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Troubleshooting
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Summary of Contents for Stoelting CC Series
- Page 1 Model CC101, CC202, CC303, CC404 OWNERS MANUAL Manual No. 513642 Rev.2...
- Page 3 If problems develop or questions arise in connection with installation, operation, or servicing of the machine, contact the com- pany at the following location: STOELTING 800-558-5807 502 Hwy. 67 Kiel, WI 53042 Fax: 920-894-7029 © 2012 Stoelting, LLC, All Rights Reserved...
- Page 4 CAUTION If you need to replace a part, use genuine Stoelting The signal word “CAUTION” indicates a potentially parts with the correct part number or an equivalent hazardous situation, which, if not avoided, may result part.
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Page 5: Table Of Contents
TABLE OF CONTENTS Section Description Page Description and Specifi cations Description ....................1 Specifi cations ..................... 2 International Electrical Specifi cations ............5 Installation Instructions Safety Precautions ..................7 Receiving the Custard Machine ..............7 Machine Installation ..................7 Running Line Sets ....................7 Running Electrical Connections ................ -
Page 7: Description And Specifications
SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The CC series machines are continuous fl ow custard ma- chines. They are equipped with fully automatic controls to provide a uniform product and feature Quick-Freeze technology. This manual is designed to assist qualifi ed... -
Page 8: Specifications
1.2 SPECIFICATIONS CC202A Air Cooled Remote CC202A Water Cooled Dimensions Machine with crate Machine with crate width 25-1/2’’ (64,8 cm) 44-1/2’’ (113,0 cm) 25-1/2’’ (64,8 cm) 44-1/2’’ (113,0 cm) height 61-7/8’’ (157,2 cm) 67’’ (170,2 cm) 61-7/8’’ (157,2 cm) 67’’ (170,2 cm) depth 47-1/8’’... - Page 9 CC404A Dimensions Machine with crate width 42-1/2’’ (108,0 cm) 50’’ (127,0 cm) height 61-7/8’’ (157,2 cm) 67’’ (170,2 cm) depth 47-1/8’’ (119,7 cm) 60’’ (152,4 cm) Weight 1135 lbs (514,8 kg) 1210 lbs (548,8 kg) Electrical 3 Phase, 208-240 VAC, 60Hz circuit ampacity 9A minimum (per barrel)
- Page 10 Figure 1-4 Model CC202 Dimensions Figure 1-5 Model CC404 Dimensions Owner’s Manual #513642 CC Model Machines...
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Page 11: International Electrical Specifications
1.3 INTERNATIONAL ELECTRICAL SPECIFICATIONS The table below shows the electrical requirements per barrel. Refer to the tables in Section 1.2 for the remainder of the specifi cations. There is a separate electrical circuit for each barrel. Air Cooled Remote Water Cooled 1 Phase, 200-220 3 Phase, 380-415* 1 Phase, 200-220... - Page 12 Owner’s Manual #513642 CC Model Machines...
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Page 13: Installation Instructions
10 days and request inspection. The customer must place a claim for damages and/or shortages in shipment with the carrier. Stoelting cannot make any claims A. RUNNING LINE SETS against the carrier. NOTE Remove the top of the crate using a hammer or If the machine is water-cooled, proceed to “B. -
Page 14: Running Electrical Connections
Avoid creating any type of kink in the off. lines. The Stoelting/Ross warranty does not cover When connecting power to the machine, run the malfunctions or capacity issues with equipment line under the machine and through the bottom caused by kinks in the line sets. -
Page 15: Receiving And Installing Remote Condensing Units
The customer must place a claim for E. SETTING IN PLACE AND MAKING MACHINE damages and/or shortages in shipment with the CONNECTIONS carrier. Stoelting cannot make any claims against the carrier. Roll the machine into the desired location. Leave adequate space around the machine for the Remove cardboard covering off the condensing removal of service panels. -
Page 16: Running Product And Setting Pressures
Checklist located with the spare parts kit or in models, check the refrigeration systems for leaks. the back of this manual and send it to Stoelting. When pressurizing the system, turn the refrigera- tion switch to hold position to energize the suction Remove all spare parts from the hopper before solenoid. - Page 17 Disassemble, clean and sanitize each freezing cylinder. Refer to the Section 3 for proper instructions. After assembling and sanitizing the machine, add custard mix to the hopper. Follow the instructions in the Section 3 to start freezing the custard (run one cylinder at a time to set the pressures).
- Page 18 Owner’s Manual #513642 CC Model Machines...
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Page 19: Initial Set-Up And Operation
SECTION 3 INITIAL SET-UP AND OPERATION 3.1 OPERATOR’S SAFETY PRECAUTIONS 3.2 OPERATING CONTROLS AND INDICATORS SAFE OPERATION IS NO ACCIDENT; observe these Before operating the machine, it is required that the op- rules: erator know the function of each operating control. Refer to Figure 3-1 for the location of the operating controls on Know the machine. - Page 20 Freezing Cylinder Off/On Push to Freeze The Freezing Cylinder OFF/ON switch is a two Green LED position toggle switch used to supply power to the freezing cylinder control circuit. When the switch Amber LED is in the OFF position, the freezing cylinder’s refrigeration system and auger will not operate.
