Page 1 OPERATOR'S MANUAL Ref.No. VOE21C1003521 English Printed in Sweden...
Page 2 California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm.
Page 3: Foreword
Accidents may otherwise occur. Alphabetical index Get to know the capacity and limits of your machine! Ref.No. VOE21C1003521 The original language is Swedish Printed in Sweden, 2009.03 Copyright © 2009, Volvo Construction Equipment Customer Support. All rights reserved.
Page 4: Identification Numbers
Manufacturer Volvo Construction Equipment AB Hauler & Loader Division Carl Lihnells väg SE-360 42 BRAÅS Sweden Machine Product Identification Number Engine Transmission Dropbox Front axle Front bogie axle Rear bogie axle Please send comments about the Operator's Manual to om@volvo.com...
Page 5: Table Of Contents
Table of contents Table of contents Foreword..............1 Identification numbers ............2 Presentation ..............5 CE marking, EMC directive ............ 9 Communication equipment, installation........ 10 Plates and decals ..............11 The USA Federal Clean Air Act..........14 Instrument panels ...........17 Left instrument panel ............18 Centre instrument panel ............
Page 6 Compressed-air system, specifications ......185 Steering/hydraulic system, specifications......186 Tyre sizes and recommended air pressure ......187 Cab, specifications ............. 188 Weights................190 Dimensional drawing, A35E/A40E........191 Dimensional drawing, A35E FS/A40E FS ......193 Service history ..............195 Alphabetical index ..........199...
Page 7: Presentation
Presentation Presentation 1031100 Volvo A35E/A35E FS 6×6 is a three-axle, sprung hauler with articulated frame steering and a load capacity of 33.5 tonnes (36.9 sh tons) or 20.5 m (26.8 yd3). Volvo A40E/A40E FS 6×6 is a three-axle, sprung hauler with articulated frame steering and a load capacity of 39 tonnes (43.0 sh tons) or 24 m...
Page 8 Presentation Power transmission The transmission is fully automatic and of the planetary gear type. It has a torque converter with free-wheeling stator and automatic direct drive clutch (lockup) in all gears. The machine has nine forward and three reverse gears. The dropbox has a differential, which distributes the torque equally between the front and rear axles, thus reducing tyre and road wear as well as fuel consumption.
Page 9 Volvo Engineering Department. This department will decide whether the alteration may cause the approval to become void.
Page 10 Full Suspension (FS-system) A35E FS and A40E FS are equipped with Full Suspension, which is an all-hydraulic suspension system. Machines with Full Suspension do not have ordinary bogie members, rubber elements and shock absorbers.
Page 11: Ce Marking, Emc Directive
L64437A As proof that the requirements are met, the machine is supplied with an EU Declaration of Conformity, issued by Volvo CE for each separate machine. This EU declaration also covers attachments manufactured by Volvo CE. The documentation is a valuable document, which should be kept safe and retained for at least ten years.
Page 12: Communication Equipment, Installation
Communication equipment, installation IMPORTANT! All installation of optional communication equipment must be carried out by trained professionals and in accordance with the Volvo CE instructions applicable to the machine. Protection against electromagnetic interference This machine has been tested in accordance with EU directive 89/336/EEC governing electromagnetic interference.
Page 13: Plates And Decals
Presentation Plates and decals Plates and decals Product plates The principle diagram below shows the product plates that are located on the machine. When ordering spare parts and when making enquiries by telephone or correspondence, the model designation and Product Identification Number (PIN) should be stated. 1 Product plate with Product Identification Number, PIN for the complete machine (shows the model, product and serial numbers, machine weight, engine output and when applicable...
Page 14 Avoid directing water jet against air intakes. than what is stated on the decal (optional equipment on machines with body height extension for light materials). Volvo Construction Equipment LUFTKOND. FYLLD MED 2.3 -0,1 KG R134a ÖPPNINGSTRYCK SÄKERHETSVENTIL 38±3 BAR AIR COND. CHARGED WITH 2.3 -0,1 KG R134a HIGH PRESSURE RELIEF VALVE SETTING 38±3 BAR...
Page 15 16 Fuel A9012200 17 Engine hood 18 Service decal 11445056 1020820 WARNING! Only use Volvo coolant VCS – read the 20 Brake cooling oil Operator's Manual. A35E 1035003 21 Before transporting an FS-machine on another vehicle, lower the machine to bottom position.
Page 16: The Usa Federal Clean Air Act
Federal Standards. Customer Assistance Volvo Construction Equipment wishes to help assure that the Emission Control System Warranty is properly administered. In the event that you do not receive the warranty service to which you...
Page 17 The non-road engine is of conventional design and any local dealer may perform the necessary non-road engine emission control maintenance defined in this manual. Volvo recommends that the purchaser use the service program for the non-road engine, known as Preventative Maintenance, including the recommended engine emission control maintenance.
Page 18 The diesel fuels recommended for use in Volvo engines should meet ASTM designation: D 975 No. 1D (C-B) or No. 2D (T-T) with a cetane level above 42 and sulfur content not exceeding 0.05 percent by weight.
Page 19: Instrument Panels
Instrument panels Instrument panels WARNING! Do not operate the machine until you are thoroughly familiar with the position and function of the various instruments and controls. Read through the Operator's Manual thoroughly – Your safety is involved! Keep the manual in the cab so that it always is at hand. 1008392 Left instrument panel Right instrument panel...
Page 20: Left Instrument Panel
Instrument panels Left instrument panel Left instrument panel A9000301 Rheostat, lights in switches Front working lights (optional equipment) Rheostat, instrument lighting Rear working lights (optional equipment) Travel lights Keypad for display unit 1 Rheostat, lights in switches Regulates steplessly the light intensity in all switches. A9002500 2 Rheostat, instrument lighting Regulates steplessly the light intensity for the centre instrument...
Page 21 Instrument panels Left instrument panel 4 Front working lights (optional equipment) Upper end of switch pressed in = lights are off Lower end of switch pressed in = front working lights switched on. A9001500 5 Rear working lights (optional equipment) Upper end of switch pressed in = lights are off Lower end of switch pressed in = rear working lights switched on.
Page 22: Centre Instrument Panel
Instrument panels Centre instrument panel Centre instrument panel If, during the start-up sequence, any of these lamps do not light up when the ignition key is turned to running position (1), the lamp is faulty or a fault has occurred in the electrical system. This should be dealt with before start.
Page 23 8 Transmission sensor malfunctioning or faulty Lights in case of malfunction or faulty sensor in the transmission. NOTE! Stop the machine, stop the engine and contact workshop authorised by Volvo CE. 9 High beams switched on Lights when the high beams are on.
Page 24 Instrument panels Centre instrument panel 11 Direction indicators, trailer unit Flashes when the direction indicators have been activated. Indicates that the trailer unit direction indicators are working. 12 Engine air filter clogged Lights if the engine air filter is clogged – replace or clean the filter. 13 Exhaust emission control Is not used.
Page 25 Instrument panels Centre instrument panel 21 Brake circuit oil pressure in tractor unit Shows the hydraulic oil pressure in the tractor unit brake circuit. 22 Brake circuit oil pressure in trailer unit Shows the hydraulic oil pressure in the trailer unit brake circuit. 23 Fuel gauge Shows the level in the fuel tank.
