Page 1
Digital Laser MFP SF-830/SF-835P Msys830/Msys835P ML-920 SERVICE MANUAL Contents Digital Laser MFP 1. Precautions 2. Specifications 3. Disassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. Block Diagram 7. Connection Diagram 8. Dual Line Option...
Page 2
ITSELF system Samsung Electronics Co., Ltd. VERSION NO. : 1.01 CODE : JC-0069A “http://itself.sec.samsung.co.kr” - This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. -...
Page 3
Copyright Act. Specifications are subject to change without prior notice. Samsung Electronics Digital Printing CS Group Copyright (c) 2002. 6.
Page 5
• Paper Jam(Jam 1)......................page(4-36) • Engine Error........................page(4-37) 4-7-3 Toner Cartridge and Drum Cartridge Service ..........page(4-38) 4-7-3-1 Signs and Measures at Poor toner cartridge .......... page(4-39) 4-7-4 The cause and solutions of bad environment of the software ...... page(4-42) Samsung Electronics...
Page 6
8-3 Dual Line Board Connector Pin Assignment ............page(8-2) 8-4 Troubleshooting of Dual Line Board ..............page(8-3) 8-4-1 Troubleshooting Flow Chart ................page(8-3) 8-4-2 Dual Line Board error..................page(8-3) 8-4-3 Modem interface error................... page(8-4) 8-4-4 LIU interface error ..................page(8-5) Samsung Electronics...
6. Observe the original lead dress, especially near sharp edges, AC, and high voltage power sup- plies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Samsung Electronics...
2. Be sure to replace the battery with the same or 4. Dispose of used batteries according to the manu- equivalent type recommended by the manufac- facture’s instructions. turer. Samsung Electronics...
Cotton Swab Standard: Equipment to check the weight of consum- Standard: For general home use, for medical service. ables(toner cartridge) supplied by Samsung Electron- ics. (The gram unit can be measured.) Cleaning Equipments a IPA(Isopropyl Alcohol)dry cloth or a soft stuff neutral detergent.
Tone only user modeTone/Pulse selectable in tech mode. 2-7 Consumables Item Description Type Separate type (Toner Cartridge / Drum Cartridge) Life Toner Cartridge 6,000 sheets ( 5% coverage pattern, simplex normal mode ) Drum Cartridge 15,000 sheets (simplex normal mode ) Samsung Electronics...
2. Unplug the power cord. 3. Use a flat and clean surface. 4. Replace only with authorized components. 5. Do not force to remove or planten plastic-material components. 6. Make sure all components are in their proper position. Samsung Electronics...
1. Open the Side cover. 2. Remove he four screws securing the Cover Rear Ass’y. Cover Rear Ass’y 3-3 Rear Cover 1. Remove the six screws securing the Rear Cover. 2. Separate the Rear Cover from the Base Frame and Scanner Ass'y. Samsung Electronics...
2. Remove the six screws and take out the Shield Main Upper. 5. Unplug the one connector from the Main Board and remove two screws. 3. Remove the three screws, as shown below. 6. Pull up the Scanner Ass'y in the direction of arrow. Samsung Electronics...
2. Remove the two screws securing the Scanner Ass'y. 3. Pull the OPE Ass'y as shown below. 6. Remove the Contact Rubber from the unit. 4. Unplug the two connector from the OPE Ass'y. 7. Remove the Key Pad from the unit. Samsung Electronics...
5. Take out the Housing Upper ADF, as shown below. Housing Upper ADF 3. Push the part to the arrow direction (to the inner), unlatch the part to the arrow direction and remove Guide Lower Ass'y. Guide Lower Ass’y Samsung Electronics...
5. Unlatch the Scan Roller gear part and remove it, as shown below. Scan Roller 6. Unlatch the ADF Roller gear part and remove it, 3. Remove the seven screws securing the ADF as shown below. Lower Ass'y. ADF Roller Samsung Electronics...
Page 21
11. Unlatch the Cover Switch and remove it, as Take out the CIS Ass'y. shown below. Cover Switch CIS Ass’y 12. Unlatch the both side and remove the Scan 9. Remove the one screw securing the CIS Bracket Board. and take out the CIS. CIS Bracket Samsung Electronics...
Tray-Case from the Tray Link. The Tray Link (inner side) locates at an angle of 45˚ from the Side Cover Ass’y and then remove the Tray Link. MP Tray Tray Link Tray-Case Samsung Electronics...
1. Unite the part and home to the projection 1. Take out the Transfer Roller, as shown below. part of the Side Cover assembly, and widen them from each other to dissemble the Side Cover Ass’y. Deplex Ass’y 3-10 Samsung Electronics...
3. Unplug the one connector. 7. After remove the two screw and open the Lower Ass’y froward tack out the Heat Roller Ass’y from Upper Fuser Ass’y. 4. Remove the three screws and take out the Fuser Ass'y. Heat Roller Samsung Electronics 3-11...
- Rear Cover (see page 3-2) - Cover Rear Ass’y (see page 3-2) - Scanner Ass'y (see page 3-3) - Side Cover Ass'y (see page 3-9) 2. Remove three screws, unplug four connectors and unlatch the Dummy Base Frame, as shown below. 3-12 Samsung Electronics...
1. Before you remove the Cover Paper Exit Ass'y, 2. Remove two screws and Cover Paper Exit Ass'y, you should remove: as shown below. - Rear Cover (see page 3-2) - Cover Rear Ass’y (see page3-2) - Scanner Ass'y (see page3-3) Cover Paper Exit Ass’y Samsung Electronics 3-13...
