Hyster A416 Service & Repair Manual

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Safety precautions maintenance and repair (20 pages)

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Hyster A416 (J2.00XM, J2.50XM, J3.00XM, J3.20XM, J40Z,

J50Z, J60Z) Forklift

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Summary of Contents for Hyster A416

Page 1 Hyster A416 (J2.00XM, J2.50XM, J3.00XM, J3.20XM, J40Z, J50Z, J60Z) Forklift...
Page 2 TROUBLESHOOTING AND ADJUSTMENTS USING THE AC CONTROLS PROGRAM J2.00-3.20XM (J40-60Z) [A416]; V30ZD [D210]; E1.50-2.00XM (E25-35Z, E40ZS) [E114]; E2.00-3.20XM (E45-65Z) [G108] PART NO. 1534737 2200 SRM 1058...
Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
Page 4 Diagnostics ..............................Help Menu ................................General ................................Contents ................................. Technical Support ............................About Electric Truck AC Controls Program....................This section is for the following models: J2.00-3.20XM (J40-60Z) [A416]; V30ZD [D210]; E1.50-2.00XM (E25-35Z, E40ZS) [E114]; E2.00-3.20XM (E45-65Z) [G108] ©2003 HYSTER COMPANY...
Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
Page 7 4. Click OK. The setup program will guide you be installed. through the rest of the steps to install the Elec- tric Truck AC Controls Program Hyster on the 2. There must be an open Universal Serial Bus computer. (USB) port available on the computer to connect to the lift truck.
Page 8 General 2200 SRM 1058 Figure 1. Language Options DEMO MODE If the Demo button is selected, the program is in the demonstration mode, and the program can be oper- 1. Select Options from the File menu. An Option ated without being connected to an actual lift truck. pop-up box appears with a General tab and Lan- See Figure 2.
Page 9 2200 SRM 1058 General Figure 2. Options Menu...
Page 10 CONNECT PC TO LIFT TRUCK 5. Connect the lift truck power by lifting the red battery disconnect button, if the lift truck is so To connect the Interface Cable Kit Hyster part num- equipped. ber 1534010 to the lift truck wire harness, follow these steps: 6.
Page 11 2200 SRM 1058 General Figure 5. Desktop...
Page 12 General 2200 SRM 1058 3. Click the appropriate Factory or Custom file NOTE: On the computer, under the Tools menu, the folder for correct configuration of the lift truck. red X that appears in the Computer Connection icon changes to an arrow → which indicates connec- See Figure 6.
Page 13 2200 SRM 1058 General Figure 7. File Menu, Connect PC to Lift Truck...
Page 14 General 2200 SRM 1058 NOTE: If the connection fails between the computer 5. If this connection error appears on the computer and lift truck, an error screen will appear. See Fig- screen, check all connections between the com- ure 8. puter and the lift truck.
Page 15 2200 SRM 1058 Lift Truck Control Setup Lift Truck Control Setup CHANGE LIFT TRUCK SERIAL NUMBER This section includes the following processes: Change Lift Truck Serial Number and Hourme- OR HOURMETER ter, Setting Factory Default Values or Chang- 1. From the Tools menu, click Individual Setup. ing Lift Truck Parameters, Create New Custom See Figure 9.
Page 16 Lift Truck Control Setup 2200 SRM 1058 Figure 10. Individual Setup Menu Parameter: Represents the lift truck function name 2. Input desired values in the New Value column. that can be setup on the lift truck and is changeable. 3. Click Download button to download New Val- The items that are listed in this column are: lift truck ues to the lift truck.
Page 17 2200 SRM 1058 Lift Truck Control Setup 2. From the Tools menu, click System Setup. See box pops up with the following information on the Figure 11. A System Setup-Connected dialog lift truck. See Figure 12 and Figure 13. Figure 11. Tools Menu System Setup...
Page 18 Lift Truck Control Setup 2200 SRM 1058 Figure 12. Custom Configuration Setup Parameter: Represents functions that can be column, the row where the difference occurs will be setup on the lift truck and are changeable. highlighted in yellow. This indicates that the current lift truck value is NOT at the default setting.
Page 19 2200 SRM 1058 Lift Truck Control Setup NOTE: The new value must be entered in the Fac- 5. Click the Download button to download the new tory/Custom Value column and downloaded to the values to the lift truck. See Figure 13. lift truck to change the Truck Value column.
Page 20 Lift Truck Control Setup 2200 SRM 1058 3. Click New Truck Configuration in the File menu, or click the New Truck Configuration File icon on the toolbar. See Figure 14. Figure 14. New Truck Configuration...
Page 21 2200 SRM 1058 Lift Truck Control Setup Another option to create a New Truck Configura- tion screen is to select the Custom Configuration file, right-click the mouse, and select New from the pop-up box. A New Configuration pop-up box will appear on the computer screen.

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J2.00xm J2.50xm J3.00xm J3.20xm J40z J50z ... Show all