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Atlanta Attachment Company 4300B Technical Manual & Parts Lists

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Technical Manual & Parts Lists
4300B
Model
Revision 1.8 Updated June 27, 2016
Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com

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  • Page 1 4300B Model Revision 1.8 Updated June 27, 2016 Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
  • Page 3 Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.

  • Page 4: Table Of Contents

    Technical Manual & Parts Lists Contents Important Safety Instruction ........................1 Liability ..............................2 Safety Equipment on the Machines ......................3 Protective Eyewear ............................. 4 Important Notices............................5 Maintenance ..............................7 Repair ................................8 A Word to the End User..........................9 Safety Precautions ............................
  • Page 5 Technical Manual & Parts Lists 2.7.4.- Compensation and Set-up Instructions ..................32 2.7.2.- Quality Check sheet & Procedure ....................33 2.8.- Maintenance............................35 2.8.1.- Daily (8 -10 hrs. of operation) ...................... 35 3.-TECHNICAL MANUAL ........................36 3.1.- Mechanical............................36 3.1.1- Sewing Head Adjustments......................36 3.1.2- Adjusting Cutting Blades........................
  • Page 6 Technical Manual & Parts Lists 4300B Vertical Handle Inserter, 18” ......................72 4300BNN Vertical Handle Machine 18” Narrow ..................74 1366114 Guillotine Assembly,18”......................76 1366140 Guillotine Assembly, 18”......................77 1366150 Worm Gear Drive Adaptor ......................78 1961-800F Waste Assembly ........................79 4300130 Roll Holder Assembly........................
  • Page 7 Technical Manual & Parts Lists 4300103 Touch Screen Assembly ......................124 4300-PD Pneumatic Diagram ......................... 125 4300-WD Wiring Diagram ........................126...

  • Page 8: Important Safety Instruction

    Mandatory Information All persons operating and/or working on the 4300B should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction.

  • Page 9: Liability

    Technical Manual & Parts Lists Liability The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet.

  • Page 10: Safety Equipment On The Machines

    Technical Manual & Parts Lists A Word to the Operator The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. LWAYS BE CONSCIOUS OF THESE DANGERS Safety Equipment on the Machines All machines are delivered with safety equipment, which shall not be removed or...

  • Page 11: Protective Eyewear

    Technical Manual & Parts Lists Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air. Tools Always count the number of tools in your possession before starting work on the machine.

  • Page 12: Important Notices

    Technical Manual & Parts Lists Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated.
  • Page 13 Technical Manual & Parts Lists - Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work. Delivery of the Machine/Packaging Note any markings on the packaging, such as weights, lifting points and special information.

  • Page 14: Maintenance

    Technical Manual & Parts Lists Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.

  • Page 15: Repair

    Technical Manual & Parts Lists Repair Replacement Parts We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine. Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts.

  • Page 16: A Word To The End User

    Technical Manual & Parts Lists A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and/or the EC Directive on the safety of machines.

  • Page 17: Installation Manual

    Technical Manual & Parts Lists 1.- INSTALLATION MANUAL It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before Installing and operating. 1.1.- Parts and Components defi Description Gulliotine Assembly Border Tension Rod Assembly...

  • Page 18: Technical Data

    Technical Manual & Parts Lists 1.2.- Technical Data Max Speed 5.000 rpm Max Stitch Length 6 spi Border Width 8.5 to 18” Handle Width 1.5 to 2” (up to 3” handle upon request) Factory Pre-set Speed 5000 rpm Factory Pre-set Stitch length 6 spi Linear Output 69 ft/min...

  • Page 19: Installation & Set Up

    Technical Manual & Parts Lists 1.3.- Installation & Set Up  Remove any shipping straps from machine.  Inspect the machine for any damage that may have occurred during shipping. If damage is found, report this immediately to your supervisor. Document the damage and provide details and photographs.

  • Page 20: Lockout/Tagout Program

    Technical Manual & Parts Lists 1.4.- Lockout/Tagout Program "Lockout/Tagout (LOTO)" refers to specific practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities. This requires that a designated individual turns off and disconnects the machinery or equipment from its energy source(s) before performing service or maintenance and that the authorized employee(s) either lock or tag the energy-isolating device(s) to prevent the release of hazardous energy and take steps to verify that the energy has been isolated...

  • Page 21: Operating Manual

    Technical Manual & Parts Lists 2.- OPERATING MANUAL It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 2.1.- Individual Components 2.1.1.- Control Panel The Control Panel allows the operator to start and stop the automatic function of the machine, shut off power to the machine in the event of an emergency.

  • Page 22: Foot Pedal Ee24F163

    Technical Manual & Parts Lists 2.1.3.- Foot Pedal EE24F163 It is located on the front left corner of the sewing unit. It is used for a manual activation of the sewing cycle or when loading a new roll of materials. 2.1.4.- Left Head Adjustment Crank It is located on the left side of the machine.

  • Page 23: Efka Control Box

    Technical Manual & Parts Lists 2.1.6.- Efka Control Box There are 4 units located under the machine. They contain an On/Off switch which should remain in the “ON” position at all times, Puller, Sewing heads and Pre-feeder are controlled by these boxes 2.1.7.- Stepping Motors Control Boxes There are 4 control boxes located under the machine.

