Checking The Coolant Circulatory System For Leaks; Adjusting The Clutch Lever Position; Adjusting The Clutch Lever Free Play - Yamaha YZ450FX 2019 Owner's Service Manual

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EAM30215
CHECKING THE COOLANT CIRCULATORY
SYSTEM FOR LEAKS
1. Check:
• Coolant level
2. Install:
• Radiator cap tester "1"
• Radiator cap tester adapter "2"
Radiator cap tester
90890-01325
Mityvac cooling system tester kit
YU-24460-A
Radiator cap tester adapter
90890-01352
Pressure tester adapter
YU-33984
3. Activate the tester to apply the test pressure.
Test pressure value
196 kPa (1.96 kg/cm
ECA24270
NOTICE
• Do not apply such a high pressure as ex-
ceeds the test pressure.
• Make sure that a checkup after the cylinder
head gasket is replaced is made after 3 min-
utes of warm-up.
• Make sure that coolant is filled up to the up-
per level beforehand.
4. Check:
• Pressure value
No stay for 5 to 10 seconds at the test pres-
sure value  Correct.
• Radiator
• Radiator hose connections
Coolant leaks  Correct or replace.
• Radiator hoses
Bulges  Replace.
EWA19090
When the radiator cap tester is removed,
coolant will spout; therefore, cover it with a
cloth beforehand.
EAM30370

ADJUSTING THE CLUTCH LEVER POSITION

1. Adjust:
• Clutch lever position "a"
Loosen the locknut "1" and use the adjuster
"2" to adjust the clutch lever position "a" as
desired.
2. Tighten:
• Locknut
EAM30216
ADJUSTING THE CLUTCH LEVER FREE
PLAY
1. Check:
• Clutch lever free play "a"
2
, 27.9 psi)
Out of specification  Regulate.
3-8
WARNING
a
Locknut (clutch lever position)
4.8 N·m (0.48 kgf·m, 3.5 lb·ft)
Clutch lever free play
7.0–12.0 mm (0.28–0.47 in)
ENGINE
1
2