Page 26: Right Instrument Panel
Instrument panels Right instrument panel Right instrument panel Control lamps Rotating warning beacon (optional equipment) Safety stop, engine Electrically heated rear view mirrors (optional equipment) Ignition switch Electrically heated seat (optional equipment) Cigarette lighter Raised engine speed (optional equipment) Unassigned Unassigned Delayed stop (optional equipment) FS-system (if the machine is an FS-machine)
Page 27 Instrument panels Right instrument panel 1 Control lamps A9000200 Red central warning (STOP) NOTE! If the lamp flashes while operating – stop the machine immediately and investigate the cause. See page 37. A9000100 Raised dump body Lights when the dump body is raised. Does not light when the dump body is in operating position (i.e.
Page 28 Instrument panels Right instrument panel 3 Ignition switch The ignition switch has five positions as shown in the figure. Turned off The engine will stop immediately unless the position (0) function "Delayed engine stop" has been activated (optional equipment), see below. Radio Certain electrical equipment will be supplied position (R)
Page 29 Instrument panels Right instrument panel 7 Hazard flashers NOTE! Must only be used if the machine has to be stopped in a way which constitutes a danger to other road users. Upper end of switch pressed in = hazard flashers turned off Lower end of switch pressed in = hazard flashers switched on A9002800 8 Rotating warning beacon (optional equipment)
Page 30: Display Unit
41. Machine hours Initial display VOLVO When the ignition switch is turned from position 0 via R to 1, the electronics will start up. Control lamp test is carried out. Initial display is shown on the display unit as an increasing number of rectangles.
Page 31 Instrument panels Display unit Keyboard for display unit With the aid of the keyboard on the left instrument panel the operator may obtain information about the status of the machine, make settings and enter the code for anti-theft device. ENGINE AXLES/ TRANS- HYDRAULICS...
Page 32 Instrument panels Display unit Coolant Temperature °C/°F (in case of minus degrees the minus sign will be shown at the first position) Level OK / V (low) / – – (incorrect value) Engine speed Engine rpm Setting operating speed (only shown if the function is available) Set operating speed (raised) To change, see...
Page 33 Instrument panels Display unit Hydraulics The screen shown below becomes available after pressing the hydraulics key. Hydraulic oil Temperature °C/°F (in case of minus degrees the minus sign will be shown at the first position) Level OK / V (low) / – – (incorrect value) Via the same screen and browsing downwards it is possible to control the FS-system via the operator display unit, see page 36.
Page 34 Instrument panels Display unit Operating information The screen below will be shown when the engine has been started. Operating information Time 12-display /24-display Activated exhaust brake Gear position N/1/2/3/4/5/6/7/8/9/R1/R2/R3 Activated gear-shift inhibitor Outside °C / °F Error code is active temperature Activated engine braking Next Service...
Page 35 Instrument panels Display unit Setting / setting to zero / acknowledgement The settings below are made with the SETUP key. Setting display mode 1 Press the SETUP key. 2 Press the select/acknowledge key. 3 Browse with the arrow keys to the required setting. (The setting procedure may at any time be interrupted with the ESC key.) POS = positive display screen AUT = automatic display screen...
Page 36 Instrument panels Display unit Setting time 1 Press the SETUP key. 2 Press the arrow down key to the time screen. 3 Press the select/acknowledge key. 4 Browse with the arrow keys to the required setting. (The setting procedure may at any time be interrupted with the ESC key.) 24-hour display (13:20) 12-hour display (1:20) 5 Acknowledge with the select/acknowledge key.
Page 37 Instrument panels Display unit Setting operating speed (raised speed) (optional equipment) 1 Press the engine key. 2 Browse with the arrow down key to the screen for operating speed. 3 Press the select/acknowledge key. 4 Browse with the arrow keys to the required setting. (The setting procedure may at any time be interrupted with the ESC key.) The range for the operating speed is 800–1600 rpm.
Page 38 Instrument panels Display unit Forced raising/lowering of FS-system The hydraulic suspension system Full Suspension can be force- controlled manually with the aid of the keypad for the operator display unit. To be able to force-raise the machine, the engine must be running for the hydraulic pump to supply oil and the electronics of the machine must be functional.
Page 39 When required, contact a workshop authorised by Volvo CE. Red central warning In certain cases also the buzzer sounds at the same time as the red central warning flashes.
Page 40 Instrument panels Display unit Electrical system Low/high system voltage Delayed stop (count-down Time for service has been Alternator, charging function completed) exceeded VOLVO A2115900 Starting/stopping electronics Delayed stop (count-down in Reduced performance between progress) ECUs, information bus (J1708) km/h 1009264...
Page 41 Instrument panels Display unit Brakes 1012063 Accumulated brake pressure Parking brake not applied Brake cooling oil temperature high (servo pressure) low Low/critical brake cooling oil level Low speed of brake cooling oil pump Door is open Seat belt not fastened Hydraulic system 1044650 Hydraulic oil level low...
Page 42 Error code screens The error code screen indicates that a part of the system is out of order. The cause must be investigated at the next stop. When required, contact a workshop authorised by Volvo CE. Engine Engine controls Inlet and exhaust systems...
Page 43 Instrument panels Display unit Brakes Brake system, hydraulics Brakes, miscellaneous Parking Brake Hydraulics Working hydraulics and servo system Anti-theft device (optional equipment) NOTE! The anti-theft code can be changed with VCADS Pro. This equipment protects against unauthorised starting of the engine.
Page 44 Instrument panels...
Page 45: Other Controls
Other controls Controls Other controls Controls 1008417 Controls, steering column Steering wheel adjustment Retarder / exhaust brake Brake pedal Differential locks and 6-wheel drive Accelerator pedal Service socket Control panel...
Page 46 Other controls Controls 1 Controls, steering column Headlight dipper Control upward Headlight flasher Centre position Low beams Control downward High beams Horn The horn sounds when the button is pressed in. Control, direction indicators Control forward Right direction indicators Control rearward Left direction indicators Windscreen wiper Position J...
Page 47 Other controls Controls 5 Steering wheel adjustment The steering wheel is adjustable as to its inclination and vertical position. A Control upward The steering wheel may be raised or lowered. B Control downward The steering wheel can be angled to different positions.
Page 48 Other controls Controls 8 Control panel 1008419 Unassigned Unassigned Exhaust braking in accelerator pedal Unassigned Gear-shift inhibitor Unassigned The gear selector Load and dump brake Longitudinal differential lock and 6-wheel drive Tipping control (if the machine is equipped with ATC, see page 49) Transverse differential lock and 6-wheel drive Lock-out control for tipping control (if the machine is equipped with ATC, see page 49)
Page 49 Other controls Controls 1 Unassigned 2 Exhaust brake / engine braking in accelerator pedal Upper end of switch pressed in = limited engine braking deactivated Lower end of switch pressed in = limited engine braking in accelerator pedal activated and the function will be engaged automatically when the accelerator pedal is released.
Page 50 Other controls Controls 6 Transverse differential lock, front axle Upper end of switch pressed in = transverse differential lock disengaged Lower end of switch pressed in = transverse differential lock engaged NOTE! Switch missing if machine is equipped with ATC. A9002100 7-10 Unassigned 11 Load and dump brake...
Page 51 Other controls Controls 14 Parking brake Upper end of switch pressed in = parking brake released Lower end of switch pressed in = parking brake applied P P P Application IMPORTANT! The parking brake should not be applied until the machine is completely stationary. 1008427 1 Place the gear selector to neutral.