  • Page 24: Touch-Screen

    Technical Manual & Parts Lists 2.2.- Touch-Screen It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 2.2.1.- General Operation ATTENTION: DO NOT USE ANY SHARP OBJECTS TO TOUCH THE SCREEN The graphics images presented on the touch screen show "3-dimensional"...

  • Page 25: 2- Available Menus

    Technical Manual & Parts Lists 2.2.2- Available Menus The following is a summary of the different screens and their functions available for the Sewing Operator. 1.- Ready - New Order The normal operation of the machine is controlled from the main READY - NEW ORDER menu. From here you can start the automatic cycle and access all machine functions.
  • Page 26 Technical Manual & Parts Lists 2.- Operator Screen Operator is able to control basic functions of the machine See MACHINE TASK section for details. Rise the sewing head presser foot. Turn on Waste Venturi Left head Start sewing at low speed Right Head start sewing a low speed Activate the handle Chop...
  • Page 27 Technical Manual & Parts Lists 3.- Edit Order Access from “READY-NEW ORDER” screen. Operator will be able to edit several Order parameters. Type the number of the style required. See style number on the Style list area Storage off all the styles available See CREATE /EDIT Style section for details...
  • Page 28 Technical Manual & Parts Lists 4.- Create / Edit Style...
  • Page 29 Technical Manual & Parts Lists 5.- Advance Functions This screen allows access to SECURITY, SYSTEM INFORMATION, SHOW SETTINGS, ADVANCED SETUP, MANUAL, and CONTRAST. BORDER COMPENSATIONS: See next chapter for details. The SHOW ALL SETTINGS page displays all machine settings as a matrix and is useful for recording all settings prior to a program update or for future reference.

  • Page 30: Changing The Needle

    Technical Manual & Parts Lists 2.3.- Changing the Needle Please follow all safety procedures, turning the power off to the machine is recommended. 1. Locate the needle screw, on the front side of the needle chuck. 2. Insert a small Allen screw driver and loosen the screw. Do not remove the screw.
  • Page 31 Technical Manual & Parts Lists Left Sewing Head “Serger” Left Sewing Head “Chainstich” Right Sewing Head “Serger” Right Se wing Head “Chainstich”...

  • Page 32: Loading Materials

    Technical Manual & Parts Lists 2.5.- Loading Materials 2.5.1.- Initial Border Loading Procedure It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 1. Turn power “ON” by pressing the On button on the Main Power Switch and wait until machine arrives to READY-NEW ORDER screen 2.
  • Page 33 Technical Manual & Parts Lists 6. Using the Left Head Adjustment Crank set the Left head to the desired finished width, Feed fabric through guide assembly: over first bar, under second, then into the front guides on the main frame, across. 7.

  • Page 34: Handle Indexer Loading Procedure

    Technical Manual & Parts Lists 2.5.2.- Handle Indexer Loading Procedure. For the optimum performance and minimal machine downtime, you need to obtain two or more spools part # MMSPOOL2.13B of handle strap and store them near the machine. This method will allow quick handle spool changing when one spool runs out of material, and gives the operator some time to prepare the next spool while the machine is running.

  • Page 35: Border Splicing Method

    Technical Manual & Parts Lists 2.5.3.- Border Splicing Method When the machine runs out of border material it stops, and automatically back feeds about 10 inches to make the border splicing easier. The screen displays an “Out of Border Material” message. To make the operation of the 4300 machine more efficient, the border splicing on the Serging Station must be performed correctly.

  • Page 36: Creating A Style

    Technical Manual & Parts Lists 2.6.- Creating a Style On the “CREATE/EDIT STYLE” Menu proceed as following: 1. Select “BORDER LENGTH” and introduce the dimension “A”: from your border. Units are displayed in tenths of inches Example 314.25 inches 2. Select HANDLES” and introduce the amount of handles you will require.

  • Page 37: Set Up And Operating

    Technical Manual & Parts Lists 2.7.- Set Up and Operating It is important that the machine operator and sewing mechanical read this manual and is familiar with all the functions and safety concerns of the unit before operating. 2.7.1.- Power Up Procedure ...

  • Page 38: Setting Up The Machine To Make Borders

    Technical Manual & Parts Lists 2.7.3.- Setting Up The Machine To Make Borders If you see a message “Border Slack Warning” on the screen, open the prefeed rollers and pull back the slack border material until the prefeed loop eye is uncovered and then close the rollers. ...

  • Page 39: Compensation And Set-Up Instructions

    Technical Manual & Parts Lists 2.7.4.- Compensation and Set-up Instructions Step 1: Adjusting the Feed and Prefeed compensation Make a Queen size border without handles and measure the length. Adjust the Feed compensation value until it measures correctly. Once the border length is correct, run the Prefeed compensation test using a piece of border that has been marked with two lines that are 300”...

  • Page 40: Quality Check Sheet & Procedure

    Technical Manual & Parts Lists 2.7.2.- Quality Check sheet & Procedure Refer to the “Border Handle Quality Check sheet” on next page The operator of the 4300 Border Handle Machine must check a border four (4) times each shift (at start-up, 1st break, lunch, 2nd break) and fill out the Border Handle Quality Check sheet according to the following procedure Insert a "P"...
  • Page 41 Technical Manual & Parts Lists MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY Start 1st- Lunc 2nd- Start 1st- Lunc 2nd- Start 1st- Lunc 2nd- Start 1st- Lunc 2nd- Start 1st- Lunc 2nd- Brea Brea Brea Brea Brea Brea Brea Brea Brea Brea Piece # Size (Queen, Twin,...

