
Service instructions Getinge 9900-series Description The Getinge 9900-series is a fully automatic washer disinfector for the cleaning and disinfecting of contaminated dishware in hospitals, laboratories and the pharmaceutical industry. The machine is provided with four spray arms and can be equipped with a variety of accessories for different cleaning requirements. -
Page 6: Rcuit Diagram (Steam Heating)
Getinge 9900-series Service instructions rcuit diagram (steam heating) Incoming steam Air out, dryerk Drain Condesate 1. Cold water valve 11. Condensate transmitter 2. Warm water valve 12. Level sensor 3. Dest water valve 13. Detergent pump 4. Drying fan 14. Element washing tank 5. -
Page 7: Safe And Simple
Service instructions Getinge 9900-series Safe and simple The disinfector is controlled by a microprocessor, which implies several advantages: • Safety and reliability is maintained at a high level by continual monitoring of the process. • Dispensing of detergent, temperature, and disinfection timing can easily be set with great accuracy for a variety of conditions. -
Page 8: Dispenser System
Getinge 9900-series Service instructions Dispenser system In its standard version the machine has two different dispenser systems. One system for alkaline detergent and one system for rinse-aid or acidic detergent. The size of the dispenser dose can be individually set for each program and each separate part of the program. -
Page 9: Programming Device
Service instructions Getinge 9900-series Programming device The machine is fitted with an electronic programmable device which can contain a maximum of 60 different programs. Six of these programs can be started using the program selector keys. Rinsing 047°C 00:30 Programming buttons (see ”Service instructions”) -
Page 10: Aborting A Process That Is Running
Getinge 9900-series Service instructions Aborting a process that is running The graph below shows the program sequence in the Wash-rinse-disifection program. °C Dos 1 Dos 2 Drying V418 V418b Program phases Wash After rinse Final rinse Drying The machine can also be stopped when a program is running by turning off the main switch. -
Page 11: Calibrating The Temperature While A Process Is Running
Service instructions Getinge 9900-series Calibrating the temperature while a process is running 'The temperature of the machine can be calibrated while a process is in progress. To do this, hold H and J pressed in and press ENTER to gain access to Test temp where calibrating can be performed, see page 28. -
Page 12: Technical Data
Getinge 9900-series Service instructions Technical data Width 900 m m Depth 1480 m m Height 1270/1770 mm (9912/9918) Environmental requirements: Humidity, maximum 80% at 31 °C Room temperature 5 - 40 °C Cold water Connections 20 (3/4") m m Pressure... - Page 13 Service instructions Getinge 9900-series Electrical connection Variant G2 V, 3+E, 50 Hz Fuse 3x100 A Effect Variant G2 V, 3+E, 60 Hz Fuse 3x100 A Effect Variant G3 V, 3N+E, 50 Hz Fuse 3x80 A Effect Variant G3 V, 3N+E, 60 Hz...
-
Page 14: Maintenance
Getinge 9900-series Service instructions Maintenance How often maintenance will be required depends to a great extent on the quality of the water supply and how often the machine is used. The period between each maintenance should be determined in each particular case. We recommend, however, that the following maintenance measures should be performed once or twice every year. -
Page 15: Functional Inspection
Service instructions Getinge 9900-series Functional inspection May only be performed by authorized personnel. This machine is connected to mains power supply and some components are live. Operating instructions, cable, switches • Check that the safety switch on the wall is working properly and that the connecting cable is undamaged and intact. -
Page 16: Door
Getinge 9900-series Service instructions Door Check that the door gasket seals tightly and is undamaged and that no leakage occurs during a program cycle. Clean or replace the gasket as required. Dosing the agents Ensure that the suction tube and pump are fully primed with detergent or rinse-aid before running a program. -
Page 17: Programming
Service instructions Getinge 9900-series Programming The machine memory (EPROM) can contain a maximum of 60 different washing programs (P01 - P60). A number of standard programs are included on delivery from the factory (see Appendix 1). NOTE. P01 - P60 are program numbers... - Page 18 Getinge 9900-series Service instructions Function Reference Moving upwards in the menu tree See, Moving in the menu tree Moving downwards in the menu tree Moving the cursor to the left Moving the cursor to the right Moving in the menu tree...