Page 52: Operator Comfort
Other controls Operator comfort Operator comfort Operator seat It is important that the operator seat is adjusted in a correct way in order to provide the best possible comfort. Mechanical operator seat, adjusting Backrest inclination Seat inclination Seat height Longitudinal adjustment Lumbar support Height limitation with locking function A1600700...
Page 53 Other controls Operator comfort Seat belt The seatbelt supplements the safety construction in the cab or the open operator's station and must be used to prevent the operator from being thrown from the cab if the machine should roll over. Using the seatbelt also helps the operator maintain control of the machine in case it rocks violently or gets in to other difficulties.
Page 54: Ventilation System
Other controls Ventilation system Ventilation system Heating and ventilation system The control panel for heating and ventilation is positioned under the left instrument panel. The system is of the integrated type, i.e. filtered fresh air, heated air or cooled air come out of the same nozzles. General about heating and ventilation Keep the door closed.
Page 55 The air conditioning only works when the engine is running and performs best when the windows are closed. Ask a workshop authorised by Volvo CE to check the air conditioning once a year. Climate control system, adjusting These instructions are basic recommendations.
Page 56 Other controls Ventilation system Defroster Adjustment for machines with or without air conditioning. On machines with air conditioning the switch should be pressed in. Dehumidification The adjustment applies to machines with air conditioning. The switch for the air conditioning should be pressed in. The air distribution control should be in position A or B.
Page 57: Operating Instructions
Operating instructions Operating instructions This chapter contains rules which must be followed to make working with the machine safe. However, these rules do not relieve the operator from following laws or other national regulations for traffic safety, industrial safety and labour welfare. To avoid the risk of accidents, alertness, judgement and respect for applicable safety regulations is a condition.
Page 58 Operating instructions The standard ISO 5006 "Earthmoving machinery – Operator’s field of view") covers the operator's visibility around the machine and is intended to be used to measure and evaluate visibility. Compliance with this standard is a requirement in EU-countries and gives improved visibility around the machine.
Page 59: Safety Rules When Operating
Operating instructions Safety rules when operating Safety rules when operating Operator duties The machine operator must operate the machine in such a way that the risk of accidents is minimised both for the operator, other road users and persons present at the work site. The machine operator must be thoroughly familiar with how to operate and maintain the machine and should preferably undergo required training on the machine.
Page 60 Operating instructions Safety rules when operating Accidents Accidents and also incidents should be reported to the site management immediately. If possible leave the machine in position. Only take necessary action so as to reduce the effect of damage, especially personal injuries. Avoid action which may make an investigation more difficult.
Page 61 Operating instructions Safety rules when operating Working within dangerous areas Working within areas where there are pipes, power lines or cables It is the duty of the employer to know and mark the position of pipes for gas, water, sewage or power lines or cables on the work site and to inform the operator about these.
Page 62 Operating instructions Safety rules when operating Travelling and operating (working) on a public road As a machine operator you are considered to be a road user and therefore required to know and follow local regulations and national traffic regulations. It is important to bear in mind that the machine, in comparison with the rest of the traffic, is a slow moving and wide vehicle, which may cause obstruction.
Page 63: Measures Before Operating
Operating instructions Measures before operating Measures before operating 1 Perform daily service, see page 155. (Make sure that the coolant has required freezing protection in cold weather and that the lubrication oil is intended for use in winter.) 2 Clean/scrape the windows. 3 Check that there are no faulty/loose parts or leaks which can cause damage.
Page 64: Starting Engine
Operating instructions Starting engine Starting engine WARNING! Make sure that no person are close to the steering joint when the engine is running. There is a risk of crushing. IMPORTANT! Run the engine at low idling speed for at least half a minute after start.
Page 65: Gear Shifting
Operating instructions Gear shifting Gear shifting WARNING! Never leave the machine with the gear selector in forward or reverse, while the engine is running. The transmission has neutral position, nine forward and three reverse speeds. All with automatic direct drive clutch (lockup). The gear-shifting system is fully automatic, but the automatic control can be limited by the operator via the gear selector control.
Page 66 Operating instructions Gear shifting Safety functions during gear shifting The machine is provided with safety functions which protect the engine and transmission via the electronic control unit of the transmission in the event of an operator error. These functions are: –...
Page 67: Operating With Differential Locks
Operating instructions Operating with differential locks Operating with differential locks WARNING! We warn especially against the method of trying to traverse slippery ground by force with chains on one drive side only. This oblique traction power causes extreme wear to the power transmission and you may also lose control of the machine and cause an accident with consequent personal injuries.
Page 68 Operating instructions Operating with differential locks Longitudinal differential lock / 6-wheel drive + transverse differential lock, front axle Provides the best possible traction with maintained steering ability on soft and slippery ground. Disengage the lock when operating on firm ground. Both the control lamp for the longitudinal differential lock and the control lamp for the differential lock on the front axle, will be alight on the instrument panel.
Page 69: Steering
If any of the lamps are alight, stop the machine immediate and contact a workshop authorised by Volvo CE. Secondary steering The machine is provided with a secondary steering system which is ground-dependent (it is provided with a ground-dependent pump).
Page 70: Braking
Service brakes WARNING! In case of a faulty brakes, stop the machine immediately and contact a workshop authorised by Volvo CE for action to be taken. The service brakes are divided into two separate circuits. If a fault arises in one of the circuits, the machine can still be braked with 1008859 the intact circuit.
Page 71: Stopping Machine
Operating instructions Stopping machine Stopping machine WARNING! When you are entering and leaving the machine, always face the machine and use the steps or hand holds to avoid slipping. Always use the "three-point" grip, i.e. both hands and one foot or both feet and one hand, when entering or leaving.
Page 72: Parking
Operating instructions Parking Parking 1 If possible, place the machine on level ground. If this is not possible, block the wheels so that the machine cannot start rolling. 2 Make sure that the dump body is lowered or made safe. Avoid parking a loaded machine.
Page 73: What To Do If The Machine Gets Stuck
Operating instructions What to do if the machine gets stuck What to do if the machine gets stuck Step 1 (by operating in zigzag / ”duck's waddle”) 1 Engage all differential locks with the foot button. 2 Keep an even engine speed and avoid wheel spin. 3 Steer alternately full lock to the right and full lock to the left.
Page 74: Recovering/Towing
Operating instructions Recovering/towing Recovering/towing WARNING! The greatest care must be taken in connection with towing to avoid serious injury. Before taking any steps in preparation for recovering or towing, the parking brake must be applied and the wheels blocked to prevent the machine from rolling. If the engine cannot be started, the brake and steering functions will be limited.
Page 75 Operating instructions Recovering/towing Case 1 (with engine running) The gear selector should be in neutral and the parking brake in running position. The machine can be towed 10 km (6 miles) without taking special precautions. Case 2 (with engine not running) As the transmission does not receive any lubrication when the engine is not running, the propeller shaft between transmission and dropbox must be removed.
Page 76 Operating instructions Recovering/towing Manual release of parking brake WARNING! After the parking brake has been released manually it will not work. The machine must only be towed, if it is connected to the towing vehicle by a towbar. If the parking brake cannot be released with the switch because of insufficient compressed air, the brake can be released manually.
