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Related Manuals for Aerotech PRO190SV Series
Summary of Contents for Aerotech PRO190SV Series
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Page 1: Pro190Sv Hardware Manual
PRO190SV Hardware Manual Revision: 1.01.00... - Page 2 Software Activation: The following link provides information and resources to activate your Aerotech software. Link: Software Activation Manuals, Help Files, and Cable Drawings: Browse a directory of manuals, help files, and cable drawings for Aerotech software and hardware products. Link: Browse Manuals, Help Files, and Cable Drawings Frequently Asked Questions: The Frequently Asked Questions (FAQs) section provides answers to most common questions about Aerotech products.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
Motor and Feedback Wiring [15-Pin Connector for -E3, -E4, -E5, and -E6] Figure 3-3: Motor and Feedback Wiring [15-Pin Connector for -E7] Figure 3-4: Machine Direction Figure 3-5: Hall Phasing Figure 3-6: Analog Encoder Phasing Reference Diagram Figure 3-7: Encoder Phasing Reference Diagram (Standard) Figure 4-1: Hardcover Removal (PRO165SV shown) www.aerotech.com... -
Page 5: List Of Tables
List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: PRO190SV Series Specifications Table 2-1: Stage to Mounting Surface Hardware Table 3-1: Motor Connector Pinout Table 3-2: Mating Connector Part Numbers for the Motor Connector... - Page 6 List of Tables PRO190SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
Refer to www.aerotech.com for the most up-to-date information. If you do not understand the information in this manual, contact Aerotech Global Technical Support. N O T E : This product is intended for light industrial manufacturing or laboratory use. - Page 8 Safety Procedures and Warnings PRO190SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
PRO190SV Hardware Manual EU Declaration of Incorporation EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: PRO190SV Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 EU Declaration of Incorporation PRO190SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Accessory tabletop with mounting for select rotary stages Brake (Optional) Holding Brake ThermoComp (Optional) -TCMP ThermoComp integrated thermal compensation Lifting Hardware (Optional) Hoist rings Metrology (Required) -PL0 No metrology performance plots -PL1 Metrology, uncalibrated with performance plots -PL2 Metrology, calibrated (HALAR) with performance plots www.aerotech.com... -
Page 12: Environmental Specifications
1.2. Accuracy and Temperature Effects The accuracy specification of PRO190SV series stages is measured 35 mm above the table with the stage in an unloaded condition. The stage is assumed to be fully supported by a mounting surface meeting or exceeding the specification in Section 2.3. -
Page 13: Basic Specifications
PRO190SV Hardware Manual 1.3. Basic Specifications 1.3. Basic Specifications Resolution is dependent on pitch, encoder resolution, and controller interpolation. Table 1-3: PRO190SV Series Specifications PRO190SV-035 Travel 35 mm Standard ±5 µm Accuracy Calibrated ±0.75 µm Calibrated, Linear Encoder ±0.5 µm Rotary Encoder 0.025 µm... -
Page 14: Vacuum Operation
1.4. Vacuum Operation PRO190SV Hardware Manual 1.4. Vacuum Operation Aerotech can specially prepare the PRO190SV for operation in vacuum environments. Aerotech offers two vacuum preparation options; one for low vacuum (for use in atmospheric pressures to 10 Torr) and one for... -
Page 15: Chapter 2: Mechanical Specifications And Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-free air to remove any dust or debris that has collected during shipping. -
Page 16: Figure 2-1: Lifting Features (Pro225Sv Shown)
2.1. Unpacking and Handling the Stage PRO190SV Hardware Manual Figure 2-1: Lifting Features (PRO225SV shown) www.aerotech.com... -
Page 17: Dimensions
PRO190SV Hardware Manual 2.2. Dimensions 2.2. Dimensions Figure 2-2: PRO190SV Dimensions www.aerotech.com... -
Page 18: Securing The Stage To The Mounting Surface
Values provided in Table 2-1 are typical values and may not be accurate for your mounting surface. Table 2-1: Stage to Mounting Surface Hardware Typical Screw Mounting Hardware Torque M6 x 25 mm [1/4-20 x 1 in] SHCS 7 N·m www.aerotech.com... -
Page 19: Figure 2-3: Mounting Holes [Qty. 4] (Pro165Sv Shown)
PRO190SV Hardware Manual 2.3. Securing the Stage to the Mounting Surface Figure 2-3: Mounting Holes [QTY. 4] (PRO165SV shown) www.aerotech.com... -
Page 20: Attaching The Payload To The Stage
N O T E : If your PRO190SV was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the PRO190SV is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 21: Figure 2-5: Load Curve (Pro165Sv Shown)
PRO190SV Hardware Manual 2.4. Attaching the Payload to the Stage Figure 2-5: Load Curve (PRO165SV shown) The approximate torque required to turn the ball screw of PRO190SV series stages can be found from Figure or the equation that follows: (AxialLoad) - Page 22 2.4. Attaching the Payload to the Stage PRO190SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 23: Chapter 3: Electrical Specifications And Installation
Aerotech motion control systems are adjusted at the factory for optimum performance. When the PRO190SV is part of a complete Aerotech motion control system, setup usually involves connecting the PRO190SV to the appropriate drive chassis with the cables provided. Labels on the system components usually indicate the appropriate connections. -