- Rear Cover (see page 3-2) - Shield Main Upper (see page 3-2) 2. Unplug the two connectors. (Main Motor:9pin, Duplex Solenoid : 2pin) Dust Fan 4. Remove the five screws and take out the Drive Ass'y. Drive Ass’y 3-14 Samsung Electronics...
- Side Cover Ass'y (see page 3-9) - Exit Ass'y (see page 3-12) - Cover Paper Exit Ass'y (see page 3-13) 2. Remove three screws and take out the Shield SMPS Upper. 4. Remove the SMPS, as shown below. SMPS Samsung Electronics 3-15...
- Rear Cover (see page 3-2) - Cover Rear Ass’y (see page 3-2) - Scanner Ass'y (see page 3-3) - Side Cover Ass'y (see page 3-9) - Exit Ass'y (see page 3-12) 2. Unplug the two connectors. 3-16 Samsung Electronics...
Dummy Scan Lower. Dummy Base Frame Cam Jam Remove 5. Remove the seven screws and take out the Main Frame Ass'y. Main Frame Ass’y Front Cover 3. Remove the Locker Deve. Cover Motor Bracket Lock Deve Samsung Electronics 3-17...
Disassembly and Reassembly * Cover Exit Rear 1. Remove the one screw and take out the Panel 2. Remove the one screw and Cover Exit Rear, as Connect MPF. shown below. Cover Exit Rear 3-18 Samsung Electronics...
Disassembly and Reassembly * MP Ass'y 1. Unplug the two connectors. 3. Release the SMPS fit. Pull the MP Ass'y Upward and remove it. MP Ass’y 2. Remove the four screws and take out the Dummy Cover. Dummy Cover Samsung Electronics 3-19...
1. Unplug the three connectors. 3. Remove the four screws and take out the Pick Up Ass'y, as shown below. 2. Remove the two screws and take out the Cas- sette Rail. Guide Paper Out Pick-up Ass’y Cassette Rail 3-20 Samsung Electronics...
2. Remove the five screws and take out the Main Main Lower. PBA from the Shield Main Lower. Main PBA Shield Main Lower 3. Remove the one screw and unlatch the LIU PBA securing the Main PBA and remove it. LIU PBA Main PBA Samsung Electronics 3-21...
5. Unplug the one connector from the Main PBA, as shown below. 3. Remove the nine screws securing the Top Cover and remove it. 6. Remove the two screws securing the Guide Paper Upper and remove it. 3-22 Samsung Electronics...
Page 36
8P Harness 9. Remove the two screws securing the Motor 12. Remove the one screw securing the Ground Ass'y and remove it. Cable. Remove the Ground Cable frome the Plate Ground. Motor Ass’y Samsung Electronics 3-23...
Page 37
15. Remove the four screws securing the Main Ground and remove it, as shown below. PBA and remove it. Plate Ground 14. Remove the four HV Shaft and HV Spring, as shown below. HV Shaft HV Spring 3-24 Samsung Electronics...
15000 print pages. NO CARTRIDGE When the machine detected the toner cartridge has Install the Cartridge. not been installed. BYPASS JAM When the machine detected the non-feeding from Open the side Cover and clear the jam. BYPASS Tray. Samsung Electronics...
Page 40
Thermister does not connected to main board or con- Check thermister contact point, Heating tact point is not coupled tightly in power on. Camp & Thermostat. Heating Error During operation, Temperature does not go up. Check thermister contact point & Heating Lamp. Samsung Electronics...
To return to normal user mode, press MENU, #, 1, 9, 3, 4 in sequence again, or turn the power off, then on by unplugging and plugging the power cord. Options changed while in service mode do not remain changed unless you clear the machine’s memory. Samsung Electronics...
TX JOURNAL (Menu + One-touch20) The same as User Mode. RX JOURNAL (Menu + One-touch21) The same as User Mode. HELP LIST (Menu + One-touch22) MSG. CONFIRM SCHEDULE JOB PHONE BOOK SYSTEM DATA TRANSMISSION RECEPTION HELP LIST PROTOCOL ERROR CODE Samsung Electronics...
2. Push the ENTER button. 3. Select you country. 4. Push the ENTER button then it will be all memory clear. . NOTICE : Always perform the memory clear after replace the main board. Otherwise, the system may not operate properly. Samsung Electronics...
3. Always use a clean white paper in ADJUST SHADING (Maximum paper width: Letter Size). ADJUST SHADING may be performed even in the User Mode but ADJUST SHADING profile is output only in the TECH MODE. < ADJUST SHADING > Samsung Electronics...
Page 46
It is needed in the production progress. Service person doesn't need to use it. ROM TEST Use this feature to test the machine'S ROM. The result and the software version appear in the LCD display. • FLASH VER : 1.00 V • ENGINE VER :1.00V Samsung Electronics...
Page 47
PROGRAM DIAL It is a function setting transmitting conditions to transmit to specific address preliminary. When user transmit specific address set this function, the condition sapplied automatically. 4-10 Samsung Electronics...
It lists all telephone numbers that have been stored in the machine. SCHEDULE JOB This list shows a specific information on the documents currently stored for delayed transmission. It provides the operation number, starting time, type of operation, etc. ERROR CODE It shows error history occurred using product. Samsung Electronics 4-11...
