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Summary of Contents for Aerotech PRO190LM
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Page 1: Pro190Lm Hardware Manual
PRO190LM Hardware Manual Revision: 1.01.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
PRO190LM Hardware Manual Table of Contents Table of Contents PRO190LM Hardware Manual Table of Contents List of Figures List of Tables Safety Procedures and Warnings EC Declaration of Incorporation Chapter 1: Overview 1.1. Environmental Specifications 1.2. Accuracy and Temperature Effects 1.3. -
Page 4: List Of Figures
PRO190LM Series Stage with Lifting Features Figure 2-3: PRO190LM Dimensions Figure 2-4: PRO190LM Accessory Tabletop Dimensions (-TT3, -TT6 Options) Figure 2-5: Dimensions for Stages without a Cable Management System (-CMS0 Option) Figure 2-6: Cantilevered Load Capability of PRO190LM Series Stages... -
Page 5: List Of Tables
List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: PRO190LM Series Specifications (-0100 to -0300) Table 1-4: PRO190LM Series Specifications (-0400 to -1000) Table 2-1: Stage Mounting Surface Flatness Requirement Table 2-2: Stage to Mounting Surface Hardware... - Page 6 Table of Contents PRO190LM Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. - Page 8 Safety PRO190LM Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Ec Declaration Of Incorporation
PRO190LM Hardware Manual Declaration of Conformity EC Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: PRO190LM Linear Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 Declaration of Conformity PRO190LM Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
The specifications in this manual pertain to the second generation of PRO LM stages. Second generation stages can be distinguished from their first generation counterparts by the second generation's curved hardcover. Contact Aerotech if you need a first generation manual. Table 1-1:... - Page 12 Overview PRO190LM Hardware Manual PRO190LM Linear Motor Stage (continued) Cable Management (Required) -CMS0 No external CMS, motor/feedback connector bracket on carriage -CMS1 External CMS for single axis -CMS2 External CMS for lower-axis of two-axis PRO XY assembly -CMS3 External CMS for lower-axis of two-axis (XZ or XT) assembly...
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Page 13: Environmental Specifications
1.2. Accuracy and Temperature Effects The accuracy specification of PRO190LM series stages is measured 25 mm above the table with the stage in an unloaded condition. The stage is assumed to be fully supported by a mounting surface meeting or exceeding the specification in Section 2.3. -
Page 14: Basic Specifications
PRO190LM Hardware Manual 1.3. Basic Specifications N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 15: Table 1-4: Pro190Lm Series Specifications (-0400 To -1000)
3. Axis orientation for on-axis loading is listed. 4. Specifications are for single-axis systems measured 25 mm above the tabletop; performance of multi-axis system is payload and workpoint dependent (consult the Aerotech factory for multi-axis or non-standard applications). www.aerotech.com Chapter 1... -
Page 16: Vacuum Operation
Special Guidelines To ensure that the PRO190LM will continue to perform well in the vacuum environment, follow the guidelines listed below (in addition to standard handling, installation, and lubrication guidelines outlined in this manual). 1. Do not remove the PRO190LM from the sealed bag until it is ready for use. -
Page 17: Chapter 2: Mechanical Specifications And Installation
Mechanical Specifications and Installation Chapter 2: Mechanical Specifications and Installation W A R N I N G : PRO190LM installation must be in accordance to instructions provided by this manual and any accompanying documentation. Failure to follow these instructions could result in injury or damage to the equipment. -
Page 18: Figure 2-1: Shipping Brackets Used On Single Axis Stages Or Upper Axes Of Xy Systems
Shipping Brackets Used on Single Axis Stages or Upper Axes of XY Systems N O T E : After removing the lifting features or shipping brackets, retain them for future use. Do not transport or ship the PRO190LM without the lifting features or shipping brackets attached. Chapter 2... -
Page 19: Figure 2-2: Pro190Lm Series Stage With Lifting Features
PRO190LM Series Stage with Lifting Features N O T E : After removing the lifting features or shipping brackets, retain them for future use. Do not transport or ship the PRO190LM without the lifting features or shipping brackets attached. www.aerotech.com... -
Page 20: Dimensions
Mechanical Specifications and Installation PRO190LM Hardware Manual 2.2. Dimensions NOTES Figure 2-3: PRO190LM Dimensions Chapter 2 www.aerotech.com... -