-
Page 19: Moving In The Menu Tree
Service instructions Getinge 9900-series Moving in the menu tree Move around in the menu by using the keys L, H and J. Alteration of parameters, characters, phases and testing is done in column 5. Column 1 Column 2 Column 3... -
Page 20: Menu Tree
Getinge 9900-series Service instructions Menu tree Password: ^ Sys ^ Edt ^ Prs 02 Initial rinse: Edit Edit prog Pr. 1 ^ Edt P02 OP-SHORT 228/4656 9900 Exit Edit 03 Washing: Displayed on exiting the 15:49 15:49 service program and when... -
Page 21: Example And Definition Of Program When Programming
Service instructions Getinge 9900-series Example and definition of program when programming The following example is the standard program P01 OP. To change the program name: • Press Kand Ito move the cursor to P01 OP the desired position (the name may 02 Prerinse: consist of not more than 12 characters). -
Page 22: Creating A New Program
Getinge 9900-series Service instructions Creating a new program There are two ways to create a new program: • By copying an existing program and altering the phases and parameters. • By programming from the beginning, ie, all phases that are to be included must be inserted. - Page 23 Service instructions Getinge 9900-series Add. rinse: Time: 00.00.00 Setting the time h, min, sec WW=0 WW=Hot water CW=0 CW=Cold water DV=0 DV=Distilled water EW=0 EW=Extra function*, dosage pump 4 Dry-Empty: Time: 00.00.00 Setting the time Temp=000°C Drying temperature Designation Action...
-
Page 24: New Program With Existing Program As Basis (Copying)
Getinge 9900-series Service instructions New program with existing program as basis (copying) If a new program is to be created, ie, with an existing program as its basis, then the existing program must first be copied, the copy modified as required, and then saved to a vacant program number. - Page 25 Service instructions Getinge 9900-series ^ Prs Pr. 1 Press Hor Jto find Pr. 6 and press L. ^ Edt * End of Prog! • Position the cursor on * to the left of the last line. • Press C. ^Copy Pr.
-
Page 26: Altering An Existing Program
Getinge 9900-series Service instructions Altering an existing program The actual program number (0-60) must be on one of the program select keys (A-F) when adding or deleting a phase/phases or when altering parameters. See, ”Selecting a program with the program select keys”. -
Page 27: Altering Parameters And Characters
Service instructions Getinge 9900-series Altering parameters and characters • To gain access to this mode see, Altering an existing program. • Move the cursor to the desired parameter (see, Phases and parameters) or character (see, Appendix 2) using Hand J. Position the cursor, using I and K, on the parameter or the character that is to be altered. -
Page 28: Deleting A Program
Getinge 9900-series Service instructions Deleting a program NOTE. ”Delete program” should only be used when all of the program numbers are occupied. When choosing a program with the program select keys it is not necessary to delete the old program because it will be replaced by the new one. -
Page 29: Selecting A Program With The Program Select Keys
Service instructions Getinge 9900-series Selecting a program with the program select keys Procedure for determining which program (0-60) in the database is to be retrieved by the program select keys A-F. 9900 13:43 Press Luntil Password is displayed (10 seconds). -
Page 30: Choice Of Printer
Getinge 9900-series Service instructions ^ Sys Edit Press Land press Hor Jto find Print prog. ^ Edt Print prog.v Press L. Choice of printer 9900 13:43 Press Luntil Password is displayed (10 seconds). Password: **** Type the authority code BEKA. -
Page 31: Choice Of Language
Service instructions Getinge 9900-series Password: **** Type the authority code BEKA. ^ Sys Edit Press Hor Jto find Supply f. ^ Sys Supply f. v Press L. ^ Sup 50 Hz Choose the frequency with Hand J(50 or 60 Hz) and press L. -
Page 32: Test
Getinge 9900-series Service instructions Test 9900 13:43 Press Luntil Password is displayed (10 seconds). Password: **** Type the authority code BEKA. ^ Sys Edit Press Hand Jto find Test and press L. ^ Edt Test Press L. Press Hor Jrepeatedly to find the right test section. -