1. sending and receiving fax must be the same model. 2. A sending fax must be set up as ECM mode, and a receiving memory must be set up as 100%. If not, the function operates abnormally. 4-12 Samsung Electronics...
Method : Press MENU, #, 1, 9, 3, # in sequence.Firmware version is displayed on LCD. FLASH VER : 1.00 ENGINE VER : 1.00 Press 1( in the number keypad) : The LCD display shows "Updated date" Press 2( in the number keypad) : The LCD display shows "Product first use date" Samsung Electronics 4-13...
When the function is on, sentence to explain the condition of engine is printed in the below section of the printing output. It is needed in the development progress. Service person doesn't need to use it.4-7 Troubleshooting 4-14 Samsung Electronics...
1. LSU light power normal? 1. Check the rated level and replace. 2. Bias voltage output is high? 2. Set to power rating. 3. Video data is always supplied? 3. Replace defected board. Digital Printer Digital Printer Samsung Electronics 4-15...
Page 53
2. The toner cartridge is out of position? 2. Checkand adjust. Partial blank image 1. Develope roller scar or particle. 1~2. Replace toner cartridge. (periodic) 2. Scar or particle. (94 mm) 3. Transfer roller scar or particle . 3. Replace transfer roller. (47 mm) 4-16 Samsung Electronics...
Supply Roller 35.8 mm Horizontal dark band Develope Roller 44.8 mm Horizontal dark band Transfer Roller 57.8 mm Black side contamination/transfer fault Heat Roller 82.5 mm Black spot, White spot Pressure Roller 69.1 mm Black side contamination Samsung Electronics 4-17...
LSU transit to High/Low the defective component when printing? or board The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine Samsung Electronics 4-18...
Page 56
This could occurs when he power of LSU is low or life the density is low due to the obstacles on the window -> Replace LSU or clean the window Replace the toner cartridge 4-19 Samsung Electronics...
-> Repair or replace the boards Replace LSU Is charge voltage supplied Repair or replace HVPS from HVPS? Is the Hsync/ signal received Replace LSU in LSU? Charge part's contact is bad -> Repair or replace toner cartridge Samsung Electronics 4-20...
OPC of Check both if the toner cartridge's developer and LSU prevent the counter is over its guaranty and path -> Remove the obstacles amount of the toner material -> Replace the toner cartridge 4-21 Samsung Electronics...
Toner over supply due to the Works adjustment fault of metering correctly after blade in developer replaced LSU? -> Replace developer The power of LSU is set high or internal problem -> Replace LSU or adjust volume Samsung Electronics 4-22...
Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose -> If not, replace PTL Internal blade or supplying part of the developer is defective -> Replace the toner cartridge 4-23 Samsung Electronics...
OK? (-300V) HVPS Operating/storage There may be a problem in toner temperature is too low or layer control in toner cartridge not recommended -> Replace the developer paper used? Use the machine with recommended paper and at condition Samsung Electronics 4-24...
Check toner is stuck onto since the obstacles toner material dropped the P/R or H/R in fuser stuck to charge roller onto the paper -> -> Clean it or replace -> Clean the Charge Roller Replace the developer and then reprint. 4-25 Samsung Electronics...
(38mm) -> Repair/replace HVPS, developer The OPC is damaged due to Heat roller is ruined the irregular transfer voltage -> Replace the roller of HVPS -> Repair/replace HVPS -> If the same problem persists, replace the developer Samsung Electronics 4-26...
Bad images Any obstacles supply from developer around the no image on the PTL lamp? -> Replace developer area? Light distortion due to Clean the window of PTL the mirror ruined or LSU's diffused reflection -> Replace LSU 4-27 Samsung Electronics...
Obstacles stuck on OPC's D/R in developing unit has surface the defect -> Clean the OPC and -> Replace the developer machine or replace developer When putting in/out the developer, scratch is made -> Replace the developer Samsung Electronics 4-28...
Other parts are touching the When multi-page OHP printng, fan and prevents it from less than 10 films are revolution guranteed. (Reduce the -> Check and repair number of films and re-insert after paper check LED if off) 4-29 Samsung Electronics...
3 Kg) 3.5mm? Replace the control The paper used is too component on Main thick or contains too much cotton in it -> Re-test with the Check any contact recommended paper problem in thermistor and repair Samsung Electronics 4-30...
Clean around fuser. 2. Paper is curled in the exit cover?. 2. Check locking works wells. Watch whether the ribs of exit cover hace any burr or resisitive edge. If they do, remove obstacles or replace. 4-31 Samsung Electronics...
Page 69
1. Check whether the Reg. sensor is working or not. ADF. 2. Check whether the Feed Roller is working or not. Does it curl while coming out? 1. Check the Open Cover whether there are bosses. 2. Check the ADF ass'y is well assemble. Samsung Electronics 4-32...
-> Replace the boards Detect failure due to the Repair/replace the Remove the shortage board which detects side board or replace the board cover open or switch error -> Replace the board or switch 4-33 Samsung Electronics...
If not check the CN6 on the power board. The voltage of pin #60 of U51 Thermistor, connecting point or engine (CPU) on the Main PBA board defect -> Repair/replace the is about 2.65V when component/board printing? Samsung Electronics 4-34...
Switch them Does the Pull out the Paper end curled? extender pulled out? extender <Recommendation> Use the recommended Use the MPF for the thick and quality paper paper such as envelope and cardstock 4-35 Samsung Electronics...
