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ABSCO SHEDS Highlander Shed 60303HK Assembly Instructions Manual
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ABSCO SHEDS Highlander Shed 60303HK Assembly Instructions Manual

For construction in non-cyclonic areas wind rating: w33n n2
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FOR CONSTRUCTION IN
NON-CYCLONIC AREAS
WIND RATING: W33N (N2)
We thank you for choosing an Australian made shed. For further assistance please
visit our detailed instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be number ONE, so please let us
know what you think of our instructions. Feedback makes us better.
feedback@absco.com.au
ABSCO INDUSTRIES
Absco Highlander Shed
Model: 60303HK
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A REBATED
EDGE 25mm DEEP AROUND THE PERIMETER
CHANNEL
REBATED EDGE
CONCRETE SLAB
ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16
THIS WILL HELP
WATER EGRESS FROM
THE BASE OF THE SHED
75mm WIDE
REBATE
FRONT: 5.96m
SIDE:
3.00m
HEIGHT: 2.3m
PAGE 1

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Summary of Contents for ABSCO SHEDS Highlander Shed 60303HK

  • Page 1 Absco Highlander Shed Model: 60303HK FOR CONSTRUCTION IN FRONT: 5.96m NON-CYCLONIC AREAS SIDE: 3.00m WIND RATING: W33N (N2) HEIGHT: 2.3m WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER CHANNEL THIS WILL HELP REBATED EDGE WATER EGRESS FROM THE BASE OF THE SHED...
  • Page 2 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK GENERAL INSTRUCTIONS · Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details. · Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on the following pages.
  • Page 3 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK 1 OF 2) PART COMPONENT PART COMPONENT CHECK CHECK DESCRIPTION DESCRIPTION GABLE L/H STEEL SHEET L=1475mm 1974mm X 773mm GABLE R/H STEEL SHEET L=1475mm 1974mm X 773mm...
  • Page 4 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS CHANNEL SET PART COMPONENT PART COMPONENT CHECK CHECK DESCRIPTION DESCRIPTION 55AL 55AR CHANNEL CHANNEL L = 1496.5mm L = 1496.5mm 55BL 55BR CHANNEL CHANNEL L = 1496.5mm L = 1496.5mm...
  • Page 5 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS CHANNEL SET (CONT.) PART COMPONENT PART COMPONENT CHECK CHECK DESCRIPTION DESCRIPTION Part No. Here CHANNEL WITH HINGES JAMB L= 2034mm L = 1974mm Part No.
  • Page 6 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS FITTINGS & ACCESSORIES PACKET CONTENTS COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION DOUBLE DOOR KIT (SEE BELOW) ASSEMBLY INSTRUCTION MANUAL SINGLE DOOR KIT (SEE OVER) SELF DRILLING HEX CAP GABLE...
  • Page 7 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS SINGLE DOOR KIT PACKET CONTENTS DOOR PADBOLT DOOR HASP PADBOLT 3.2 x 8mm SELF TAPPING SCREWS BLIND POP RIVETS PACKET CONTAINING 220 3/16 COUNTERSUNK SCREWS &...
  • Page 8 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK INSTRUCTIONS FOR JOINING SPLICED CHANNELS NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. JOIN>> JOIN>> JOIN>> <<JOIN STEP 1. STEP 2. Position the channels and the CSJ Join the first channel to the CSJ by inserting the center joiner channel so the center of the of the CSJ (on an angle) to the end of the channel...
  • Page 9 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS NOTE: JOIN TOGETHER 40 X CHANNEL SECTIONS USING 20 X CHANNEL 6 x 81A JOINERS (PART CSJ) NOTE: SOME CHANNELS HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY CHANNEL WHERE THE 4 x 60A...
  • Page 10 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
  • Page 11 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM 2x REQUIRED QTY. = 1 TEK SCREW DRIVER BIT QTY. = 8 SELF DRILLING TEK SCREW RIDGE BEAM 1521mm (59.9") QTY. = 2 PARTS 97AL & 97AR QTY.
  • Page 14 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO ASSEMBLY INTRODUCTION The snap-tite assembly system locks all perimeter channels to all roof and wall sheets without the need for tools and fasteners . To pre-assemble the four wall panels and two roof panels, the perimeter channels are secured to the top and bottom of each panel using the snaptite system, as detailed on the...
  • Page 15 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK JOINING RIDGE BEAMS DO NOT USING A CUT OFF THE HACKSAW, REMOVE ONE PROTRUDING SECTION PROTRUDING SECTION OF AT EACH END OF THE EACH RIDGE BEAM. FULL LENGTH RIDGE BEAM THIS WILL ALLOW THE TWO SECTIONS TO BUTT UP NEATLY TO EACH OTHER.
  • Page 16 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK JOINING WALL & ROOF PANELS THE 2993mm LONG PANELS NOW NEED TO BE JOINED TOGETHER, TO MAKE ONE CONTINUOUS PANEL, FOR EACH ROOF AND WALL SECTION. THE PERIMETER CHANNELS WILL HAVE TO BE REDUCED IN LENGTH EQUAL TO THE AMOUNT OF THE OVERLAP, AS SHOWN BELOW.
  • Page 17 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK REAR PANEL ASSEMBLY (2 Required) ONE REQUIRED SHEET TYPE H30 THIS END ONE REQUIRED SHEET TYPE H30 THIS END ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 17...