  • Page 42: Maintenance

    Technical Manual & Parts Lists 2.8.- Maintenance It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. General Safety Instructions The machine shall be switched off, come to a standstill and be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever.

  • Page 43: Technical Manual

    Technical Manual & Parts Lists 3.-TECHNICAL MANUAL All maintenance should be performed by a qualified service technician. 3.1.- Mechanical 3.1.1- Sewing Head Adjustments 1.- Adjusting the needle height 1. First, check to see if the needle is inserted to the proper depth. 2.
  • Page 44 Technical Manual & Parts Lists 2.- Adjusting the lower lopper Lower looper setting distance When the lower looper is at the farthest position to the left, adjust setting distance (B) between the center line of the overlock needle and the point of the lower according to the machine type. To make this adjustment, loosen screw (5) and move looper holder (7) left or right as required.
  • Page 45 Technical Manual & Parts Lists 4.- Adjusting the double chain stitch looper 1.- Adjust clearance (a) between the center line of the double chain stitch needle and the point of the looper correctly. 1. Turn the hand wheel until the double chain stitch looper is at its farthest position to the left.
  • Page 46 Technical Manual & Parts Lists 5.- Adjusting the needle guards 1. Adjusting the overlock needle guards •When the point of the lower looper has reached the center line of the overlock needle from the left, check to see if the needle is deflected 0-0.03mm toward the operator by the lower looper.

  • Page 47: 2- Adjusting Cutting Blades

    Technical Manual & Parts Lists 3.1.2- Adjusting Cutting Blades A clean cut of the border will depend on the type of material, the sharpening of the blade and the tension of between the cutting blades. In order to adjust the tension between blades please follow these procedure.
  • Page 48 Technical Manual & Parts Lists The Handle Knife Blade 1. Make sure air is off to the system. 2. Remove the four standard hex head screws and remove feed roller assembly. 3. Loosen the two metric screws only enough to allow adjusting of the blade.
  • Page 49 Technical Manual & Parts Lists 4. The silver and black plate need to be flush. Turn of the adjustment screw very slightly clockwise to adjust the blade. 5. Each time you adjust the set screw test the cutting blade by manually pushing down and cutting a piece of border material.

  • Page 50: Pneumatic

    Technical Manual & Parts Lists 3.2.- Pneumatic 3.2.1.- Main Air pressure regulator AA198-5110 The regulator assembly is located behind the table. The regulator is for the main air pressure, this is normally set to 70 to 80 psi. The purpose of the regulator is to keep the operating pressure of the system (secondary pressure) virtually constant regardless of fluctuations in the line pressure (primary pressure) and the air consumption.

  • Page 51: Electrical

    Technical Manual & Parts Lists 3.3.- Electrical All maintenance should be performed by a qualified service technician. 3.3.1.- Main Power witch The main power On/Off switch is on the back of the machine. It is used to turn the power on to the whole machine. This machine requires 220V Single Phase 15 Amps.

  • Page 52: Sensors

    Technical Manual & Parts Lists 3.3.2.- Sensors 1.- Photoelectric Eyes FFSM312VQ There are 5 Photoelectric sensors mounted on the machine. “A” Left head Hand wheel eye. Reads a piece of reflective tape located on the pulley disks The Hand wheel eye is responsible for reporting to the Efka motor that the sewing head is sewing at the set RPM, stitch counting for all counters, and for needle position when stopping “B”...
  • Page 53 Technical Manual & Parts Lists Eye Sensor Adjustment 1. Remove the clear plastic cover from the end of the sensor. There are two adjusting screws under the cover. One is labeled “GAIN” and is used to set the sensitivity of the sensor.
  • Page 54 Technical Manual & Parts Lists Border Flaw Mark Adjustment 1. First mark a small piece of border or Handle with the definite black line. (Like the border or a handle had been marked for a flaw). 2. Place the marked piece of the border on top of the plate above the flaw mark sensor.
  • Page 55 Technical Manual & Parts Lists 3.- Air Cylinder Sensors There are several sensors locate on the cylinders. A: Hall Switch. AAEHSKQ Used on following cylinders: Border knife open & close. Handle clamp up B: Hall Switch.AAEDY59A-3M Used on following cylinders: Handle knife open &...

  • Page 56: Stepping Motor Control Box

    Technical Manual & Parts Lists 3.4.- Stepping Motor Control Box There are 3 stepping motor box located inside the machine. CONVEYORS, HANDLE LOAD, HANDLE FEED The back of the boxes has an on/off switch, fuse, and cables. Leave the on/off switch on all the time. When working on the box always disconnect the power cord before servicing.

  • Page 57: Mini Switch (Sw1)

    Technical Manual & Parts Lists 3.4.5.- Mini Switch (SW1) In case of replacement of the boxes please review following adjustments.  Switch # 1: Control the rotations of the motor CW: Clock wise rotation. CCW: Counter close wise  Switch 2: No function ...