Page 77: Tipping
Operating instructions Tipping Tipping When dumping, the following points should be observed: – Steer the machine so that it is straight and with the trailer unit on level ground. – Ensure that no persons are near the machine. If conditions permit, dumping may be carried out while moving. Tipping control Dump body lowered by hydraulic pressure = position 1...
Page 78: Dump Body, Emergency Lowering
Operating instructions Dump body, emergency lowering Dump body, emergency lowering The operation of the dump body, i.e. tipping and lowering, is controlled with servo pressure. If the engine should stop with the dump body in the raised position and the starter motor, for some reason, does not work, there will be no servo pressure for operating the tipping valve and the dump body must be lowered manually.
Page 79: Full Suspension, Emergency Lowering
When the engine is not running, but the electronics system is functional, the FS-system can be lowered via the operator display unit and the keyboard, see page 36. If the electronics system is not functioning, contact a workshop authorised by Volvo CE for aid with emergency lowering.
Page 80: Transporting The Machine
Operating instructions Transporting the machine Transporting the machine WARNING! If the machine is driven across from a loading dock onto the platform of a truck or trailer, make sure that this vehicle is securely braked, i.e. the wheels blocked and that there is no risk that the vehicle will tip or tilt in a dangerous way as 1031118 the machine is driven across.
Page 81 The lifting tool is optional equipment to be used for lifting the machine. They are intended for a machine weight of max. 33500 kg (A35E/A35E FS) / 39000 kg (A40E/A40E FS). IMPORTANT! If the machine is equipped with FS-system, it must be lowered right down before lifting is carried out.
Page 82 Operating instructions Transporting the machine 1 Place the machine on level ground. 2 The engine must be turned off and the battery disconnect switch turned off. 3 Lock the steering joint with the steering joint lock. 1031118 4 Install the lifting tool to front axle and the front bogie axle and tighten the nuts crosswise to 200 Nm (148 lbf ft).
Page 83: Operating Techniques
Operating techniques Operating techniques The following pages contain advice and instructions on how to operate the machine. It is important that the correct operating techniques are used to obtain safe and efficient use of the machine.
Page 84: Whole Body Vibrations
Operating techniques Whole body vibrations Whole body vibrations Whole-body vibration emissions on construction machinery are affected by a number of factors, such as the working mode, ground conditions, speed, etc. To a large extent the operator can influence the actual vibration levels, because the operator controls the speed of the machine, its working mode, the travel path, etc.
Page 85 Operating techniques Whole body vibrations Back pain associated with whole-body vibrations may be caused by other risk factors. The following guidelines can be effective to minimise risks of back pains: – Adjust the seat and controls to achieve good posture. –...
Page 86: Transport Operation
Operating techniques Transport operation Transport operation WARNING! As the trailer unit frame is pivoted, relative to the tractor unit frame, around a longitudinal, horizontal axis, you will not feel, if the trailer unit should begin to tip over sideways. Therefore, great care must be exercised when operating the machine.
Page 87: Operating On Inclines
Do not permit engine revs above 35 r/s (2100 rpm) when operating downhill. When operating down a steep incline with a full load, it A35E may happen that the exhaust brake and the engine braking function together do not provide sufficient retardation and this leads to an increasing travelling speed.
Page 88: Off-Road Operation
Operating techniques Off-road operation Off-road operation Different types of terrain require different operating techniques. Check out the ground beforehand, if you are uncertain and want to avoid getting stuck. Obtain permission from the management to operate outside the transporting route. Where the ground is particularly soft and space permitting, choose a new track for each run.
Page 89: Loading
Decal for maximum load is located on a window in the cab. Transporting with load Volvo haulers have very good off-road characteristics, which are often utilised to shorten transporting distance and time. You must follow indicated transporting paths. If you consider that it...
Page 90: Dumping Load
Operating techniques Dumping load Dumping load WARNING! For all dumping, check out the firmness and inclination of the ground. When dumping over an edge, do not reverse further out than the rear axle is still on firm ground. Check the firmness of the edge. The way of dumping depends on the condition of the load.
Page 91: Safety When Servicing
6 Stop the engine and take out the ignition key (does not apply when checking the oil in the transmission). 7 Block the wheels in a suitable way (with, for example, wedges). NOTE! For work on and with the FS-system, contact a workshop authorised by Volvo CE.
Page 92: Before Service, Read
Lifting devices, tools, working methods, lubricants and spare parts prescribed in the Operator's Manual must be used. Volvo CE will not accept any responsibility if this is not followed. Make sure that no tools or other objects, which may cause damage, are left inside or on the machine.
Page 93 Safety when servicing Before service, read Never adjust a reducing valve to a higher pressure than what is recommended by the manufacturer. Machines, which are used within a contaminated or in any other way unhealthy area, must be equipped for such work. Special safety regulations apply when servicing such a machine.
Page 94: Preparations Before Service
Safety when servicing Preparations before service Preparations before service Guard plates, lowering For certain service work it is necessary to hinge down or remove the guard plates. Place the machine in service position, see page 89. Front guard plate 1 Remove the bolts at the rear part of the plate (2 pcs.). The plate is heavy and therefore secured with a chain (A) to prevent it from falling down.
Page 95 Safety when servicing Preparations before service Engine hood Opening 1 Press in catches (A). 2 Let down the front grille (a gas spring takes up its weight). 3 Turn the hydraulic pump valve (B) to the downward position with a socket wrench placed by the hydraulic pump. Turn clockwise to end position.
Page 96 Safety when servicing Preparations before service Steering joint lock WARNING! The steering joint lock must be in the locked position during all work on the steering joint. 1 Remove the pin from the transporting position lug and swing 1031118 the joint lock (A) over to the locked position. 2 Install and secure the pin.
Page 97: Fire Protection
Safety when servicing Fire protection Fire protection WARNING! If a machine is used in an environment, where the risk of fire is particularly high, e.g. in explosive environment, special equipment is required. There is always a risk of fire. Find out which type fire extinguisher that is used at your place of work and how it is used.
Page 98 Safety when servicing Fire protection Check that fuel lines, hydraulic and brake hoses and electrical cables have not been damaged by chafing or are not in danger of being damaged in that way because of incorrect installation or clamping. This applies particularly to unfused cables, which are red and marked R (B+) and routed: –...
Page 99: Handling Hazardous Substances
Safety when servicing Handling hazardous substances Handling hazardous substances Heated paint WARNING! All paint decomposes when heated and forms compounds, which may cause irritation and in case of prolonged or repeated exposure be very health-impairing. When heated, paint gives off poisonous gases. Therefore, the paint must be removed from an area of at least 10 cm (4 in) from the spot where welding, grinding or gas cutting is to be carried out.
Page 100 Safety when servicing Handling hazardous substances Fluorocarbon rubber which has been heated WARNING! Certain seals, which are intended to withstand high operating temperatures, e.g. in engines, control valves, hydraulic motors and pumps, may be made from fluorocarbon rubber. When heated to high temperatures, fluorocarbon rubber decomposes to hydrogen fluoride and hydrofluoric acid, which is very corrosive to skin and respiratory tracts.
Page 101 Safety when servicing Handling hazardous substances In case of contact with escaping refrigerant, the following actions must be taken: The gases, which are formed when refrigerant is heated may have seriously harmful effects on lungs and the nervous system even at low concentrations and when no smell is detectable.
Page 102 Safety when servicing Handling hazardous substances Dust of crystalline silicon dioxide (silica dust) WARNING! Avoid exposure to dust containing crystalline silicon dioxide, as it may cause serious damage to the lungs (silicosis). Crystalline silicon dioxide is a basic component part of sand and granite.