Page 21: Figure 2-4: Pro190Lm Accessory Tabletop Dimensions (-Tt3, -Tt6 Options)
PRO190LM Hardware Manual Mechanical Specifications and Installation 28X M6X1.0 6.6 THRU ALL 5.8 THRU ALL -TT3 MOUNTS THE FOLLOWING ADRS ADRT -150 -150 -200 DIMENSIONS: MILLIMETERS Figure 2-4: PRO190LM Accessory Tabletop Dimensions (-TT3, -TT6 Options) www.aerotech.com Chapter 2... -
Page 22: Figure 2-5: Dimensions For Stages Without A Cable Management System (-Cms0 Option)
Mechanical Specifications and Installation PRO190LM Hardware Manual MOTOR/ENCODER FEEDBACK MOTOR POWER 6 MM AIR LINE CONNECTION FORCER COOLING DIMENSIONS: MILLIMETERS CONNECTOR INTERFACE Figure 2-5: Dimensions for Stages without a Cable Management System (-CMS0 Option) Chapter 2 www.aerotech.com... -
Page 23: Securing The Stage To The Mounting Surface
W A R N I N G : Make sure that all moving parts are secure before moving the PRO190LM. Unsecured moving parts may shift and cause bodily injury. W A R N I N G : Do not attempt to manually move the PRO190LM if it is connected to a power source. -
Page 24: Attaching The Payload To The Stage
N O T E : If your PRO190LM was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the PRO190LM is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 25: Figure 2-6: Cantilevered Load Capability Of Pro190Lm Series Stages
PRO190LM Hardware Manual Mechanical Specifications and Installation Horizontal Side Offset Distance (mm) Figure 2-6: Cantilevered Load Capability of PRO190LM Series Stages Side Horizontal C.G. Horizontal Side Figure 2-7: Stage Orientations www.aerotech.com Chapter 2... -
Page 26: Speed Capability
PRO190LM Hardware Manual 2.4.1. Speed Capability To help ensure safety and prevent damage to the system, speed limitations are required for the PRO190LM. Achievable speeds are application-dependent and determined by factors such as travel length, payload, amplifier sizing and duty cycle. The Motor Sizer application supplied by Aerotech at https://www.aerotech.com/resources/motor-sizer.aspx can be used to estimate allowable speeds and... -
Page 27: Chapter 3: Electrical Specifications And Installation
Aerotech motion control systems are adjusted at the factory for optimum performance. When the PRO190LM is part of a complete Aerotech motion control system, setup usually involves connecting the PRO190LM to the appropriate drive chassis with the cables provided. Labels on the system components usually indicate the appropriate connections. -
Page 28: Motor And Feedback Connectors
N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. -
Page 29: Table 3-1: Linear Motor Connector Wiring
PRO190LM Hardware Manual Electrical Specifications and Installation Table 3-1: Linear Motor Connector Wiring Description Connector Motor Phase A Motor Phase B Motor Phase C Motor Shield (EMI shield) Reserved Reserved Reserved Reserved Frame ground (motor protective ground) Mating Connector Aerotech P/N... -
Page 30: Table 3-2: Linear Motor Limit And Encoder Connector Wiring
Electrical Specifications and Installation PRO190LM Hardware Manual Table 3-2: Linear Motor Limit and Encoder Connector Wiring (-E1 and -E2 Incremental Encoder Options) Description Connector Signal shield connection Over-Temperature Thermistor sensor +5 V supply input for feedback devices Reserved Hall Effect sensor, phase B... -
Page 31: Table 3-3: Linear Motor Limit And Encoder Connector Wiring (-E3 Absolute Encoder Option)
PRO190LM Hardware Manual Electrical Specifications and Installation Table 3-3: Linear Motor Limit and Encoder Connector Wiring (-E3 Absolute Encoder Option) Description Connector Signal shield connection Over-Temperature Thermistor sensor +5 V supply input for feedback devices Reserved Hall Effect sensor, phase B... -
Page 32: Table 3-4: General Motor Connector Wiring (For Z Or T Axes)
Electrical Specifications and Installation PRO190LM Hardware Manual Table 3-4: General Motor Connector Wiring (for Z or T Axes) Wire Gauge Description Connector AWG [mm Motor Phase A 16 [1.31] Motor Phase B 16 [1.31] Motor Phase C 16 [1.31] Motor Shield (EMI shield) 16 [1.31]... -
Page 33: Table 3-5: General Feedback Connector Wiring (For Z Or T Axes)
PRO190LM Hardware Manual Electrical Specifications and Installation Table 3-5: General Feedback Connector Wiring (for Z or T axes) Wire Gauge Description Connector AWG [mm Signal shield connection 26 [0.129] Over-Temperature Thermistor sensor 26 [0.129] +5 V supply input for feedback devices 26 [0.129]... -
Page 34: Motor And Feedback Wiring
Electrical Specifications and Installation PRO190LM Hardware Manual 3.2. Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections. THIRD PARTY CONTROLLER STAGE MOTOR CONNECTIONS HALL A (typ) HALL B (typ) HALL C (typ) Pull-Up Pull-Up +LIMIT... -