  • Page 58: Efka Motor

    Technical Manual & Parts Lists 3.5.- Efka Motor 3.5.1.- Programming the Code Number NOTE: The parameter numbers in the illustrations below serve as examples and may not be available in all program versions. In this case, the display shows the next higher parameter number. See List of Parameters.
  • Page 59 Technical Manual & Parts Lists Parameter Selection Direct Selection...
  • Page 60 Technical Manual & Parts Lists Changing Parameter values...
  • Page 61 Technical Manual & Parts Lists Parameter Selection with the +/- Keys...

  • Page 62: To Perform Master Reset Of Parameters

    Technical Manual & Parts Lists 3.5.2.- To Perform Master Reset of Parameters: 1. Power on holding down the "P" button till "COD" is displayed. 2. Press ">>" once and enter the number "591" or 5913 for 4 digits screens 3. Press "E" twice and "093" is displayed. 4.
  • Page 63 Technical Manual & Parts Lists 2.- Left Sewing Head PARAMETER RANGE VALUE DESCRIPTION Mode of operation. MUST SET THIS PARAMETER FIRST! EB301 Treadle Mode Maximum speed when "129" is 0, 1, or 200-9900 rpm Linear acceleration 1=ccw Motor rotation External hand wheel sensor configuration.
  • Page 64 Technical Manual & Parts Lists 3.- Pre-Feed PARAMETER RANGE VALUE DESCRIPTION Mode of operation. MUST SET THIS PARAMETER FIRST! EB301 Treadle Mode 70-390 Positioning speed 0-999 Maximum speed when "129" is 0, 1, or 2. Linear acceleration 0-50 Braking power at standstill 1-CCW Motor rotation 1-55...
  • Page 65 Technical Manual & Parts Lists 4.- Puller NOTE: Program and run the Right Sew Head before programming the Puller. Use the "5131E" Efka program, or "5131I" and above for the puller. PARAMETER RANGE VALUE DESCRIPTION Mode of operation. MUST SET THIS 0-26 PARAMETER FIRST!!! EB301 treadle mode...

  • Page 66: Serial Bus

    Technical Manual & Parts Lists 3.6.- Serial Bus 3.6.1.- Technical Menus 1.- Advance Settings The ADVANCED SETTINGS from the ADVANCE FUNCTION menu accesses the advanced machine settings and functions not normally accessible by the operator. After power on or a reset, a pass code must be entered to access these screens.
  • Page 67 Technical Manual & Parts Lists 2.- Advance Manual. The four ADVANCED MANUAL pages contain buttons, shown as dark "3" dimensional rectangles, and input indicators, shown as light rectangles. The buttons are used to manually turn on or off individual output functions of the machine for testing and troubleshooting. The input indicators show if the computer can "see"...

  • Page 68: Calibrating The Touch Screen

    Technical Manual & Parts Lists 3.6.2.- Calibrating the Touch Screen If you are having troubles locating the right place to get access to the function by touching the screen a screen calibration may be required. Proceed as following: 1. Place one finger on the screen and hold it there while pushing the Green ON button.

  • Page 69: Installation Of A New Touch Screen

    Technical Manual & Parts Lists 5. Repeat step 4 where these lines intersect. NOTE: The implementation of step 3 and step 4 directly affects the validity of all the buttons in the entire program. It is very important to be accurate. Press the language button of your choice.

  • Page 70: Standard Modules

    Technical Manual & Parts Lists 3.6.4.- Standard Modules 1.- Program Module…4080-150 Stores the program information. It is also used to load program modifications or updates. For update procedures please refer to next chapter. 2.- Memory Module….4080-970 Stores the unique data required to operate this particular machine; such as serial number, original factory parameters, etc.
  • Page 71 Technical Manual & Parts Lists 5.- Update a Machine using a New Program Module NOTE: Very Important Before starting the procedure below, go to Advanced Settings and write down all the settings shown in these screens. 1. Turn off power to the machine. 2.

  • Page 72: Maintenance

    Technical Manual & Parts Lists 3.7.- Maintenance All maintenance should be performed by a qualified service technician. • Maintenance should only be performed by trained, qualified personnel. Before performing any maintenance or repair work, switch off the electrical, pneumatic, etc. power to the machine at the main source and secure it with a padlock so that it cannot be switched on again without authorization.

  • Page 73: Troubleshooting

    Technical Manual & Parts Lists 3.8.- Troubleshooting 3.8.1.- Efka Controller Error...

  • Page 74: Flow Chart Efka Error E1

    Technical Manual & Parts Lists 3.8.2.- Flow Chart EFKA Error E1...

  • Page 75: Sewing Trouble Shooting

    Technical Manual & Parts Lists Sewing trouble shooting 1. Handles are not straight a. Foot Pressure on Sergers. (Both units must have equal pressure.) b. Check top feed control box settings (They must be the same number value) c. Trim knife on sew head is dull or too low. 2.
  • Page 76 Technical Manual & Parts Lists 4. Handle already prepped error a. Check handle length eye adjustment b. Replace reflective tape on handle clamp. 5. Handle feed timeout error a. Out of handle material b. Check handle length eye adjustment c. Handle feed puller is not down or handle material is jammed.