Page 33: Testing The Outputs
Service instructions Getinge 9900-series Testing the outputs See section Test to get to this position. Test relays Press L 0000 0000 0000 Test relays Press Hor Jto choose the desired relay number 1 - 12. Switch ON or OFF with L(automatic switch OFF occurs after 60 seconds if manual switch OFF is not made), see list of relays below. -
Page 34: Testing The Inputs
Getinge 9900-series Service instructions Testing the inputs See section Test to get to this position. Test inputs Press L Inputs: 12345678 Status: 11111111 The status of each input is shown in the display (0 = inactivated, 1 = activated). Testing is made by manual actuation of the respective input. -
Page 35: Testing Outputs On The Expansion Board
Service instructions Getinge 9900-series Inputs for expansion board 1 (X-Brd 1)(B) Input Function Vacant Door closed CS Door locked CS Door unlocked CS Inputs for expansion board 2 (X-Brd 2)(C) Input Function Vacant Empty container alarm 3 Vacant Vacant Testing outputs on the expansion board See section Test to get to this position. -
Page 36: Testing The Door
Getinge 9900-series Service instructions Outputs for expansion board 1 (X-Brd 1)(B) Output Function Heat drying Fan drying Door closing CS Door opening CS Outputs for expansion board 2 (X-Brd 2)(C) Output Function Dispenser pump 3 Vacant Vacant Vacant Testing the door See section Test to get to this position. -
Page 37: Error Status
Service instructions Getinge 9900-series Error status See section Test to get to this position. Fault stat. Press L F-code: 01 001 Press Hand Jto choose the error that is to be checked. Each error status can be reset with G. -
Page 38: Set Clock
Getinge 9900-series Service instructions ^ Sys Edit Press Hand Jto find Clock mode. ^ Sys Clock Mode v Press L. ^ Clm 24 h Choose the clock setting with Hand J(12 or 24 hour clock) and press L. Set clock... -
Page 39: Quick Stepping Of Program
Service instructions Getinge 9900-series Exiting a program mode Column 1 Column 2 Column 3 Column 4 Column 5 Password: ^ Sys ^ Edt ^ Prs 02 Förskölj: Edit Edit prog Pr. 1 ^ Edt P02 OP-SHORT Vid urgång ur service-... -
Page 40: Error Indication
Getinge 9900-series Service instructions Error indication Fill detergent 1 Red lamp: Not disinfected Error message or error code A B C D E F V337 Red lamp lights If the red lamp lights at K, this is an indication that disinfection is aborted because the temperature is too low. -
Page 41: Error Codes (F-Codes)
Service instructions Getinge 9900-series Error codes (F-Codes) Error code: 05 The error codes indicate a serious malfunction in the washing sequence. Such errors must be attended to by authorized personnel. The following error codes can appear: Code Fault Comments Filling with water too slow Water level sensor not activated within 10 minutes from commencement of filling. -
Page 42: Table Of Faults And Possible Action
Getinge 9900-series Service instructions Table of faults and possible action May only be performed by authorized personnel. This machine is connected to mains power supply and some components are live. Code Fault Possible remedy Filling with water too slow a. Check that shut-off valves are open and that water enters the machine. -
Page 43: Repairs And Adjustment
Service instructions Getinge 9900-series Repairs and adjustment Replacing the temperature sensor May only be performed by authorized personnel. This machine is connected to mains power supply and some components are live. • Take out the old temperature sensor by pulling it out through the seal. -
Page 44: Replacing An Eprom
Getinge 9900-series Service instructions Replacing an EPROM May only be performed by authorized personnel. Ensure that the power supply is disconnected before starting work on the machine. Make sure that a temporary EPA is created e.g. by using a dis- charge underlayer and earthed wrist-bands before commencing work. -
Page 45: Setting Timer (Drying Module, Start Fan Two)
Service instructions Getinge 9900-series Setting timer (drying module, start fan two) May only be done by authorized personnel. Ensure that the machine is dead before starting any work. Ensure that settings of the timer are as indicated by the illustration below. -