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Page 21: Sanitizing
Front Door Safety Switch Place the tapered end of the fl ow valve into the hopper drain hole with the arm pointing towards The front door safety switch prevents the auger the left. Connect the fl ow control rod to the fl ow from turning when the front door is removed. -
Page 22: Mix Information
Figure 3-5 Proper Flow Proper product serving temperature varies from one Figure 3-4 Custard Mode manufacturer’s mix to another. When checking the tem- perature, stir the thermometer in the frozen product to NOTE read the true temperature. The Product Selector switch can be changed until Old mix or mix that has been stored at elevated tempera- the READY message is displayed on the second tures will produce poor-quality product with a bad taste... -
Page 23: Disassembly Of Machine Parts
Place the Freezing Cylinder OFF-ON switch in the Prepare detergent water by mixing 2 oz. of ON position. Press the PURGE/CLEAN button. Palmolive detergent or equivalent in 2 gallons of The display will read PURGE. 90° to 110°F (32° to 43°C) water. Press and hold the PURGE/CLEAN button for 3 Place all parts in detergent solution and clean seconds. -
Page 24: Routine Cleaning
When tension is properly adjusted, the belt will depress the approximate width of the belt with the pressure of a fi nger. If you think the belt is out of tension consult the Owner’s Manual or contact Stoelting Customer Service. Part Description... - Page 25 E. CLEANING AND SANITIZING INFORMATION SANITIZING Special consideration is required when it comes to food • Kills bacteria. safety and proper cleaning and sanitizing. • Can be effective on clean surfaces only. The following information has been compiled by Purdy NOTE Products Company, makers of Stera-Sheen Green La- Using a SANITIZER on an unclean surface will not...
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Page 26: Extended Storage
MACHINE DAMAGE – Strong acids will attack Clean thoroughly with a warm water detergent all metal and rubber causing premature wear of parts that are exposed to the mix. Rinse in clean parts. The use of a delimer needs to be closely water and dry parts. -
Page 27: Troubleshooting Error Codes
Hopper Sensor of the walk-in cooler where the mix is stored. Drive Motor If the error persists after attempting to clear it, contact your Authorized Stoelting Distributor for Cab Sensor further assistance. High Pressure Cutout Error Code 4 - Clean... - Page 28 Place the Freezing Cylinder Off/On switch in the OFF position and back in the ON position. If the error persists, contact your Authorized Stoelting Distributor for further assistance. Error Code 8 - Cab Sensor A Cab Sensor Error (E8) will not occur on a CC model machine.
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Page 29: Troubleshooting Tables
3 Flow valve is plugged. 3 Check fl ow valve. during running. 4 The refrigeration system is set too cold 4 Call Stoelting service department and we can for the mix. help over the phone to adjust setting properly. 1 Flow is too high. - Page 30 Owner’s Manual #513642 CC Model Machines...
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Page 31: Replacement Parts
SECTION 5 REPLACEMENT PARTS 5.1 DECALS AND LUBRICATION Part Description Quantity BR-0020 Brush - Tubing (1/2”) BR-0030 Brush - Head (Barrel) BR-0035 Brush - Handle (Barrel) C-1000-25F Decal - Caution 100 Degree C-1000-25I Decal - L.H. Barrel C-1000-25J Decal - Center Barrel C-1000-25K Decal - R.H. -
Page 32: Auger Shaft And Faceplate Parts
5.2 AUGER SHAFT AND FACEPLATE PARTS C-2000-51 SL-0010 C-2000-50 674200 625174 149014 482055 C-4000-20 2187993 NT-0010 336588 Part Description Quantity C-2000-50 Spring 12 per barrel C-2000-51 Blade 12 per barrel C-4000-14 Guard Splash C-4000-19 Slide - Long (Chute) C-4000-20 Slide - Short (Chute) NT-0010 Wing Nut - Stainless Steel 1 per barrel... -
Page 33: Hopper Parts
5.1 HOPPER PARTS 2202054-SV 2202055 2203313-SV 754017 2187750 - CC303 2202215 - CC202 2202356 - CC404 Part Description Quantity 754017 Tube - Flow Control (Hopper) 1 per barrel 2187750 Tray - Drain (CC303) 2202054-SV Cover - Rear (Hopper) 1 per barrel 2202055 Cover - Front (Hopper) 1 per barrel... - Page 34 Owner’s Manual #513642 CC Model Machines...
- Page 35 PURPOSE. 3. Remedies: Stoelting’s sole obligations, and Buyer’s sole remedies, for any breach of this warranty shall be the repair or (at Stoelting’s option) replacement of the affected component at Stoelting’s plant in Kiel, Wisconsin, or (again, at Stoelting’s option) refund of the purchase price of the affected equipment, and, during the first twelve (12) months of the warranty period, deinstallation/reinstallation of the affected component from/into the equipment.