  • Page 77: Assembly Drawings & Parts Lists

    Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or...
  • Page 78 Technical Manual & Parts Lists...

  • Page 79: 4300B Vertical Handle Inserter, 18

    Technical Manual & Parts Lists 4300B Vertical Handle Inserter, 18” AAC Drawing Number 9002862 Rev 5 NO QTY PART # DESCRIPTION 98-6819A BRKT,CORNER 2 x 10-32 4300-PD DIAGRAM,PNEUMATIC 4300-WD DIAGRAM,WIRING 4300033 DOOR,RIGHT 4300036 DOOR, CONT. BOX 4300039 DOOR,FRONT CENTER 4300130...
  • Page 80 Technical Manual & Parts Lists...

  • Page 81: 4300Bnn Vertical Handle Machine 18" Narrow

    Technical Manual & Parts Lists 4300BNN Vertical Handle Machine 18” Narrow AAC Drawing Number 9007106 Rev 3 NO QTY PART # DESCRIPTION 98-6819A BRKT,CORNER 2 x 10-32 4300-PD DIAGRAM,PNEUMATIC 4300-WD DIAGRAM,WIRING 4300033 DOOR,RIGHT 4300036 DOOR, CONT. BOX 4300039 DOOR,FRONT CENTER 4300130 ROLL HOLDER ASSY 4300160...
  • Page 82 Technical Manual & Parts Lists...

  • Page 83: 1366114 Guillotine Assembly,18

    Technical Manual & Parts Lists 1366114 Guillotine Assembly,18” AAC Drawing Number 1366114 Rev 2 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1366113 TOP BLADE, 18" CAPACITY AAFD35000 BAND, SWITCH, HSKQ,UNV. 1366144 MOUNT, PIVOT BRKT BBAW-5Z ROD END, SPHERICAL .5/16ID 1366145 MOUNT, CYLINDER PIVOT BBAW-7...

  • Page 84: 1366140 Guillotine Assembly, 18

    Technical Manual & Parts Lists 1366140 Guillotine Assembly, 18” AAC Drawing Number 1366140 Rev 0 NO QTY PART # DESCRIPTION 1366114 GULLIOTINE ASSY, 18" 1366150 ADAPTOR, WORM GEAR DRIVE SSHC01080 1/4-20 X 1-1/4 HHCS WWFS1/4 WASHER,FLAT,SAE,1/4 WWL1/4 WASHER,LOCK, 1/4 1366188 GUARD, TOP ROLLER...

  • Page 85: 1366150 Worm Gear Drive Adaptor

    Technical Manual & Parts Lists 1366150 Worm Gear Drive Adaptor AAC Drawing Number 1366150 Rev 2 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 0211-209 PLATE,NUT,10-32@2.25 CTC MMD35B12M SPROCKET,22T,DBL,3/4B 4059-DC1500 MOTOR & CONTROLLER *1 MMD35CL MASTER LINK,DBL,#35 CHAIN 1366141 MTG.

  • Page 86: 1961-800F Waste Assembly

    Technical Manual & Parts Lists 1961-800F Waste Assembly AAC Drawing Number 9002612 Rev 3...

  • Page 87: 4300130 Roll Holder Assembly

    Technical Manual & Parts Lists 4300130 Roll Holder Assembly AAC Drawing Number 4300130 Rev 1 QTY PART # DESCRIPTION 1959335 ROLL HOLDER ARM 1961141 SPINDLE ASSY, 1.5" BORE 4300199 BRAKE, WEIGHT 4300203 WEIGHT, BRAKE 4300434 SSFC98048 #10-32 X .75 SHCSF SSHC01048 1/4-20 X 3/4 HEX CAP WWFS1/4 WASHER,FLAT,SAE,1/4...

  • Page 88: 1961141 Spindle Assembly, 1.5" Bore

    Technical Manual & Parts Lists 1961141 Spindle Assembly, 1.5” Bore AAC Drawing Number 1961141 Rev 1 QTY PART # DESCRIPTION 1959-003 LOCK, HANDLE 1961142 SHAFT, .751 BORE SPINDLE 1961143 HUB, .751 BORE SPINDLE IID016X064 DOWEL PIN,1/4 X 1 iid024x064 DOWEL PIN,3/8 X 1 JJ012 3/16 DIA.

  • Page 89: 4300150 Left & Right Console Head, 18

    Technical Manual & Parts Lists 4300150 LEFT & RIGHT CONSOLE HEAD, 18" AAC Drawing Number 4300150 Rev 3 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 0411-069C BRKT, THREAD BREAK DETECT 12 4300296 GUIDE,2-THREAD 0411-070 CLAMP, SENSOR BRACKET AATPWL1 LOOM,WIRE,1"...

  • Page 90: 4300020 Left Sewing Head Assembly

    Technical Manual & Parts Lists 4300020 Left Sewing Head Assembly AAC Drawing Number 4300020 Rev 0 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 11200T BUMPER,1/4-28 AAC7S-1 CYLINDER,AIR,SA 1961-002 CUTTER,LOWER,LEFT HAND AAQME-5-8 QUICK MALE ELBOW 1961-003C CUTTER,UPPER,LEFT HAND FFSM312LVQ EYE,ELECTRIC,10-30VDC 1975-412A PLATE,NUT,4-40,.95CTC...

