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Summary of Contents for Aerotech MPS75SV
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Page 1: Mps75Sv Hardware Manual
MPS75SV Hardware Manual Revision: 1.00.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
MPS75SV Hardware Manual Table of Contents Table of Contents MPS75SV Hardware Manual Table of Contents List of Figures List of Tables Safety Procedures and Warnings EU Declaration of Incorporation Chapter 1: Overview 1.1. Environmental Specifications 1.2. Basic Specifications 1.3. Vacuum Operation Chapter 2: Installation 2.1. -
Page 4: List Of Figures
Figure 2-1: MPS75SV Dimensions Figure 2-2: MPS75SV Mounting Plate Dimensions Figure 2-3: Mounting Hole Locations Figure 2-4: Load Capability of MPS75SV Series Stages Figure 2-5: Stage Orientations Figure 3-1: Motor and Feedback Wiring (-M1 Option) Figure 3-2: Motor and Feedback Wiring (-M2 Option) -
Page 5: List Of Tables
List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: MPS75SV Series Mechanical Specifications Table 3-1: 25-Pin D Motor and Feedback Connector Pinouts (-M1) Table 3-2: 25-Pin D Motor Mating Connector (-M1) Table 3-3:... - Page 6 Table of Contents MPS75SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
This manual tells you how to carefully and correctly use and operate the MPS75SV. Read all parts of this manual before you install or operate the MPS75SV or before you do maintenance to your system. To prevent injury to you and damage to the equipment, obey the precautions in this manual. - Page 8 Electrical Safety MPS75SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
MPS75SV Hardware Manual Declaration of Conformity EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: MPS75SV Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 Declaration of Conformity MPS75SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 12: Environmental Specifications
Vibration can affect system performance. Contact Aerotech for information regarding your spe- cific application. Protection The MPS75SV is not suited for dusty or wet environments. This equates to an ingress Rating protection rating of IP00. Indoor use only Chapter 1... -
Page 13: Basic Specifications
Anodized Aluminum Body 1. Specifications are for single-axis systems measured 25 mm above the tabletop; performance of multi-axis system is payload and workpoint dependent. Consult the Aerotech factory for multi-axis or non-standard applications. 2. With Aerotech controllers. 3. Payload specifications are for a single-axis system. -
Page 14: Vacuum Operation
Stages are packaged in a special polyethylene bag. Vacuum Guidelines To ensure that the MPS75SV will continue to perform well in the vacuum environment, follow the guidelines listed below (in addition to standard handling, installation, and lubrication guidelines outlined in this manual). -
Page 15: Chapter 2: Installation
W A R N I N G : Improper handling could adversely affect the performance of the MPS75SV. Use care when moving the MPS75SV. W A R N I N G : An unsecured MPS75SV could be dragged off of a mounting surface by its unsupported cable. -
Page 16: Dimensions
MPS75SV Hardware Manual 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. Refer to the most recent edition of the Aerotech Motion Control Product Guide for the most current product information at www.aerotech.com. -
Page 17: Figure 2-2: Mps75Sv Mounting Plate Dimensions
MPS75SV Hardware Manual Mechanical Specifications and Installation Figure 2-2: MPS75SV Mounting Plate Dimensions www.aerotech.com Chapter 2... -
Page 18: Securing The Stage To The Mounting Surface
D A N G E R : To minimize the possibility of bodily injury or death, disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment. W A R N I N G : An unsecured MPS75SV could be dragged off of a mounting surface by its unsupported cable. -
Page 19: Attaching The Payload To The Stage
N O T E : If your MPS75SV was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the MPS75SV is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 20: Figure 2-5: Stage Orientations
Mechanical Specifications and Installation MPS75SV Hardware Manual Figure 2-5: Stage Orientations Chapter 2 www.aerotech.com... -
Page 21: Chapter 3: Electrical Specifications And Installation
Failure to do so may cause electric shock or damage to the equipment. W A R N I N G : The DC Power supplies for controllers must be double insulated. All Aerotech- provided power supplies are double insulated. -
Page 22: Motor And Feedback Connectors
The MPS75SV comes from the factory completely wired and assembled. Each MPS75SV is shipped with documentation regarding the wiring, controller interface connectors, and specifications. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 23: Table 3-1: 25-Pin D Motor And Feedback Connector Pinouts (-M1)
MPS75SV Hardware Manual Electrical Specifications and Installation Table 3-1: 25-Pin D Motor and Feedback Connector Pinouts (-M1) Description Connector Connector key (to prevent improper connection) Cosine-N Sine-N Marker-N 5 V Common ground 5 V Common ground Signal indicating maximum travel limit produced by negative/CCW stage direction... -