Adjust the paper guides to fit the or sensitive paper to is grounded Check paper width static electricity? the shutter prevents feeding The force of springs pressing the developer is weak -> Check guide-DEVE Use the recommended paper Samsung Electronics 4-36...
(Main B'D to LSU) Check Main B'D CN1-9, Replace Main PBA P_MOTOR Signal Check Main B'D CN1-8, Replace LSU LREADY Signal Check Main B'D CN1-4, Replace Main PBA LDON Signal Check Main B'D CN1-1, Replace LSU HSYNC Signal 4-37 Samsung Electronics...
4-7-3 Toner Cartridge and Drum Cartridge Service It is not guaranteed for the default caused by using other toner and Drum Cartridge cartridge other than the cartridge supplied by the Samsung Electronic or caused by non-licensed refill production. Precautions on Safe-keeping of the Drum Cartridge Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.
2. Check whether it could be recycled. contaminated with toner. (1)Check whether foreign sub- stances or toner are stuck to the terminal (contact point) of the developer. (2)Check whether the state of the terminal assembly is normal. 4-39 Samsung Electronics...
Page 77
(contact point) of the cled over 2 times. developer. (2)If toner nearly being expired are col- (2)Check whether the state of the lected to use, it is judged as the recycled terminal assembly is normal. developer. Samsung Electronics 4-40...
Page 78
Clean the terminals of the nal(point of contact) of the charged roller, then recheck it. developer and the state of assembly. (Especially check the charged roller terminal.) 4-41 Samsung Electronics...
Turn the PC and printer off, and reboot the system to print again. If not solved, double-click the printer in my computer If the regular fonts are not printed this time again. the cable must be defective so replace the cable with new one. Samsung Electronics 4-42...
Before choosing the document, the menu is still inactive. Or put the document out of the list and repeat the routine as in the above or finish the spool manager. 4-43 Samsung Electronics...
5. Exploded View & Parts List You can searc for the updated part code through ITSELF Web Site URL : http://itself.sec.samsung.co.kr 5-1 Main Exploded View & Parts List ........page(5-2) 5-2 Scanner Ass’y Exploded View & Parts List ......page(5-5) 5-3 ADF UpperAss’y Exploded View &...
Page 82
Exploded Views and Parts List Appendix information The following list shows different materials by model. The material codes mentioned in themanual are subject to change without prior notice. For the latest exact information, see ITSELF SYSTEM. (http://itself.sec.samsung.co.kr) •SF-835P/XAA •SF-830/XAA DESCRIPTION SEC.CODE...
Exploded Views and Parts List 5-1. Main Exploded View & Parts List Samsung Electronics...
Page 84
JC70-00244A ASSY PBA SUB-LIU refer to info. PMO-DUMMY BASE FRAME JC72-00789A IPR-SHIELD MAIN LOWER JC70-00245A PMO-COVER FEED AY JC72-00801A PMO-COVER BRKT MOTER JC72-00834A PMO-GUIDE PAPER OUT JC72-00835A SHEET-CONNECTOR JC63-00072A O : Service available X : Service not available Samsung Electronics...
Page 85
MEA UNIT-HOLDER GND ASS’Y JC97-01574A 53-1 SPRING ETC-TR_R 53-2 PMO-BUSH 53-3 PMO-HOLDER GEAR TR MEA ETC-COVER REAR ASS’Y JC97-01620A 54-1 PMO-GUIDE-EXIT-OPEN JC72-00939A 54-2 PMO-COVER REAR JC72-00915A ELA UNIT-CSF ASS’Y(ZEUS) OPTIONAL O : Service available X : Service not available Samsung Electronics...
Exploded Views and Parts List 5-2. Scanner Ass’y Exploded View & Parts List Samsung Electronics...
Page 87
PMO-TRAY INPUT DOC JC72-00897A AS-OPE ASS'Y refer to info. PCT-COVER LCD refer to info. CBF HARNESS-OPE JC39-00167A AS-HOU LOWER ASS’Y JC81-00785A PMO-TRAY LINK,MP JC72-00857A IPR B/K JOINT COVER JC70-00297A SCREW-TAPTITE 6003-000196 O : Service available X : Service not available Samsung Electronics...
Exploded Views and Parts List 5-3. ADF Upper Ass’y Exploded View & Parts List 17-1 17-2 17-3 17-4 17-5 17-6 17-7 Samsung Electronics...
Page 89
MEA HOU-PRESSER ADF ASSY JC97-01664A 17-1 PMO-HOLDER ADF 17-2 IPR-SPRING ADF1 17-3 IPR-SPRING ADF2 17-4 PPR-FILM ADF2 17-5 SILICON/RUBBER-PAD ADF 17-6 PPR-FILM ADF1 17-7 RIVET-SNAP PPR-WHITE BAR SHEET JC72-00752A O : Service available X : Service not available Samsung Electronics...
Page 92
WASHER-PLAIN 5-16-9 SPRING ETC-SHAFT 5-16-10 PMO-BUSHING SHAFT 5-16-11 GEAR-ADF JC66-00363A 5-17 AS-MOTOR ASSY JC81-00788A 5-17-1 IPR-BRKT GEAR 5-17-2 MOTOR-STEPPING HELICAL 5-17-3 GEAR-REDUCTION 45/19 5-17-4 RING-C 5-17-5 GEAR-RDCN 4316 O : Service available X : Service not available Samsung Electronics 5-11...