  • Page 91: 4300030 Right Sewing Head Assembly

    Technical Manual & Parts Lists 4300030 Right Sewing Head Assembly AAC Drawing Number 4300030 Rev 1 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 11200F BUMPER, 1/4-28 X 1-1/2L 4300322 TAB, FOOTLIFT 1962-424 EYE MOUNT, POS. 1 SENSOR AAC7S-1 CYLINDER,AIR,SA 1975-412A...

  • Page 92: 4300265 Left Head Foot Assembly

    Technical Manual & Parts Lists 4300265 Left Head Foot Assembly AAC Drawing Number 4300265 Rev 0 PART # DESCRIPTION 4300262 FOOT, LH HEAD 4300508 SHANK, LH, PEG BBB-66 BEARI NG,NEEDLE,. M1J96- SHAFT,60C,.375DI A SSBC90048 8-32 X 3/4 BUTTON 208958-B- HI NGE PI N, 1/8-44 SSSC85016 6-40 X 1/4 SOC...

  • Page 93: 4300266 Right Foot Assembly

    Technical Manual & Parts Lists 4300266 Right Foot Assembly AAC Drawing Number 4300266 Rev 0 QTY PART # DESCRIPTION 4300263 FOOT, RH HEAD BBB-66 BEARING,NEEDLE,.375B M1J96-004B SHAFT,60C,.375DIA SSBC90048 8-32 X 3/4 BUTTON CAP...
  • Page 94 Technical Manual & Parts Lists...

  • Page 95: 4300190 Generic Console, 18

    Technical Manual & Parts Lists 4300190 Generic Console, 18” AAC Drawing Number 4300190 Rev 3 NO QTY PART # DESCRIPTION 2 0411-069C BRKT, THREAD BREAK DETECT 2 0411-070 CLAMP, SENSOR BRACKET 2 1959-161 3 POS THREAD PLATE ASSY. 2 1961-800F WASTE ASSEMBLY 6 4003-I S3WT2 SENSOR,THREAD BREAK...
  • Page 96 Technical Manual & Parts Lists...

  • Page 97: 4300035 Control Assembly

    Technical Manual & Parts Lists 4300035 Control Assembly AAC Drawing Number 4300035 Rev 7 NO QTY PART # DESCRIPTION 4080-110 MODULE,QUAD I NPUT 4080-120 MODULE,DUAL OPTO-I SO 4080-130 MODULE,QUAD OPTO-I SO 4080-140 MODULE,QUAD OUTPUT 4080-150 MODULE,PROGRAM 4080-200 MODULE,AI R PRESSURE 4080-930 MODULE,DATA 4080-950...

  • Page 98: 4300065 Stepper Box Assembly

    Technical Manual & Parts Lists 4300065 Stepper Box Assembly AAC Drawing Number 4300065 Rev 0 QTY PART # DESCRIPTION 1335M-9010 BRKT, STEPPER BOX BASE 4300066 BOX, SHELF,STEPPER,DUAL 4300067 MOUNT,CONTROL BOX,SIDE AP-28-600CC CONT BOX,2 AMP MAX,SBUS AP-28-800W CONTROL BOX,STEPPER MTR MMSLD-ECH 1/2" DIA RUBBER BUMPER SSFC80024 6-32 X 3/8 FLAT CAP SSPP98032...

  • Page 99: 4300320 Right Marker Module

    Technical Manual & Parts Lists 4300320 Right Marker Module AAC Drawing Number 4300320 Rev 0 PART # DESCRIPTION PART # DESCRIPTION 1959-015 NUTPLATE, 10-32,3.25 OC AAESY3140 VALVE, REPLACEMENT 3200PMC MARKING MODULE 15 * 20 FT AATP5/32 TUBING, 5/32 OD 4300-PD2 PNEUMATIC DIAGRAM * 10"...
  • Page 100 Technical Manual & Parts Lists...

  • Page 101: 4300270 Right Top Belt Feed Assembly

    Technical Manual & Parts Lists 4300270 Right Top Belt Feed Assembly AAC Drawing Number 4300270 Rev 0 NO QTY PART # DESCRIPTION 1325-39C SPRI NG CLI P 1342Z-201 ROLLER,DELRI N,TOP BELT FD 3517 WASHER,THRUST,BRONZE 3554-2A PULLEY,GEAR,1/5 PI TCH 49023 ROLLER,FRONT 49038 BELT COVER SPACER 4300024...
  • Page 102 Technical Manual & Parts Lists...

  • Page 103: 4300280 Left Top Belt Feed Assembly

    Technical Manual & Parts Lists 4300280 Left Top Belt Feed Assembly AAC Drawing Number 4300280 Rev 0 NO QTY PART # DESCRIPTION 1325-39G SPRING CLIP 1342Z-201 ROLLER,DELRIN,TOP BELT FD 3517 WASHER,THRUST,BRONZE 3554-2A PULLEY,GEAR,1/5 PITCH 49023 ROLLER,FRONT 49038 BELT COVER SPACER 4300024 PLATE,NUT 1/4-20,2.50 CTC 4300050...