Page 24: Table 3-3: 25-Pin D Motor And Feedback Connector Pinouts (-M1 With -Hv Option)
Electrical Specifications and Installation MPS75SV Hardware Manual Table 3-3: 25-Pin D Motor and Feedback Connector Pinouts (-M1 with -HV Option) Description Connector Reserved Reserved Motor + Motor - Reserved Reserved Signal indicating maximum travel limit produced by negative/CCW stage direction... -
Page 25: Table 3-4: 25-Pin D Motor And Feedback Connector Pinouts (-M2)
MPS75SV Hardware Manual Electrical Specifications and Installation Table 3-4: 25-Pin D Motor and Feedback Connector Pinouts (-M2) Description Connector Connector key (to prevent improper connection) Reserved Reserved Reserved 5 V Common ground 5 V Common ground Signal indicating maximum travel limit produced by negative/CCW stage direction... -
Page 26: Table 3-6: 25-Pin D Motor And Feedback Connector Pinouts (-M2 With -Hv Option)
Electrical Specifications and Installation MPS75SV Hardware Manual Table 3-6: 25-Pin D Motor and Feedback Connector Pinouts (-M2 with -HV Option) Description Connector Reserved Motor Phase B Motor Phase A Motor Return / Frame Ground Reserved Reserved Signal indicating maximum travel limit produced by negative/CCW stage direction... -
Page 27: Motor And Feedback Wiring
MPS75SV Hardware Manual Electrical Specifications and Installation 3.2. Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring (-M1 Option) www.aerotech.com Chapter 3... -
Page 28: Figure 3-2: Motor And Feedback Wiring (-M2 Option)
Electrical Specifications and Installation MPS75SV Hardware Manual Figure 3-2: Motor and Feedback Wiring (-M2 Option) Chapter 3 www.aerotech.com... -
Page 29: Motor And Feedback Specifications
Requires external pull-up to +5 V (10 kΩ recommended) Notes: If the MPS75SV is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. Encoder and Limit 5 V supplies are connected to each other internally. -
Page 30: Table 3-8: Dc Motor Specifications
Electrical Specifications and Installation MPS75SV Hardware Manual Table 3-8: DC Motor Specifications DC Motor Stall Torque, Continuous 0.040 N·m Peak Torque 0.273 N·m Maximum Speed 5800 rpm Peak Current 7.06 A Continuous Stall Current 1.03 A Torque Constant 0.03867 N·m/A Terminal Resistance 2.98 Ohm... -
Page 31: Limits And Machine Direction
Electrical Specifications and Installation 3.4. Limits and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 32: Motor And Feedback Phasing
Electrical Specifications and Installation MPS75SV Hardware Manual 3.5. Motor and Feedback Phasing Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram Chapter 3 www.aerotech.com... -
Page 33: Chapter 4: Maintenance
Failure to do so may cause electric shock or damage to the equipment. 4.1. Service and Inspection Schedule Lubricant inspection and replenishment in MPS75SV series stages depends on conditions such as duty cycle, speed, and the environment. An inspection interval of once per month is recommended until a trend develops for the application. -
Page 34: Cleaning And Lubrication
Cleaning Before using a cleaning solvent on any part of the MPS75SV, blow away small particles and dust with nitrogen or, less preferably, clean, dry, compressed air. Any external metal surface of the MPS75SV can be cleaned with isopropyl alcohol on a lint-free cloth. - Page 35 MPS75SV Hardware Manual Maintenance Lubrication Take the opportunity during the lubrication procedure to inspect the precision rail guides for any damage or signs of wear. For standard applications, use NSK LG2 grease on the precision rail guides and ball screw. For vacuum applications, refer to the vacuum guidelines in Section 1.3.
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Page 36: Troubleshooting
Maintenance MPS75SV Hardware Manual 4.3. Troubleshooting Table 4-1: Troubleshooting Symptom Possible Cause and Solution In Limit condition. Check limits (refer to Chapter 3) and refer to the Controller Stage will not move documentation for polarity and compatibility requirements (Example: voltage requirements). -
Page 37: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 38 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 39: Appendix B: Revision History
MPS75SV Hardware Manual Revision History Appendix B: Revision History Revision General Information 1.00.00 New Manual www.aerotech.com Appendix B... - Page 40 Revision History MPS75SV Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 41: Index
MPS75SV Hardware Manual Index Index lubricants vacuum operation 2006/42/EC Lubrication Altitude Mechanical Specifications Ambient Temperature model numbers Attaching the Payload to the Stage mounting surface cleaning Braycote® 602EF securing stage multiaxis combinations cleaning mounting surface NSK LG2 grease solvents Cleaning... - Page 42 Index MPS75SV Hardware Manual Warranty and Field Service Index www.aerotech.com...
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