Page 93
Exploded Views and Parts List 5-5. OPE Ass’y Exploded View & Parts List 5-12 Samsung Electronics...
Page 94
PMO-KEY SAVE JC72-00892A PMO-KEY OHD JC72-00864A PMO-KEY START JC72-00868A PMO-KEY STOP JC72-00869A RMO-KEY RUBBER MEMORY JC73-00111A RMO-KEY RUBBER NAVI JC73-00110A RMO-KEY RUBBER TEL JC73-00109A AS-OPE PBA JC81-00789A SCREW-TAPPING 6002-000319 O : Service available X : Service not available Samsung Electronics 5-13...
Exploded Views and Parts List 5-6. Side Cover Ass’y Exploded View & Parts List 1-4 1-4 11-4 1-10 1-11 1-10 1-12 10-2 10-7 10-3 10-4 10-6 10-5 10-1 5-14 Samsung Electronics...
Page 96
PMO-TRAY LINK,MP 10-7 LABEL(R)-HEIGHT,MP CBF HARNESS-OPE GND PMO-TIE STOPPER JC72-00766A IPR-BRKT GROUND B JC70-00230A IPR-BRKT GROUND TR JC70-00231A IPR-BRKT GROUND A JC70-00232A IPR-BRACKET GUIDE B JC70-00234A PMO-BUSHING FEED JC72-00730A O : Service available X : Service not available Samsung Electronics 5-15...
Exploded Views and Parts List 5-7. Cassette Ass’y Exploded View & Parts List 5-16 Samsung Electronics...
Page 98
PMO-GUIDE FRONT CST PMO-GUIDE REAR JC72-00717A PMO-GUIDE/SIDE CST JC72-40967D PMO-LOCKER PLATE JC72-41210A PRP-PAD CST JC73-10910A SPRING ETC-LOCKER PLATE JG61-70531A SPRING ETC-PLATE K/UP JC61-00455A LABEL(R)-INSTRUCTION CST LABEL(R)-HEIGHT CST PMO-IMPACT CASSETTE O : Service available X : Service not available Samsung Electronics 5-17...
Exploded Views and Parts List 5-8. Exit Ass’y Exploded View & Parts List 5-18 Samsung Electronics...
Page 100
SPRING-EXIT ROLL FD PMO-HOLDER EXIT ROLL PMO-ROLLER FD F PMO-ROLLER FD R SPRING ETC-EXIT LOWER IDLE MEC- BRUSH ANTISTATIC JC75-00095A PBA SUB-BIN-FULL SENSOR JC92-01400A RING-C PMO-LEVER STACKING JC72-00709A O : Service available X : Service not available Samsung Electronics 5-19...
Exploded Views and Parts List 5-9. Feeder Ass’y Exploded View & Parts List 5-20 Samsung Electronics...
Page 102
JC72-00727A PMO-HOLDER PINCH C PMO-HOLDER PINCH SUB PMO-ROLLER FEED L SPRING-FEED CAST PMO-HOLDER PINCH M PMO-SUB HOLDER FEED SPRING ETC-FEED MP WASHER-PLAIN PMO-ROLLER FEED S IPR-SHAFT FEED IDLER O : Service available X : Service not available Samsung Electronics 5-21...
IPR-GROUND PLATE B(BASE) JC70-00241A PMO-BASE FRAME PMO-BRACKET PUSH DEVE PMO-BRACKET SIDE OPEN JC72-00781A PMO-COVER FRONT DUMMY ELA M/MEDIO AUD-SPEAKER JC96-01607A IPR-GROUND PLATE SCF JC70-00243A CBF HARNESS SCF JC39-00082A O : Service available X : Service not available 5-24 Samsung Electronics...
PMO-LENS TONER SENSOR PMO-PTL PATH PMO-SHAFT PICK UP RPR-RUBBER PICK UP JC73-00086A SPRING-PICKUP JC61-00482A PBA SUB-FEED+P.EMP SEN. JC92-01363A PBA SUB-PTL JC92-01361A PBA SUB-TONER_TX JC92-01359A PICK UP, CSTAS (FRU) JC81-00428A O : Service available X : Service not available Samsung Electronics 5-25...
Exploded Views and Parts List 5-14. Main Frame Ass’y Exploded View & Parts List 29.30 5-28 Samsung Electronics...
Page 110
PBA SUB-EXIT SENSOR JC92-01364A PBA SUB-TONER_RX JC92-01360A GEAR-EXIT/U,ID GEAR-EXIT,IDLE(Z17) CBF-HARNESS THERMISTOR_JOINT JC39-00164A PMO-HOUSING TERMINAL IPR-TERMINAL FU PMO-CAP CONNECTOR L JC72-00463A PMO-CAP CONNECTOR U JC72-00465A ELA HOU-MOTOR GND SPRING-CLUTCH RING-CS O : Service available X : Service not available Samsung Electronics 5-29...
Exploded Views and Parts List 5-15. Fuser Ass’y Exploded View & Parts List 23-3 23-4 23-2 23-1 5-30 Samsung Electronics...
Page 112
PMO-GUIDE INPUT IPR-GROUND FU MEA UNIT-ACTUATOR ASS’Y JC97-01611A 23-1 PMO-ACTUATOR EXIT 23-2 PMO-GUIDE DUPLEX 23-3 PMO-ARM ACTUATOR 23-4 GUIDE REMOVE SPRING-ACTUATOR 6G LABEL(R)CAU_HOT.FU LABEL(R)-LV FUSER 110V LABEL(R)-HV FUSER 220V O : Service available X : Service not available Samsung Electronics 5-31...