Page 103: Service And Maintenance
– Cab, instruments and operating controls. Check that the following systems function normally: Volvo Construction Eq uipment Customer Suppo r t AB Please s e nd comm ents about the Inpecti on Programm e to – Electrical system: Check that instruments, control lamps and other lights are working.
Page 104 Service and maintenance Cleaning the machine The machine should be cleaned regularly with conventional car care products in order to eliminate the risk of damage to the paint finish and other surfaces on the machine. IMPORTANT! Avoid using strong cleaning agents or chemicals in order to minimise the risk of damage to the paint finish.
Page 105: Engine
Min. – the oil filters are replaced every time the oil is changed. Max. – the oil filters are Volvo original “Long Life” filter and “By-pass” filter. – the oil is of a certain quality grade, see page 167. – the correct oil viscosity for the ambient air temperature is selected according to diagram, see page 167.
Page 106 2 Put the draining hose back in the front grille. 3 Hinge up the front grille. Oil capacity when changing: A35E/A35E FS: approx. 49 litres (12.9 US gal) including filter. A40E/A40E FS: approx. 54 litres (14.3 US gal) including filter. For oil quality grades, see page 167.
Page 107 Service and maintenance Engine Engine oil filters, replacing Replace the engine oil filters every time the oil is changed, i.e. every 500 hours. The filters are of the disposable type, i.e. they cannot be cleaned, but must be replaced as whole units. Removing 1 Use a suitable tool.
Page 108: Fuel System
Service and maintenance Fuel system Fuel system Clean fuel of the correct quality is essential for trouble-free running of the diesel engine. Fuel system, air bleeding WARNING! Make sure that fuel under high pressure cannot come into contact with unprotected parts of your body when working with fuel injection equipment.
Page 109 Service and maintenance Fuel system Fuel filters, replacing Replace the fuel filters every 500 hours or when replacing the engine oil filter. If the fuel filters become clogged earlier, an alarm screen is shown, see page 37 and the filters should then be replaced. Removing secondary fuel filter (A) 1 Use a suitable tool for removing the fuel filter.
Page 110 Service and maintenance Fuel system Fuel prefilter, changing (optional equipment) Change the filter insert every 250 hours. More frequent changes may be needed depending on fuel consumption and fuel grade. Change shall also take place in connection with changing primary and secondary fuel filters after an alarm for clogged filter, see page 107.
Page 111 During the cold season, keep the fuel tank full to prevent water condensing in the tank. Fuel tank capacity: A35E/A35E FS 480 litres (127 US gal). A40E/A40E FS 545 litres (144 US gal). For fuel quality, see page 170. Fuel tank, draining sludge 1 Remove the protective cap (B) over the drain connection (located under the underbody skid plate on the right side).
Page 112 Service and maintenance Fuel system Fuel tank, replacing breather filter Replace the breather filter every 1000 hours. The filter is of the disposable type, i.e. it cannot be cleaned, but must be replaced. 1 Remove cover (A). 2 Replace the filter insert. 3 Reinstall the cover.
Page 113: Intercooler
Air out important for the function. If noise or vibrations are confirmed in the turbocharger, change it immediately. Only a workshop authorised by Volvo CE may carry out work on the turbocharger.
Page 114: Air Cleaner
Service and maintenance Air cleaner Air cleaner The air cleaner prevents dust and other impurities from entering the engine. The air first passes the primary filter and then the secondary filter. The degree of engine wear depends largely on the cleanliness of the induction air.
Page 115 Service and maintenance Air cleaner Replacement Press with both thumbs on the primary filter (A) at the same time as you pull it out. This is to prevent the secondary filter from coming out together with the primary filter. Secondary filter, replacing Replace the secondary filter every 2000 hours or every third time the primary filter is replaced.
Page 116: Additional Air Cleaner
The oil bath air cleaner is installed in series with the existing standard primary filter. A35E and A35E FS have one oil bath air cleaner. A40E and A40E FS have two oil bath air cleaners. The particle separating ability of the oil-bath air cleaner is between...
Page 117 Service and maintenance Additional air cleaner Engine air precleaner, two-stage (optional equipment) The precleaner is located over the engine hood, on the end of the air inlet pipe. The first stage (E) separates larger impurities which then are returned immediately to the ambient air. The second stage (H) traps remaining impurities in a bowl (I) and these are removed via an outlet pipe (A) out through the silencer (B).
Page 118 15 Check with a piece of paper that there is positive pressure at the ejector port. If the piece of paper blows away from the ejector port on the precleaner's first stage, then the function is satisfactory. If the precleaner does not work to satisfaction, contact a workshop authorised by Volvo CE.
Page 119: Cooling System
Volvo CE for action to be taken. Coolant The cooling system is filled with Volvo Coolant VCS To avoid damage to the engine, it is very important to continue using the same coolant, when topping up or changing, as the system was filled with previously.
Page 120 Service and maintenance Cooling system Radiator, cleaning WARNING! Stop the engine before cleaning the radiator. Clean the radiator every 500 hours. 1 Let down the front grille. 2 Open up the engine hood. The radiator is positioned on the right side in the engine compartment. 3 Blow the radiator clean with compressed air.
Page 121 Service and maintenance Cooling system Coolant, changing IMPORTANT! To avoid damage to the engine, different kinds of coolant or corrosion protection must not be mixed with each other, see page 117. Change coolant every 6000 hours or every fourth year. Draining 1 Remove the expansion tank cap (A).
Page 122 Service and maintenance Cooling system Filling coolant in a system which has been drained Coolant is filled through draining nipple (C) near the bottom on the right side of the engine. WARNING! If the engine is started with the radiator in the swung out position, no person may be on or near the right fender.
Page 123 Service and maintenance Cooling system Water pump, checking belt WARNING! The engine must be stationary when checking the belt tension – rotating parts can cause injuries. The engine must never be run when the belts are completely slack. Check the condition of the belt every 2000 hours. 1031123 The belt is self adjusting.
Page 124: Electrical System
Service and maintenance Electrical system Electrical system Check lights and control lamps daily. Battery disconnect switch IMPORTANT! The battery disconnect switch must not be turned off, when the engine is running. Battery disconnect switch (A) is positioned on the left side of the cab under the entry step.
Page 125 Service and maintenance Electrical system Checking state of charging The state of charge of the batteries is checked with a hydrometer. When there is risk of frost, it is particularly important that the batteries do not become discharged, as the electrolyte in a flat battery may freeze and thus destroy the battery.
Page 126 All connectors must be disconnected from all ECUs. When disconnecting and reconnection the ECUs, the leads must be without current (the battery disconnect switch turned off and the battery cables disconnected). Contact a workshop authorised by Volvo CE for more accurate information on how to proceed.
Page 127 Check the condition of the belt for the first time at 250 hours (also after replacement) and then every 2000 hours. 1031123 Adjusting, A35E/A35E FS 1 Loosen bolts (A) on the alternator. 2 Adjust with adjusting screw (B) so that the belt can be pressed in approx.
Page 128 Service and maintenance Electrical system Electrical distribution box The machine has an electrical distribution box installed in the cab on the left cab wall. The electrical distribution box contains most of the fuses and relays of the machine, see page 180. If a fault should occur in one of the relays, this can temporarily be overcome, by replacing the faulty relay with one that has a less important function.