  • Page 104: 4300325 Left Marker Module

    Technical Manual & Parts Lists 4300325 Left Marker Module AAC Drawing Number 4300325 Rev 0 PART # DESCRIPTION PART # DESCRIPTION 1959-015 NUTPLATE, 10-32,3.25 OC AAESY3140 VALVE, REPLACEMENT 3200PMC MARKING MODULE 15 * 20 FT AATP5/32 TUBING, 5/32 OD 4300-PD2 PNEUMATIC DIAGRAM * 10"...

  • Page 105: 3200Pmc Marking Module

    Technical Manual & Parts Lists 3200PMC Marking Module AAC Drawing Number 9002562 Rev 0 QTY PART # DESCRIPTION 3200302 PEN CAP 3200303 PLATE, CAM 3200312 GUIDE PIN, THREADED 3200313 MOUNTING BRKT. 3200314 BRACKET, CYL ROD MOUNT 3200PM-3001 HOLDER, PIN AAC8D-2 CYLINDER, AIR AAQMC-5-10 QUICK MALE CONNECT...
  • Page 106 Technical Manual & Parts Lists...

  • Page 107: 4300170 Border Prefeed Assembly

    Technical Manual & Parts Lists 4300170 Border Prefeed Assembly AAC Drawing Number 4300170 Rev 4 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 40-609B TUBE, UNCURLING AIR FFSM312LVQ EYE,ELECTRIC,10-30VDC 211-203A CABLE,SBUS,REED SW,9' MM431-4 CASTER,4",W/LOCKS 0411-1063 THREADED ROD MML-2 LEVELING PAD, 5/8-11 0411-3014F CABLE,PROX SW, 14'...
  • Page 108 Technical Manual & Parts Lists...

  • Page 109: 32005600 Prefeed Roller Assembly

    Technical Manual & Parts Lists 32005600 Prefeed Roller Assembly AAC Drawing Number 9002298 Rev 4 QTY PART # DESCRIPTION 1278-7055D PROX SWITCH W/PLUG,12" 1325-11 ROD END,MALE, .5I.D.X.5-2 32005602 ROD,STRAIGHT,60C, 1/2X20 32005603 BAR, PIVOT MOUNTING 32005604 BRACE, PREFEED 32005605 ROLLER, 16.0 L, 1.9 OD, 32005606 COVER 32005607...

  • Page 110: 32005650A Bottom Puller Roller Assembly

    Technical Manual & Parts Lists 32005650A Bottom Puller Roller Assembly AAC Drawing Number 9002271 Rev 4 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 0411-016 PLATE,NUT,MOTOR MOUNT GG150L050 BELT, 3/8P, 40T, 1/2W 32005652 PLATE,BEARING MOUNT PP10LF050M3 PULLEY, GEAR, 3/8P, 10T, 32005653 BRACKET,GUARD PP24LB050M1...

  • Page 111: 4300221 Insert Rail Assembly, 18

    Technical Manual & Parts Lists 4300221 Insert Rail Assembly, 18” AAC Drawing Number 4300221 Rev 0 QTY PART # DESCRIPTION 1356142 BLOCK, RAIL STOP 4300222 BRKT, MTG, LINEAR RAIL MMAGH25CAN LINEAR BEARING MMAGR251070N RAIL,LINEAR AG SERIES SSSC01040 1/4-20 X 5/8" SOC CAP SC SSSC98056 10-32 X 7/8 SOC CAP...

  • Page 112: 4300223 Cable Rack Assembly

    Technical Manual & Parts Lists 4300223 Cable Rack Assembly AAC Drawing Number 4300223 Rev 0 QTY PART # DESCRIPTION 4300141 BRKT, MTG, CABLE TRACK 4300224 SUPPORT, CABLE TRACK,18" AAF3/16 CLAMP, BLACK PLASTIC MM45021-22 DUCT,WIRE PLASTITRAK NNK1/4-20 NUT,HEX,KEP,1/4-20,W/LOCK SSBC01040 1/4-20 X 3/4 BUT CAP SC SSBC01048 SCREW,BUTTON CAP,1/4- 20X3/4,SS SSBC90020...

  • Page 113: 4300225 Border Tension Road Assembly

    Technical Manual & Parts Lists 4300225 Border Tension Road Assembly AAC Drawing Number 4300225 Rev 0...
  • Page 114 Technical Manual & Parts Lists...

  • Page 115: 4300285 Encoder Assembly

    Technical Manual & Parts Lists 4300285 Encoder Assembly AAC Drawing Number 4300285 Rev 1...
  • Page 116 Technical Manual & Parts Lists...

  • Page 117: 4300310 Border Tension Assembly

    Technical Manual & Parts Lists 4300310 Border Tension Assembly AAC Drawing Number 4300310 Rev 0 QTY PART # DESCRIPTION 1355081 BRKT,LIFT,R.H 1355083 BRKT,LIFT,LEFT 1961-304 HINGE PLATE,PULLER 1961-305 TOP,LEFT SIDE,PULLER 1961-306 TOP,RIGHT SIDE,PULLER 1961-307A PLATE,TOP,PULLER 1961-311A ROD,STRIAIGHT,CRS,1/2X21 1961-313A PLATE,BASE,PULLER 1961-371A GUARD,ROLLER 4300297 GUARD,TOP 4300298...
  • Page 118 Technical Manual & Parts Lists...