Exploded Views and Parts List 5-16. SCF Ass’y Exploded View & Parts List 5-10 5-11 5-12 5-32 Samsung Electronics...
Page 114
ELA HOU-GUIDE PAPER LOWERSCF PMO-GUIDE PAPER LOWER PMO-HOLDER IDLE ROLL16 PMO-IDLE ROLLER SCF16 PMO-BUSH IDLE ROLL-SCF16 SPRING ETC-PAD ICT-SHAFT HV LARGE SPRING ETC--HV LARGE IPR-PLATE GROUND(A) CAM-CATCH FOOT-ML80 MEA UNIT-CASSETTE(A4) ASS'Y O : Service available X : Service not available Samsung Electronics 5-33...
FAST SRAM Image Processor EXTERNAL FIFO PHONE LINE PHONE (1Mbit) INTE RFACE INTERFACE 12bit ADC SRAM I/F PART FUNCION UNIT I/O PORT : INPUT FORMAT/ Motor CNTR ENCODING/DECO Dual Line I/F ING /SCALING/ Connector(64P) DMA I/F ROTATION (Optional) Samsung Electronics...
T EL L IN E SW ITCH SF-830 3. +24V 1. +5V 13. RE CALL 14. nE_DP 4. +24VS SENSOR 2. S INAL only) ( Opt i onal ) 3. GND_5 FOR L SU + 5 V S CU T Samsung Electronics...
Master Board. The Master Board Received image from Slave Board and save them to User Memory. So there should be some specification between Master Board and Slave Board. 8-2 Specification ITEM Description NetBridge Chip Samsung NETBRIDGE Hardware 32bit RISC Processor, KS32C65100, 30MHz Flash Memory 1 Mbyte DRAM...
Page 127
- This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. -...
Page 128
This manual is made and described centering around circuit diagram and circuit description needed in the repair center in the form of appendix. Samsung Electronics Digital Printing CS Group Copyright (c) 2002. 02...
Page 129
BLOCK DIAGRAM 1. Block Diagram Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 130
14. nE_DP 4. +24VS SENSOR 2. S INAL only) ( Opt i onal ) 3. GND_5 FOR L SU + 5 V S CU T Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 131
OPE PANEL OSC.(Video) 45.3928 MHz INTERFACE JBIG OSC. Engine INTERFACE IC Comm. I/F 48 MHz (UNICON) LRAM:1296B CXRAM:256B HPVC RAM : 512B 512B+512B <Block Diagram> Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 132
VCC RISING/FALLING 4.5°≠4.6V RESET TIME (Td) 1.48~1.52ms • Td=(Ct*V sensing)/I charge (...Ct=33µF, Is=100µA) 2) TIMING CHART and SENSE Threahold Voltage 3.6V RESET Output Output Undefined Undefined Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 133
" CPU Data Bus 20 " DATA21 " CPU Data Bus 21 " Vddi 3.3 V DATA22 Input CPU Data Bus 22 PHBTT8, 8 mA Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 134
PHOB4 AVdd Vcca Analog 3.3 V AVin[0] Analog Input 0 PICA AVin[1] Analog Input 1 " AVss Vssa Analog Gnd AVssAVin[2] Analog Input 2 PICA Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 135
Data Strobe PHIL, ST Vsso 5 V Gnd RxD1 / CTin[2] Uart 1 Rx Data PHIL, ST TxD1 Uart 1 Tx Data PHOB4, 4 mA Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 136
PHOB4, 4 mA Vddo nDRAMCAS0 DRAM Cas Strobe 0 PHOB8, 8 mA nDRAMCAS1 " DRAM Cas Strobe 1 " nDRAMCAS2 " DRAM Cas Strobe 2 " Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 137
DRAM Data Bus 10 " DRAMD11 " DRAM Data Bus 11 " Vssp 5 V Gnd DRAMD12 Input DRAM Data Bus 12 PHBTT12, 12mA Vddp Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 138
DRAM Address Bus 0 PHOB8, 8 mA DRAMA1 " DRAM Address Bus 1 " DRAMA2 " DRAM Address Bus 2 " DRAMA3 " DRAM Address Bus 3 " Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 139
Address Bus 6 for ROM " ADDR7 " Address Bus 7 for ROM " Vssi 3.3 V Gnd ADDR8 Address Bus 8 for ROM PHOB8, 8 mA Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 140
Capacitor is connected CPU Test Mode : CPUTEST PHILD50, ST Tied to Gnd nRESET Reset Input PHIL, ST nRSTOUT Reset Output PHOB8, 8 mA Repair Manual 3-10 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 141
LED will scroll and the PROGRAM DOWNLOAD MODE will be activated. In this mode, you can download the pro- gram through the parallel port. MCLK A23-2 nROMCS ACC+1 SETUP HOLD <Write Timing Diagram for Two Beat Burst Cycle> Repair Manual 3-11 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 142
Next bank3 Bas e bank2 Next bank2 Bas e bank1 Next bank1 Bas e bank0 Next bank0 Bas e 0x0000000 <DRAM Bank Configuration> Repair Manual 3-12 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 143
MCLK nRAS nCAS column address column address r ow address DRAMA dat a 0 dat a 1 DRAMD Tcas Tcas <FPM Read Timing Diagram> Repair Manual 3-13 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 144
# register cycle # register 40 ns FPM 50 ns FPM 58Mhz 60 ns FPM 70 ns FPM <SFR Values Example for FPM> Repair Manual 3-14 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 145
5Mhz MCLK nRAS nCAS column r ow address column DRAMA data 0 data 1 DRAMD Tcas Tcas <EDO Read Timing Diagram> Repair Manual 3-15 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 146
# register cycle # register 40 ns EDO 50 ns EDO 58Mhz 60 ns EDO 70 ns EDO <SFR Values Example for FPM> Repair Manual 3-16 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 147
WRITE respectively. /IRQ is a signal for modem interrupt. Transmission speed of FM336 is supported up to 33.6k. The modem is connected to LINE through transformer directly. < FAX TRANSCEIVER > Repair Manual 3-17 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 148