Page 129 Service and maintenance Electrical system Light bulb, replacing 1 Place the machine in service position, see page 89. 2 Open the engine hood. 3 Loosen rubber boot over the electrical terminals. NOTE! When installing, make sure that the draining tube on the rubber boot points downwards.
Page 130 Service and maintenance Electrical system Bulb insert, replacing 1 Remove the protective grille (three bolts). 2 Remove the plate with the bulb inserts (two bolts). 3 Remove the bulb insert from the plate. Push the rubber moulding out through the hole. 4 Split the connector for the bulb insert.
Page 131: Power Transmission
Service and maintenance Power transmission Power transmission Transmission oil The oil level can be read off on the information display unit, see page 30. If the oil level is incorrect (low or high), an alarm display is shown, see page 38. If the temperature in the transmission is high, the control light is on and an alarm display is shown, see page 38.
Page 132 Conditions for the 1000 hour interval to apply are that: – the two oil filters are replaced every time the oil is changed. – the oil filters meet the Volvo CE specifications, which is the case with genuine parts from Volvo CE.
Page 133 Service and maintenance Power transmission Main oil filter and lubricating oil filter, replacing Replace the filters every 1000 hours in connection with changing oil. The filters are of the disposable type, i.e. they cannot be cleaned, but must be replaced. NOTE! Always replace both filters at the same time.
Page 134 Service and maintenance Power transmission Transmission, replacing breather filter Replace the breather filter every 2000 hours. The filter is of the disposable type, i.e. it cannot be cleaned, but must be replaced. 1 Undo the clamp and remove filter (A). 2 Move the clamp over to the new filter and install it.
Page 135 Service and maintenance Power transmission Dropbox, checking oil level Check the oil level at regular intervals. 1 Place the machine in service position, see page 89. 2 Unscrew level plug (A). The oil level should be up to the hole. Dropbox, checking for leaks Check that there are no leaks every 250 hours.
Page 136 Service and maintenance Power transmission Drive axles, checking for leaks Check that there are no leaks every 250 hours. 1 Place the machine in service position, see page 89. 2 Carry out a visual check for leaks. Drive axles, changing oil V1051914 Change oil every 2000 hours.
Page 137 Then check every 1000 hours. If the rubber bearings are worn or heavily cracked, contact a workshop authorised by Volvo CE for repairs. NOTE! Neglected checks of the rubber bearings may lead to damaged cylinders and shortened service life of the machine.
Page 138 Service and maintenance Power transmission Frame joint bearing, lubricating with grease Applies to machines from and incl. serial no.: A35E/A35EFS – 10836 A40E/A40EFS – 12450 Frame joint bearing, checking Check the bearing every 2000 hours. Frame joint bearing, checking and adjusting...
Page 139 Service and maintenance Power transmission Frame joint bearing, lubricating with oil Applies to machines up to serial number: A35E/A35EFS – 10836 A40E/A40EFS – 12450 Checking Check the bearing every 2000 hours. Checking and adjusting clearance Check and adjust the frame joint bearing clearance every 2000 hours.
Page 140: Brake System
(When the hissing sound has stopped and the pedal feels “spongy”). NOTE! The system may still be pressurised even though a pressure gauge shows 0, depending on where the gauge is connected. Checking accumulators Contact a workshop authorised by Volvo CE.
Page 141 Service and maintenance Brake system Brake system, replacing pressure-oil filter WARNING! Even if the engine has been stopped, there is still an accumulated pressure in the brake system. If the system is opened without the pressure having been released, oil under high pressure will jet out.
Page 142 Make a note of the measurement. 3 The brake linings are worn out when measurement X equals 0 mm. A35E/A35E FS, (X in the table designates new linings) Front axle X = 6.8 ± 0.1 mm (0.27 ±0.004 in)
Page 143 Service and maintenance Brake system Brake cooling oil, checking level after topping up or changing Check the oil level every 250 hours. The level should stand 3/4 up within the measuring range on sight glass (A), which is located on the left side of the machine. Brake cooling oil, changing Change oil every 2000 hours.
Page 144: Compressed-Air System
Service and maintenance Compressed-air system Compressed-air system Air reservoirs, draining The machine is equipped with two compressed air tanks, a 4-litre tank (A) and a 20-litre tank (B) located on the left side behind the cab. The air reservoirs are kept free from condensation water through an air drier.
Page 145: Tyres
Service and maintenance Tyres Tyres WARNING! Make sure that you stand to one side of the tyre when inflating a tyre fitted on a split rim. Tyres fitted on such a rim may explode causing injury or death. Use a self attaching air chuck with a hose long enough to enable you to be out of the trajectory path when filling the tyre with air.
Page 146: Cab
Service and maintenance Cab, ventilation filters The machine is equipped with two ventilation filters in the cab, one prefilter and one main filter. The clogging up of the filters is entirely dependent on the working environment of the machine. The prefilter should be checked and cleaned when required.
Page 147 Service and maintenance Asbestos filter (optional equipment) WARNING! If it is dangerous dust, e.g. toxic or contains asbestos, special measures must be taken to prevent the dust from spreading further. The filter is especially intended for use in environments where there may be asbestos dust, but it is of course effective against all other kinds of dust when the operator needs highly filtered air in the cab.
Page 148 1020091 9 Reinstall the filter casing in reverse order. If you detect that there is some system malfunction, contact a workshop authorised by Volvo CE. Rain cap on inlet Outlet to evaporator housing Ejector ports...
Page 149 Service and maintenance Toolbox Toolbox (A) is positioned on the right side of the cab. Windscreen washer reservoir The windscreen washer reservoir (B) is positioned on the left side of the cab under the battery box. Top up when required (C). Boot box Boot storage box (D) is positioned on the left side on the cab behind the battery box.
Page 150 There is always a certain excess pressure in the system. Therefore, never disconnect hoses and never remove the oil filler plug on the compressor, except during repairs to the system. Ask a workshop authorised by Volvo CE to check the air conditioning once a year. Compressor, checking belt tension...
Page 151: Hydraulic System
4 Fill oil through the hydraulic oil filter after removing the filler plug. 5 Reinstall the plug. V1052030 Capacity when changing A35E/A40E: approx. 245 litres Filling point, hydraulic oil (64.7 US gal) For oil quality grades, see page 167. Take care of filters/oils/liquids in an environmentally safe way,...
Page 152 7 When the FS-system is in normal position, stop the engine and check the oil level and top up when required. Capacity when changing A35E FS/A40E FS: approx. 275 litres (72.6 US gal) For oil quality grades, see page 167.
Page 153 Service and maintenance Hydraulic system Cooling fan, replacing return oil filter IMPORTANT! Exercise cleanliness when filling oil and in all work on the hydraulic system. Replace oil filter every 2000 hours. The filter is positioned on the right side of the machine behind the cab wall Removing 1 Use a socket and ratchet handle or other suitable tool to...
Page 154: Dump Body
Service and maintenance Dump body Dump body WARNING! Keep away from the area under the dump body when it is raised, unless it has been secured with the dump body lock and the tipping (dumping) control has been blocked with the lock-out control, see pages 48 and 94.
Page 155 Service and maintenance Dump body Exhaust heated dump body (optional equipment) In order to prevent excavated material from freezing to the body, the machine can be equipped with a flexible tube between the tractor unit and the dump body, so that exhaust gases from the engine can be used for warming up the dump body.