Page 24: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 25: Table 3-1: Motor Connector Pinout
Reserved Reserved Reserved Reserved Reserved Frame Ground (motor protective ground) Table 3-2: Mating Connector Part Numbers for the Motor Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector ECK00657 ITT Cannon #DBM9W4SA197 www.aerotech.com... -
Page 26: Table 3-3: 25-Pin Feedback Connector Pinout
Common ground Common ground Reserved Reserved CCW/-LMT Brake + 1. with brake option only Table 3-4: Mating Connector Part Numbers for the Feedback Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 Amphenol #DB25S064TLF www.aerotech.com... -
Page 27: Table 3-5: 15-Pin Direct Feedback Connector Pinout [-E3, -E4, -E5, -E6]
Absolute Clock+ (Ma+) Reserved Reserved Reserved Reserved Absolute Data- (Slo-) Reserved Absolute Clock- (Ma-) Table 3-7: Mating Connector Part Numbers for the Direct Feedback Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK01021 Amphenol #17E-1725-2 Connector ECK00326 Amphenol #DA15S064TLF www.aerotech.com... -
Page 28: Motor And Feedback Wiring
3.2. Motor and Feedback Wiring PRO190SV Hardware Manual 3.2. Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring [25-Pin Connector] www.aerotech.com... -
Page 29: Figure 3-2: Motor And Feedback Wiring [15-Pin Connector For -E3, -E4, -E5, And -E6]
PRO190SV Hardware Manual 3.2. Motor and Feedback Wiring Figure 3-2: Motor and Feedback Wiring [15-Pin Connector for -E3, -E4, -E5, and -E6] www.aerotech.com... -
Page 30: Figure 3-3: Motor And Feedback Wiring [15-Pin Connector For -E7]
3.2. Motor and Feedback Wiring PRO190SV Hardware Manual Figure 3-3: Motor and Feedback Wiring [15-Pin Connector for -E7] www.aerotech.com... -
Page 31: Motor And Feedback Specifications
Note: If the PRO190SV is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. Brake Specifications Supply Voltage 24 VDC Supply Current (typical) 0.81 A (Current required to release the brake and allow motion) www.aerotech.com... -
Page 32: Table 3-9: Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 33: Limits, Marker, And Machine Direction
3.4. Limits, Marker, and Machine Direction 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 34: Motor And Feedback Phasing
3.5. Motor and Feedback Phasing PRO190SV Hardware Manual 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-5: Hall Phasing www.aerotech.com... -
Page 35: Figure 3-6: Analog Encoder Phasing Reference Diagram
PRO190SV Hardware Manual 3.5. Motor and Feedback Phasing Figure 3-6: Analog Encoder Phasing Reference Diagram Figure 3-7: Encoder Phasing Reference Diagram (Standard) www.aerotech.com... - Page 36 3.5. Motor and Feedback Phasing PRO190SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 37: Chapter 4: Maintenance
Visually inspect the stage and cables. Re-tighten loose connectors. Replace or repair damaged cables. Clean the PRO190SV and any components and cables as needed. Repair any damage before operating the PRO190SV. Inspect and perform an operational check on all safeguards and protective devices. www.aerotech.com... -
Page 38: Cleaning And Lubrication
W A R N I N G : Further disassembly of the stage is not recommended because proper assembly and calibration can only be done at the factory. In addition, a laser interferometer is required for post assembly verification to maintain warranties. Contact Aerotech for more information. -
Page 39: Figure 4-1: Hardcover Removal (Pro165Sv Shown)
PRO190SV Hardware Manual 4.2. Cleaning and Lubrication Figure 4-1: Hardcover Removal (PRO165SV shown) www.aerotech.com... -
Page 40: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 and Controller Stage moves uncon- documentation). trollably Motor Connections (refer to Chapter 3 and the Controller documentation). Stage oscillates or Gains misadjusted (refer to the Controller documentation). squeals Encoder signals (refer to the Controller documentation). www.aerotech.com... -
Page 41: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 42 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 43: Appendix B: Revision History
PRO190SV Hardware Manual Appendix B: Revision History Appendix B: Revision History Revision Description Updates were made to: EU Declaration of Incorporation 1.01.00 Section 1.3. Basic Specifications Section 3.2. Motor and Feedback Wiring Section 3.3. Motor and Feedback Specifications 1.00.00 New manual www.aerotech.com... - Page 44 Appendix B: Revision History PRO190SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 45: Index
Electrical Specifications Performance Specifications S-76 S-76 EN 60204-1 2010 Possible Cause EN ISO 12100 2010 Protection Rating Encoder Specifications protective ground connection EU 2015/863 S-76 Global Technical Support Electrical Specifications grease 14,38 Performance Specifications serial number Hall-Effect Sensors Specifications Solution www.aerotech.com... - Page 46 Index PRO190SV Hardware Manual solvents Specifications stabilizing stage stage distortion stabilizing Support Symptom Technical Support Temperature Effects Thermistor Specifications torque Troubleshooting Unpacking and Handling the Stage vacuum vacuum guidelines Vacuum Operation Vibration Warranty and Field Service www.aerotech.com...
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