CIRCUIT DESCRIPTION 3-2-10 PM-22 (JBIG COMPRESS & DECOMPRESS) 3-2-10-1 Block Diagram Repair Manual 3-18 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 149
I/O signal pins (including all inputs, outputs, and bidirectionals). in systems where 3.3V signaling only is used, connect VDDBIAS to a 3.3V supply. Repair Manual 3-19 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 150
IMPORTANT : CLOCK pin timing is measured at TTL levels, not CMOS. The system CLOCK driver must be configured cor- rectly in order to ensure that duty cycle and Vil specifications are met. Repair Manual 3-20 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 151
Output Buffer Ready OSTRB Output Buffer Strobe PLL_BYP Phase Locked Loop Bypass RA[15:0] RAM Address RAMOE RAM Output Enable < Pin Classification and Loading > Repair Manual 3-21 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 152
Combinations indicate bidirectional pins. An “H” in the Resistor column indicates the pad has an internal pull-up resistor. A tilde (~) indicates no internal resistor. Repair Manual 3-22 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 153
1 024 x 8 n CS n RD n WR A [ 5 : 0] D [ 15 : 0] n XDREQ n XDACK <Block Diagram> Repair Manual 3-23 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 154
: 25 ~ 800% by 1% unit • Vertical direction : 25 ~ 100% by 1% unit (2) Scaling data memory : 2x8Kx8bits = 128Kbits (internal) Repair Manual 3-24 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 155
Scanner PI1 , PI2 Tx_A, Tx_B, DAT A- BUS DAT A- BUS n Tx_A, nTx_B CIP3 D OCU MENT IMAGE <External interface with CIP3> Repair Manual 3-25 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 156
TX_EN1, EN2 Interface CPU I/F CIP3 SRAM Mod ule Register 1 024 x 8 nRD nWR A[5:0] D [15:0] nXDREQ nXDACK <Block diagram of CIP3> Repair Manual 3-26 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 157
PC are all processed through this part. PPD( 7: 0) DATA BUSY nSTROBE nACK <Compatibility Hardware Handshaking Timing> Repair Manual 3-27 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 158
7. Host sets nAUTOFD low to indicate that it is ready for the next byte 8. The cycle repeats, but this time it is a command cycle because BUSY is low Repair Manual 3-28 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 159
• 8-bit parallel interface with two selectable modes : non-multiplexed • multiplexed (Intel compatible) • DMA support for parallel interface • MICROWIRE/PLUS Interface • 28-pin SO package Repair Manual 3-29 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 160
D[7:0] ADDRESS ADDR 0x3F REGISTERFILE <Non-Multiplexed Mode Interface Block Diagram> D[7:0] input vvrte Address Read Data Burst Read Data <Non-Multiplexed Mode Basic Timing Diagram> Repair Manual 3-30 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 161
‘nHSYNC’ signal (pulse) and the CPU forms the left margin of the image using this signal (horizontal synchronous signal). Repair Manual 3-31 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 162
While the supply roller energized with -450V by HVPS and the developer roller energized with -300V rotate in the same Repair Manual 3-32 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 163
4) Transfer ‘+’ Output (Enable) Unit: THV(+)(Transfer High Voltage(+)) 5) Transfer ‘-’ Output (Enable) Unit: THV(-)(Transfer High Voltage(-)) 6) Switching Unit 7) Feedback Unit 8) Regulation Unit 9) Output Unit Repair Manual 3-33 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 164
CONTROL UNIT FEEDBACK <MHV Output unit Block Diagram> BIAS-PWM BLADE REGULATION SWITCHING CONTROL UNIT TRANS CIRCUIT CONTROL UNIT SUPPLY FEEDBACK <BIAS Output Unit Block Diagram> Repair Manual 3-34 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 165
R510 7407 2.2K R503 U101-B C501 R504 R512 100KF KA324 56.6KF MGR1/2W 12MF C504 R516 R511 R502 C502 MGR1/2W 50K R507 1W 3 12KF Repair Manual 3-35 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 166
R304 R306 100KF C305 R314 R311 389KF 26.1KF KA324 333Z 100KF 1.7K C302 C303 D302 R305 1N4148 R301 10KF 470K C304 500V103Z VR301 C301 Repair Manual 3-36 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 167
CPU, the transfer voltage output will differ according to the preset transfer table. The changes in transfer output required by each load is controlled by PWM-DUTY. Repair Manual 3-37 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 168
• Machine status LED drive signals are sent from U1 LED 1~ LED 8. RESONATOR 7.37 MHz UART2 16 X 2 Line MICOM Connector Reset Z8601 Key Matrix LEDs <OPE BLOCK DIAGRAM> Repair Manual 3-38 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 169