Page 156: General Inspection Of Machine
If the need of repairs arises it is recommended that you get in touch with your Volvo CE distributor, who is qualified to carry out the repairs that may be needed. We do not recommend that repairs are carried out by others than an authorised Volvo CE distributor.
Page 157: Lubrication And Service Chart
Service and maintenance Lubrication and service chart Lubrication and service chart Greasing bearings Lubrication is an important part of preventive maintenance. The service life of bushings, bearings and bearings pins can be extended considerably, if the machine is lubricated in a correct way.
Page 158 Service and maintenance Lubrication and service chart 10 hour, 50 hour, 250 hour, and 500 hour service 1046083...
Page 159 Service and maintenance Lubrication and service chart Measure Page Item DAILY (every 10 hours) Check the brake function Check function of control lamps, operating controls, travel and working lights, and that there are no leaks. Lubricate frame joint* Measure Page Item EVERY 50 HOURS After carrying out Daily service...
Page 160 Service and maintenance Lubrication and service chart...
Page 161 Clean cover, air cleaner Clean ball joints, exhaust flexible tube for body heating Clean magnetic rod, brake cooling system** For the first time at 4000 hours and then every 1000 hours. **) Included in warranty service. Contact workshop authorised by Volvo CE.
Page 162 Service and maintenance Lubrication and service chart Checks, oil changes and lubrication Intervals: every 2000 hours (for symbol key, see page 155)
Page 163 *) Check every 6000 hours. Checking should be carried out by workshop authorised by Volvo CE. **) Change oil every 4000 hours if the system is filled with hydraulic oil or Volvo Biodegradable Hydraulic Oil. Change oil every 2000 hours, if the system is filled with any other biologically degradable hydraulic oil.
Page 164: Central Lubrication
Service and maintenance Central lubrication Central lubrication The machine can be equipped with a central lubrication system that automatically greases a number of points according to a pre- selected lubrication cycle. The lubrication system shall be inspected at regular intervals and should be coordinated with other maintenance and checking.
Page 165 Service and maintenance Central lubrication Filling lubricant Lubricant shall be filled before the level is below the min. marking on the reservoir. There is a filling connection (grease nipple) on the pump, to which a hand pump or industrial pump can be connected for filling. NOTE! If an industrial pump is used, clean the filter between the connection and pump at regular intervals.
Page 166 Service and maintenance Central lubrication Grease points 1044701 1044702 Steering cylinder 7-10 Frame joint bearing (between hitch and trailer unit) Upper hoist cylinder Steering joint Dump joint Steering cylinder Lower hoist cylinder Lower hoist cylinder Steering joint Dump joint Upper hoist cylinder...
Page 167 Service and maintenance Central lubrication Lubricant recommendation The system requires that the lubricant is clean and can be pumped at the ambient temperature. Therefore, use lubricants of recommended NLGI grease class. Lower grease grade may result in reduced lubrication performance and increased wear. Do not mix different types of lubricant.
Page 168 Service and maintenance Central lubrication Continuous lubrication test cycle The pump runs an unlimited number of lubrication cycles, that is, continuously pumps lubricant, alternating between both main lines. Used when bleeding air from the system. 1 Turn the ignition key to position 1 (operating position). 2 Press in the test button for longer than 6 seconds.
Page 169: Specifications
Other mineral oils can be used if they conform to our viscosity recommendations and meet our quality requirements. The approval of Volvo CE is required, if any other oil base quality (e.g. biologically degradable oil) is to be used. Regarding questions about oils and lubricants please contact a workshop authorised by Volvo CE.
Page 170 V68/AV 68 viscosity acc. to ISO 3448 grade acc. to ISO 6743-4 ISO VG 46 HV ISO VG 68 HV NOTE! As an alternative, Volvo biodegradable hydraulic oil is also available. Contact your local Volvo service workshop for information. COOLING SYSTEM Volvo Coolant VCS...
Page 171 Specifications Recommended lubricants Grease Grease on a lithium base together with EP additives and consistency No. NLGI- 2 without molybdenum disulphide additive (MoS Coolant Use the same coolant as the system was filled with previously. To avoid damage to the engine, different kinds of coolant must not be mixed with each other.
Page 172 Volvo CE accepts a maximum intermix of 5% bio-diesel fuel in the diesel fuel, ready mixed from the oil companies. A higher intermix than 5% of bio-diesel fuel may cause: –...
Page 173: Capacities And Intervals Between Changes
Specifications Capacities and intervals between changes Capacities and intervals between changes Capacities When changing Engine incl. filter, A35E/A35E FS 49 litres (12.9 US gal) Engine incl. filter, A40E/A40E FS 54 litres (14.3 US gal) Cooling system 90 litres (23.8 US gal) Transmission incl.
Page 174 Specifications Capacities and intervals between changes Filter replacements Engine Hours Page Oil filters Secondary fuel filter 500* Primary fuel filter 500* Primary filter, air cleaner* 1000 Secondary filter, air cleaner 2000 Breather filter, fuel tank 1000 *) If the filter gets clogged earlier, it must be changed. EON-filter can be installed instead of the standard primary filter and should be changed when the control light comes on, see page 114.
Page 175: Engine, Specifications
Specifications Engine, specifications Engine, specifications A35E/A35E FS A40E/A40E FS Designation D12D D16E Flywheel output at 30 r/s (1800 rpm) SAE J1995 Gross 313 kW (426 hp) 350 kW (476 hp) SAE J 1349 Net 309 kW (420 hp) 346 kW (471 hp)
Page 176: Fuel System, Specifications
Specifications Fuel system, specifications Fuel system, specifications Feed pump Type Gear pump Make Bosch Feed pressure, at idling speed 350–450 kPa (51–65 psi) Cold-starting device Type Electrical element Power, electrical element 2 kW Time relay (integrated), engagement time Variable Unit injectors Electronically controlled regarding injection amount and injection timing Number of...
Page 177: Cooling System, Specifications
Specifications Cooling system, specifications Cooling system, specifications Cooling fan Type 8-blade Thermostat Type Piston-type thermostat Number of Begins to open at 82 °C (180 °F) Fully open at 92 °C (198 °F) Pressure 50 kPa (0.5 bar) (7.3 psi)
Page 178: Electrical System, Specifications
Specifications Electrical system, specifications Electrical system, specifications A35E/A35E FS A40E/A40E FS System voltage 24 V 24 V Batteries 2 pcs 12 V connected in series 2 pcs 12 V connected in series Battery voltage 12 V 12 V Battery capacity...
Page 179 Specifications Electrical system, specifications Fuses Electrical distribution box E -E C U (V 2 -E C U ) Ta ch o g ra p h C a re Tra ck D -E C U T-E C U T-E C U V-E C U D -E C U V-E C U...
Page 180 Specifications Electrical system, specifications Mark- Rated Description Mark- Rated Description current current 15 A Interior lighting, interior lighting (left/right 10 A Buzzer, central warning rear), interior lighting (right front), position monitor door 15 A Rotating beacon 15 A Unassigned Direction indicators, flashing hazard 15 A Unassigned lights...
Page 181 Specifications Electrical system, specifications Switch work lights front/rear, relay work 15 A Work lights rear light front/rear, work lights front/rear left/ right 15 A Switch electrically heated rear-view 10 A Stop lights mirrors Heating coil rear-view mirrors left/right lower/upper Switch seat cushion heater, heating coil seat cushion heat, switch and control light turn-around wheels 15 A...
