Table of Contents
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1
Declarations................................................................................................................................................................................ 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual .................................................................................................................... 4
2.1.1
Introduction.................................................................................................................................................................. 4
2.1.2
General dangers.......................................................................................................................................................... 4
2.1.3
Other symbols ............................................................................................................................................................. 4
2.1.4
Delivery of the system and the instruction manual...................................................................................................... 5
2.2
Guarantee and responsibility....................................................................................................................................... 5
3
Safety and prevention................................................................................................................................................................ 6
3.1
Introduction.................................................................................................................................................................. 6
3.2
Personnel training ....................................................................................................................................................... 6
4
Technical description of the burner ......................................................................................................................................... 7
4.1
Burner designation ...................................................................................................................................................... 7
4.2
Models available.......................................................................................................................................................... 7
4.3
Burner categories - Countries of destination ............................................................................................................... 8
4.4
Technical data ............................................................................................................................................................. 8
4.5
Electrical data.............................................................................................................................................................. 8
4.6
Maximum dimensions.................................................................................................................................................. 9
4.7
Burner equipment........................................................................................................................................................ 9
4.8
Firing rate .................................................................................................................................................................... 9
4.9
Test boiler.................................................................................................................................................................. 10
4.9.1
Commercial boilers.................................................................................................................................................... 10
4.10
Burner description ..................................................................................................................................................... 11
4.11
Control box for the air/fuel ratio ................................................................................................................................. 12
4.12
Servomotor SQM....................................................................................................................................................... 12
5
Installation ................................................................................................................................................................................ 13
5.1
Notes on safety for the installation ............................................................................................................................ 13
5.2
Handling .................................................................................................................................................................... 13
5.3
Preliminary checks .................................................................................................................................................... 13
5.4
Operating position ..................................................................................................................................................... 14
5.5
Preparing the boiler ................................................................................................................................................... 14
5.5.1
Boring the boiler plate ............................................................................................................................................... 14
5.5.2
Blast tube length........................................................................................................................................................ 14
5.5.3
Securing the burner to the boiler ............................................................................................................................... 14
5.6
Access to head internal part...................................................................................................................................... 15
5.7
Positioning the probe - electrode............................................................................................................................... 15
5.8
Combustion head adjustment.................................................................................................................................... 16
5.9
Gas supply ................................................................................................................................................................ 17
5.9.1
Gas feeding line ........................................................................................................................................................ 17
5.9.2
Gas train.................................................................................................................................................................... 18
5.9.3
Gas train installation.................................................................................................................................................. 18
5.9.4
Gas pressure............................................................................................................................................................. 18
5.10
Electrical wiring ......................................................................................................................................................... 20
5.10.1
Supply cables and external connections passage .................................................................................................... 20
6
Start-up, calibration and operation of the burner ................................................................................................................. 21
6.1
Notes on safety for the first start-up .......................................................................................................................... 21
6.2
Adjustments prior to ignition ...................................................................................................................................... 21
6.3
Servomotor................................................................................................................................................................ 21
6.4
Burner start-up .......................................................................................................................................................... 22
6.5
Burner ignition ........................................................................................................................................................... 22
6.6
Burner adjustment ..................................................................................................................................................... 22
6.6.1
Output upon ignition .................................................................................................................................................. 22
6.6.2
Maximum output........................................................................................................................................................ 22
6.6.3
Minimum output......................................................................................................................................................... 23
6.6.4
Intermediate outputs.................................................................................................................................................. 23
6.7
Pressure switch adjustment ...................................................................................................................................... 24
6.7.1
Air pressure switch .................................................................................................................................................... 24
Contents
1
GB
20159575
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