  • Page 18 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK SIDE PANEL ASSEMBLY (2 Required) OUTSIDE OF SHED INSIDE OF SHED TURN THE PANEL OVER. FIT THE TWO LARGE GABLES (16L &16R) TO THE INSIDE FACE OF THE TOP CHANNEL (77B) ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 18...
  • Page 19 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ROOF PANEL ASSEMBLY (4 Required) NOTE: TWO ROOF PANELS WILL HAVE PART (87A) FITTED TO THIS END ONLY. 2/PRE-PUNCHED HOLES TO THIS NOTE: TWO ROOF END OF EACH PANELS WILL HAVE SHEET WITH PART PART (87A) FITTED No.
  • Page 20 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK DOOR PANEL ASSEMBLY DOOR PANEL ASSEMBLY DOUBLE DOOR 20mm FLANGE 15mm FLANGE FOUR HOLE SET FOR PADBOLT CONNECTION ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 20...
  • Page 21 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK DOOR PANEL ASSEMBLY DOOR PANEL ASSEMBLY SINGLE DOOR 20mm FLANGE 15mm FLANGE ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 21...
  • Page 22 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK FRONT PANEL ASSEMBLY DOUBLE DOOR ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 22...
  • Page 23 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK FRONT PANEL ASSEMBLY SINGLE DOOR ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 23...
  • Page 24 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK DOOR PANEL ASSEMBLY DOUBLE DOOR NOTE: Nuts and bolts (supplied) may be used instead of pop rivets (supplied) by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment.
  • Page 25 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK DOOR PANEL ASSEMBLY SINGLE DOOR NOTE: Nuts and bolts (supplied) may be used instead of pop rivets (supplied) by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment.
  • Page 26 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK REFER TO PAGE 4 FOR HIGH-PORTAL HIGH-PORTAL FRAME DETAILS FRAME PARTS AND ACCESSORIES PART C1482 PART C1954 80mm FRAME ASSEMBLY AN EASY WAY TO ENSURE THAT THE ANGLE AT THE TOP OF THE PORTAL FRAME IS CORRECT IS TO USE THE GABLE WALL PANEL AS A TEMPLATE TO LAY THE SECTIONS OUT.
  • Page 27 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK HIGH-PORTAL FRAME ASSEMBLY x 19 SECURE RIDGE x 24 PLATES TO APEX PLATES HIGH-PORTAL TO PANEL CONNECTION (REFER: PANEL CONSTRUCTION) SELF DRILLING TEK SCREW WALL/ROOF PANEL HIGH-PORTAL ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 27...
  • Page 28 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK FRONT AND CENTRE FRAME TO SLAB DETAILS RECOMMENDED SLAB DIMENSIONS - 6060mm x 3100mm EXTERNAL WALL DIMENSIONS - 5960mm x 3000mm FIG 8A INTERNAL WALL DIMENSIONS - 5920mm x 2960mm 2390 1280 2390 CONCRETE SLAB CENTRE OF...
  • Page 29 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK PANEL CONSTRUCTION NOTE: TAKE CARE TO ENSURE THAT BOTH FRONT AND REAR WALL PANELS ARE NOT POSITIONED UPSIDE DOWN. THE TOP CHANNEL OF EACH PANEL IS PRE-PUNCHED FOR ATTACHING ROOF SHEETS, THE BOTTOM CHANNELS ARE NOT.
  • Page 30 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ROOF CONSTRUCTION INSIDE VIEW SECURE RIDGE BEAM TO GABLE SECTIONS WITH SLIDE THE ROOF PANELS TWO SCREWS AT . THEN INTO POSITION, AND SECURE EACH END EACH SECURE WITH ONE SCREW ROOF PANEL WITH ONE AT EACH CORNER ONLY AT SCREW IN EACH CORNER THIS STAGE.
  • Page 31 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK BEND THE TOP AND BOTTOM FINAL CONSTRUCTION FLANGES AS SHOWN, THEN HOOK THE BOTTOM FLANGES UNDER 1. SECURE THE ROOF PANELS TO THE TOP CHANNEL AND SCREW THE WALL PANELS AS SHOWN. THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS 2.
  • Page 32 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO CENTRE HIGH-PORTAL FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP 1A, B, C: Draw pattern on concrete, in accordance with the dimensions detailed in the assembly instruction. STEP 2A, B, C: Understand where components are to be positioned STEP 3A, B, C: Join C1482 to C1954 STEP 4A, B, C: Join C1482 to C1482...
  • Page 33 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 33...
  • Page 34 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 34...
  • Page 35 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 35...
  • Page 36 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 36...
  • Page 37 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 37...
  • Page 38 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 38...
  • Page 39 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 60303HK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 60303HK 04/07/16 PAGE 39...
  • Page 40 DEFECTS Congratulations on your purchase of an ABSCO SHED ABSCO SHEDS, including garden sheds, garden beds, aviaries, storage units, garages, awnings and carports are made using high quality Australian made steel. We are pleased to advise we warrant that the steel coating will not rust, crack, flake peel or blister for 30 years from date of purchase, when installed within Australia.
  • Page 41 ABSCO SHEDS and storage units are primarily used for storage of garden equipment such as lawnmowers, wheelbarrows, garden tools etc. Storage...