Page 182 Specifications Electrical system, specifications Relays Electrical distribution box E -E C U (V 2 -E C U ) Ta ch o g ra p h C a re Tra ck D -E C U T-E C U T-E C U V-E C U D -E C U V-E C U...
Page 183 Specifications Electrical system, specifications Desig- Desig- Marking Description Marking Description nation nation Unassigned RE5201 Stop lights RE4201 Reversing light, reversing RF3601 Direction indicators alarm and reversing camera RE3703 Feed 28 VDC T-ECU Other relays RE8702 RE8703 RE5502 RT8701 RE5901 RE5902 RE5903 RE2501 1048503...
Page 184: Power Transmission, Specifications
ARB/H40 ARB/H40 ARB/H40 Differential carrier assembly Tractor unit Front bogie axle Rear bogie axle Make Volvo Volvo Volvo Gear ratio A35E/A35E FS 2,833 2,833 2,833 Gear ratio A40E/A40E FS 3,091 3,091 3,091 Differential lock Dog clutch Dog clutch Dog clutch 6-wheel drive (6×6)
Page 185 Specifications Power transmission, specifications Speed ranges (max.) Gear A35E/A35E FS A40E/A40E FS Forward 1st gear 6.2 km/h (3.9 mph) 5.8 km/h (3.6 mph) 2nd gear 9.0 km/h (5.6 mph) 8.4 km/h (5.2 mph) 3rd gear 11.0 km/h (6.8 mph) 10.4 km/h (6.5 mph) 4th gear 16.0 km/h (9.9 mph)
Page 186: Brake System, Specifications
Specifications Brake system, specifications Brake system, specifications Service brakes Type Dual circuit, all-hydraulic, wet brakes. One circuit for the tractor unit and one for the trailer unit. Parking Brake Type Air-mechanically and spring operated disc brake acting on the trailer unit propeller shaft. Acting on both front axle and front bogie axle through the dropbox.
Page 187: Compressed-Air System, Specifications
Specifications Compressed-air system, specifications Compressed-air system, specifications Air-pressure regulator Cut-in pressure 810–730 kPa (8.1–7.3 bar) (117–106 psi) Cut-out pressure 830–870 kPa (8.3–8.7 bar) (120–126 psi) Compressor Type Single cylinder piston compressor Compressed-air reservoirs Number of 4 litres (0.14 ft ) regeneration reservoir 20 litres (0.7 ft ) circuit reservoir Safety valve...
Page 188: Steering/Hydraulic System, Specifications
Type of steering Hydro-mechanical articulated steering Steering lock 2 × 45° Number of steering wheel revolutions 3.4 revolutions Pressure, max. 25 MPa (3626 psi) Tipping system A35E/A35E FS A40E/A40E FS Make Volvo Volvo Number of 2 pcs 2 pcs Type...
Page 189: Tyre Sizes And Recommended Air Pressure
If other tyres are used for than those stated, the tyre manufacturer should be contacted regarding information about the correct tyre pressure. A35E/A35E FS Tyre air pressure with a load of A35E/A35E FS 6X6 32.5 tonnes Tyres 1007710 Bridgestone 26.5 R25 VLT kPa (psi) 375 (54.5)
Page 190: Cab, Specifications
Specifications Cab, specifications Cab, specifications General The cab is fitted on rubber elements, is insulated and has a flat floor with rubber mat. Tested and approved as a protective cab according to ISO 3471-1994 ROPS and SAE J1040 - MAY94 (ROPS). FOPS tested according to ISO 3449-1992.
Page 191 For this purpose the information in ISO/CEN Technical Report is recommended. To ensure that the whole-body vibration emission during machine use is kept to a minimum, see page 82. Sound information A35E/A35E FS A40E/A40E FS Sound pressure level (LpA) at operator position 74 LpA dB(A)
Page 192: Weights
Specifications Weights Weights A35E/A35E FS The weights apply with 26.5 R25* tyres Service weight A35E A35E FS Front axle 14700 kg (32408 lb) 14800 kg (32628 lb) Bogie 13400 kg (29542 lb) 13700 kg (30203 lb) Total (incl. operator and full fuel tank)**...
Page 193: Dimensional Drawing, A35E/A40E
Specifications Dimensional drawing, A35E/A40E Dimensional drawing, A35E/A40E The letters in the figures refer to the text on the next page. 1031128...
Page 194 Specifications Dimensional drawing, A35E/A40E The dimensions apply to an empty machine with 26.5 R25 tyres (A35E) and 29.5 R25 tyres (A40E) Dimensions A35E A40E Overall length 11182 mm (36 ft 8.2 in) 11265 mm (36 ft 11.5 in) Overall length, trailer unit 6242 mm (20 ft 5.7 in)
Page 195: Dimensional Drawing, A35E Fs/A40E Fs
Specifications Dimensional drawing, A35E FS/A40E FS Dimensional drawing, A35E FS/A40E FS The letters in the figures refer to the text on the next page. 1031129...
Page 196 Specifications Dimensional drawing, A35E FS/A40E FS The dimensions apply to an empty machine with 26.5 R25 tyres (A35E FS) and 29.5 R25 tyres (A40E FS) Dimensions A35E FS A40E FS Overall length 11182 mm (36 ft 8.2 in) 11265 mm (36 ft 11.5 in) Overall length, trailer unit 6242 mm (20 ft 5.7 in)
Page 197: Service History
Specifications Service history Service history Type of service Signature and stamp Service 100 hours Date Hours Warranty Inspection Type of service Signature and stamp Service 500 hours Date Hours Service and maintenance Type of service Signature and stamp Service 1000 hours Date Hours Warranty Inspection...
Page 198 Specifications Service history Type of service Signature and stamp Service 3000 hours Date Hours Service and maintenance Type of service Signature and stamp Service 3500 hours Date Hours Service and maintenance Type of service Signature and stamp Service 4000 hours Date Hours Service and maintenance...
Page 199 Specifications Service history Type of service Signature and stamp Service 6000 hours Date Hours Service and maintenance Type of service Signature and stamp Service 6500 hours Date Hours Service and maintenance Type of service Signature and stamp Service 7000 hours Date Hours Service and maintenance...
Page 200 Specifications Service history Type of service Signature and stamp Service 9000 hours Date Hours Service and maintenance Type of service Signature and stamp Service 9500 hours Date Hours Service and maintenance Type of service Signature and stamp Service 10000 hours Date Hours Service and maintenance...
Page 201: Alphabetical Index
Delivery Instructions ............ 101 Adjusting washers, checking and adjusting Differential locks ............182 dump body sideways ..........152 Dimensional drawing, A35E FS/A40E FS....193 After recovering / towing ..........73 Dimensional drawing, A35E/A40E....... 191 Air cleaner ............112, 173 Display unit ..............28 Air conditioning (optional equipment).....53, 148...
Page 202 Safety regulations ............1 Safety rules when operating ..........57 Safety valve ..............185 Safety when servicing ............89 Seat belt .................51 Secondary filter, replacing ...........113 Ref.No. VOE21C1003521 English Printed in Sweden Secondary steering ............67 Service and maintenance ..........101 Volvo, Eskilstuna Service brakes ............68, 184...

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Volvo A35E Operator's Manual

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