Page 35: Figure 3-3: Motor And Feedback Wiring For A Typical Vertical Or Rotary Axis Stage
PRO190LM Hardware Manual Electrical Specifications and Installation Typical Aerotech Vertical or Rotary Axis Stage THIRD PARTY CONTROLLER 16 AWG 16 AWG MOTOR 16 AWG CONNECTIONS 16 AWG HALL A 26 AWG (typ) HALL B 26 AWG (typ) HALL C 26 AWG... -
Page 36: Motor And Feedback Specifications
Requires external pull-up to +5 V (10 kΩ recommended) Notes: If the PRO190LM is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. Chapter 3... -
Page 37: Table 3-7: Pro190Lm Linear Motor Specifications (Blmc-192-A)
5. All performance and electrical specifications ±10% 6. Maximum winding temperature is 125 °C. 7. Ambient operating temperature range 0°C - 25°C; consult Aerotech for performance in elevated ambient temperatures 8. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. -
Page 38: Limits, Marker, And Machine Direction
PRO190LM Hardware Manual 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 39: Motor And Feedback Phasing
PRO190LM Hardware Manual Electrical Specifications and Installation 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Motor Phase A (ØA) Hall A Motor Phase B (ØB) Hall B Motor Phase C (ØC) -
Page 40: Figure 3-6: Analog Encoder Phasing Reference Diagram (-E1 Incremental Encoder)
Electrical Specifications and Installation PRO190LM Hardware Manual 0° 90° 180° 270° 360° 450° 540° 630° 720° 810° SIN-N 0° 90° 180° 270° 360° 450° 540° 630° 720° 810° COS-N 0° 90° 180° 270° 360° 450° 540° 630° 720° 810° 315°... -
Page 41: Chapter 4: Maintenance
4.1. Service and Inspection Schedule Inspect the PRO190LM once per month. A longer or shorter inspection interval may be required depending on the specific application, and conditions such as the duty cycle, speed, and environment. -
Page 42: Cleaning And Lubrication
When cleaning and/or lubricating components of the PRO190LM series stages: 1. Be sure to use a clean, dry, soft, lint-free cloth for cleaning. 2. Before using a cleaning solvent on any part of the PRO190LM, blow away small particles and dust with clean, dry, compressed air. - Page 43 PRO190LM Hardware Manual Maintenance N O T E : During the lubrication procedure, inspect the linear motion guides for any damage or signs of wear. The lubrication and cleaning process is outlined in the steps that follow. D A N G E R : To minimize the possibility of bodily injury or death, disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment.
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Page 44: Figure 4-1: Endplate Cover Removal (Step 2)
Maintenance PRO190LM Hardware Manual Figure 4-1: Endplate Cover Removal (Step 2) Chapter 4 www.aerotech.com... -
Page 45: Figure 4-2: Hardcover Screw Removal (Step 3)
PRO190LM Hardware Manual Maintenance PRO165LM model shown. The number of screws securing the hardcover is model dependent. Figure 4-2: Hardcover Screw Removal (Step 3) www.aerotech.com Chapter 4... -
Page 46: Figure 4-3: Hardcover Removal (Step 3)
Maintenance PRO190LM Hardware Manual Figure 4-3: Hardcover Removal (Step 3) Chapter 4 www.aerotech.com... -
Page 47: Troubleshooting
PRO190LM Hardware Manual Maintenance 4.3. Troubleshooting Symptom Possible Cause and Solution Stage will not move Shipping restraints still installed. Remove the red anodized shipping brackets. In Limit condition. Check limits (refer to Chapter 3) and refer to controller documentation for polarity and compatibility requirements (Example: voltage requirements). - Page 48 Maintenance PRO190LM Hardware Manual This page intentionally left blank. Chapter 4 www.aerotech.com...
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Page 49: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 50 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 51: Appendix B: Technical Changes
PRO190LM Hardware Manual Revision History Appendix B: Technical Changes Revision Description 1.01.00 Product update 1.00.00 New manual www.aerotech.com Appendix B... - Page 52 Revision History PRO190LM Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 53: Index
PRO190LM Hardware Manual Index Index label Lifting Instructions 2010 Limit Switch Specifications lubricants Accuracy and Temperature Effects vacuum operation acetone (caution) Lubrication Altitude lubrication schedule Ambient Temperature Attaching the Payload Maximum Achievable Velocity Motor Specifications BLMC-192 Motor Specifications mounting surface Braycote®... - Page 54 Index PRO190LM Hardware Manual Symptom Technical Support Thermistor Specifications Unpacking and Handling the Stage vacuum vacuum guidelines Vibration Warranty and Field Service Index www.aerotech.com...
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