• CTR 21 does not have telephone capability but has the number 3 and 4 Line Connection. No DP condition but possibility to get approval only on DTMF Dial based terminal. Repair Manual 3-39 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 170
Refer to load short and when output shorted the range of when output shorted overload protection 23) for 5 sec. 3.5A~6.5A for 5 sec. Repair Manual 3-40 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 171
AC Neutral L501 R503 Zero crossing circuit Logic Unit Fuser On C502 THY501 R505 SMPS Unit R502 U501 CON502 DC Power <Fixed Lamp Control Circuit> Repair Manual 3-41 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 172
When triac commutes off-line, the volt- age of both ends of triac will have the same voltage as the line voltage. Inductive I <Inductive Circuit> Repair Manual 3-42 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 173
SCHEMATIC DIAGRAMS SCHEMATIC DIAGRAMS 4. Schematic Diagrams 4-1 Main Circuit Diagram (1/17) Repair Manual Repair Manual Samsung Electronics Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 174
SCHEMATIC DIAGRAMS Main Circuit Diagram (2/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 175
SCHEMATIC DIAGRAMS Main Circuit Diagram (3/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 176
SCHEMATIC DIAGRAMS Main Circuit Diagram (4/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 177
SCHEMATIC DIAGRAMS Main Circuit Diagram (5/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 178
SCHEMATIC DIAGRAMS Main Circuit Diagram (6/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 179
SCHEMATIC DIAGRAMS Main Circuit Diagram (7/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 180
SCHEMATIC DIAGRAMS Main Circuit Diagram (8/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 181
SCHEMATIC DIAGRAMS Main Circuit Diagram (9/17) Repair Manual Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 182
SCHEMATIC DIAGRAMS Main Circuit Diagram (10/17) Repair Manual 4-10 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 183
SCHEMATIC DIAGRAMS Main Circuit Diagram (11/17) Repair Manual 4-11 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 184
SCHEMATIC DIAGRAMS Main Circuit Diagram (12/17) Repair Manual 4-12 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 185
SCHEMATIC DIAGRAMS Main Circuit Diagram (13/17) Repair Manual 4-13 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 186
SCHEMATIC DIAGRAMS Main Circuit Diagram (14/17) Repair Manual 4-14 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 187
SCHEMATIC DIAGRAMS Main Circuit Diagram (15/17) Repair Manual 4-15 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 188
SCHEMATIC DIAGRAMS Main Circuit Diagram (16/17) Repair Manual 4-16 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 189
SCHEMATIC DIAGRAMS Main Circuit Diagram (17/17) Repair Manual 4-17 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 190
0.25W ARS1-3 : OPTION (BLK) 180K, 1/4W /250V (BRW) 120K /250V 1K,1% 2.74K, 1% (RED) (ORG) 0.22UF/16V /16V /16V 600:600 (BLU) (YEL) (GRN) 15nF/400V Repair Manual 4-18 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 191
SCHEMATIC DIAGRAMS 4-3 OPE Circuit Diagram Repair Manual 4-19 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 192
SCHEMATIC DIAGRAMS 4-4 Scan Circuit Diagram Repair Manual 4-20 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 193
SCHEMATIC DIAGRAMS 4-5 Sensor Circuit Diagram VCC_DD VCC_DD D_DET D_SCAN RPI-441C1 D_DET 35303-0450 3711-003410 DGND DGND VCC_DD 35303-0350 D_SCAN DGND DOCUMENT DETECT B D Repair Manual 4-21 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 194
R516 R502 C502 R511 C504 MGR1/2W 50K R507 D501 1W 3 12KF 1N4148 R517 MGR1/2W 15MF 24VS U102 KA7818 C102 C103 C104 35V 47uF Repair Manual 4-22 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 195
C305 R306 CON03-#20 R316 U101-D 100KF R304 26.1KF KA324 200KF C303 R317 R305 9.53KF C302 R301 D302 470K 1N4148 C304 500V 103 INDEX C301 Repair Manual 4-23 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 196
1/8W680J 50V471J +24V ZD1 ZD-500MW30V ZD-500MW6.2V 1/8W1KJ RD1/8W01.5KJ 1/8W5.6KJ 50V683J +24S 1/8W1KJ 1/8W10KJ FUSER_ON 1.2KJ PC-123 1/8W68J 1/8W220J 1/8W220J C1008 1/8W680J C-MY50V104 PC-123 C-MY50V104 Repair Manual 4-24 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 197
1/8W680J 50V471J +24V ZD1 ZD-500MW30V ZD-500MW6.2V 1/8W1KJ RD1/8W01.5KJ 1/8W5.6KJ 50V683J +24S 1/8W1KJ 1/8W10KJ FUSER_ON 1.2KJ PC-123 1/8W68J 1/8W220J 1/8W220J C1008 1/8W680J C-MY50V104 PC-123 C-MY50V104 Repair Manual 4-25 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 198
SCHEMATIC DIAGRAMS 4-8 PTL Circuit Diagram Repair Manual 4-26 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 199
SCHEMATIC DIAGRAMS 4-10 Toner_Rx Circuit Diagram Repair Manual 4-27 Samsung Electronics - This Document can not be used without Samsung's authorization -...
Page 200
SCHEMATIC DIAGRAMS 4-11 Toner_Tx Circuit Diagram Repair Manual 4-28 Samsung Electronics - This Document can not be used without Samsung's authorization -...