Page 46: Adjustement Of Door And Door Switch
Getinge 9900-series Service instructions Adjustement of door and door switch May only be done by authorized personnel. Ensure that the machine is dead before starting any work. Changing the magnetic sensors Losen the screws (1) and lift the clamp that holds the magnetic sensors. When you change the sensors it´s important that they are screwed as long as possible... -
Page 47: Changing The Door Gasket
Service instructions Getinge 9900-series Changing the door gasket May only be done by authorized personnel. When you are changing the gaskets, the side gaskets must partly be put between the bottom gasket and the gasket support (see picture). Note that side gasket and gasket support are availible in right- and left model. -
Page 48: Overheating Protection
Getinge 9900-series Service instructions Overheating protection May only be performed by authorized personnel. This machine is connected to mains power supply and some components are live. The heating element is provided with a overheating protection device which will be triggered if the temperature becomes too high. -
Page 49: Dryer
Service instructions Getinge 9900-series Dryer May only be performed by authorized personnel. This machine is connected to mains power supply and some components are live. V696 V1126 • Check once a year that hoses and seals are tight. • Change sterile filter 1 (two filters) once a year or after 400 hours operating time. -
Page 50: Setting The Amount Of Detergent And Rinse-Aid
Getinge 9900-series Service instructions Setting the amount of detergent and rinse-aid May only be performed by authorized personnel. This machine is connected to mains power supply and some components are live. • Measure 100 ml of the detergent or water softener in a measuring glass. -
Page 51: Changing The Ribbon Cassette
Service instructions Getinge 9900-series Changing the ribbon cassette • Open the front cover. • Push lightly on the left side of the printer ribbon cassette to remove the cassette. • Insert the new printer ribbon cassette. The printer is now ready for use. -
Page 52: Function And Support For Summer Card 4994274-00
Getinge 9900-series Service instructions Function and support for summer card 4994274-00 External connection (< 24 V/ Error code Cycle complete Cycle in progress FELKOD PROCESS FÄRDIG PROCESS PÅGÅR SUMMER ON V599 Summer on For use when an audio signal from the summer card is to be used or not. Note that the machine configuration must be changed so that summer is ON. -
Page 53: Jumping Of Expansion Card
Service instructions Getinge 9900-series Jumping of expansion card Jumping of the expansion card is performed so that the processor can tell one card from another. Jumping may be required when a card is replaced or when supplementary equipment is fitted. Jumping is carried out as shown in the illustration. -
Page 54: Replacement Of Hose For Hose Pump
Getinge 9900-series Service instructions Replacement of hose for hose pump May only be performed by authorized personnel. Ensure that the power supply is disconnected before starting work on the machine. • Remove the cover (3) by releasing screw A. • Disconnect the hoses at connections B and C. -
Page 55: Fuse Replacement
Service instructions Getinge 9900-series Fuse replacement May only be performed by authorized personnel. Ensure that the power supply is disconnected before starting work on the machine. Fuse for control voltage < 230 V 6 A 2-pol 400 V 6 A 1-pol... -
Page 56: Programs
Getinge 9900-series Service instructions Programs P1. WASH-RINSE-DISINFECTION Draining 30 sec Washing 60 C 2 min Cw Hw(dos 1-200 ml, 45 C) Draining 3 min Rinse 1 min Hw Draining 3 min Final rinse 90 C 1 min Hw (dos 2 -25 ml, 85 C) - Page 57 Service instructions Getinge 9900-series 0103...
- Page 58 This product is manufactured by: GETINGE DISINFECTION AB, Ljungadalsgatan 11, Box 1505, 351 15 Växjö, Sweden...
Need help?
Do you have a question about the Decomat 9900 Series and is the answer not in the manual?
Questions and answers