  • Page 119: 4300230 Handle Cut, Insert 18

    Technical Manual & Parts Lists 4300230 Handle Cut, Insert 18” AAC Drawing Number 4300230 Rev 2 NO QTY PART # DESCRIPTION 4300015 FEED AND CUT ASSY 4300069 PLATE, DRIVE 4300071 BRKT, SUPPORT, INSERT 4300076 GUIDE, EDGE, BORDER 4300080 HANDLE INSERT DRIVE ASSY 4300115 CLAMP, BELT 4300177...

  • Page 120: 4300300 Roll Holder Assembly

    Technical Manual & Parts Lists 4300300 Roll Holder Assembly AAC Drawing Number 4300300 Rev 0...
  • Page 121 Technical Manual & Parts Lists...

  • Page 122: 4300400 Handle Cut, Insert, 18

    Technical Manual & Parts Lists 4300400 Handle Cut, Insert, 18” AAC Drawing Number 4300400 Rev 1 NO QTY PART # DESCRIPTION 4300069 PLATE, DRIVE 4300071 BRKT, SUPPORT, INSERT 4300076 GUIDE, EDGE, BORDER 4300115 CLAMP, BELT 4300227 ROD, BORDER SUPPORT 4300228 BAR, BEARING SUPPORT 4300240 HANDLE CLAMP ASSY, 18"...
  • Page 123 Technical Manual & Parts Lists...

  • Page 124: 4300240 Handle Clamp Assembly, 18

    Technical Manual & Parts Lists 4300240 Handle Clamp Assembly, 18” AAC Drawing Number 4300240 Rev 0 PART # DESCRIPTION 4300057 SPACER, PIVOT, RIGHT 4300061 LEVER, PIVOT, CLAMP 4300068 SPACER, PIVOT, LEFT 4300234 PLATE, MTG, MAIN 4300236 GUIDE, HANDLE 4300237 SHAFT, PIVOT, CLAMP 4300238 PLATE, CLAMP 4300239...
  • Page 125 Technical Manual & Parts Lists...

  • Page 126: 4300410 Handle Guide Assembly

    Technical Manual & Parts Lists 4300410 Handle Guide Assembly AAC Drawing Number 4300410 Rev 0 QTY PART # DESCRIPTION 4300109 PLATE, COUPLER, CYLINDER 4300232 PLATE, CLAMP, LOWER 4300233 GUIDE, HANDLE 4300430 BRACE, SUPPORT, UPPER AA198-2201 FLOW CONTROL,1/8PTX5/32 AACMGPM2520 CYLINDER,AIR,DUAL ROD AACMGPM2575 CYLINDER,AIR,DUAL ROD AAEDY59A-3M...
  • Page 127 Technical Manual & Parts Lists...

  • Page 128: 4300415 Feed & Cut Assembly

    Technical Manual & Parts Lists 4300415 Feed & Cut Assembly AAC Drawing Number 4300415 Rev 0 NO QTY PART # DESCRIPTION NO QTY PART # DESCRIPTION 1975-412A PLATE,NUT,4-40,.95CTC MML050 SPIDER, COUPLING 4300399 PLATE, MTG, FEED & CUT MML050-375 COUPLING,3/8 BORE 4300402 BLOCK, UPPER CUTTER NNH1/4-20...

  • Page 129: 4300420 Handle Insert Drive Assembly

    Technical Manual & Parts Lists 4300420 Handle Insert Drive Assembly AAC Drawing Number 4300420 Rev 0 NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION 1278-7055A PROX SWITCH W/PLUG SSFC01040 1/4-20 X 5/8 FLAT ALN CAP 4300116 STUD, IDLER PULLEY SSFC01048 1/4-20 X 3/4 FLAT CAP 4300117...

  • Page 130: 33008708 Ball Bearing Disc Assembly

    Technical Manual & Parts Lists 33008708 Ball Bearing Disc Assembly AAC Drawing Number 9000904 Rev 4 PART # DESCRIPTION 33008604 CONE, SPOOL 33008602 HUB, FLANGE 3/4 BORE SEE CHART SEE CHART 33008601 HUB, CENTER, 3/4 SHAFT BB23216-88 BEARING,BALL,1.0B RRLC026B1 SPRING,COMP .026X.18X.25 JJ012 3/16"...
  • Page 131 Technical Manual & Parts Lists 4300103 Touch Screen Assembly AAC Drawing Number 4300103 Rev 1 NO QTY PART # DESCRIPTION 0411-3708 NUT PLATE,BOX MOUNT 1278-6010 START/STOP BUTTON ASSY 28201 BLOCK,CROSS,(LARGE) 4080-004 TOUCH SCREEN 4300104 MOUNT, TOUCH SC AND 4300114 ROD MOUNT, NNE1/4-20 NUT,ELASTIC LOCK,1/4-20 SSHC01080 1/4-20 X 1-1/4 HHCS...
  • Page 132 Technical Manual & Parts Lists 4300-PD Pneumatic Diagram 125907B...
  • Page 133 Technical Manual & Parts Lists 4300-WD Wiring Diagram 125903A...
  • Page 134 Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.
  • Page 135 Declaración de Garantía Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de material y de mano de obra durante un período de ochocientos (800) horas de operación o cien (100) días, cual llegue primero.
  • Page 136 Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA...

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