Connections On The Heating Water Side; Making The Safety Connections - Viessmann Vitocrossal 100 Installation Instructions For Contractors

Gas condensing boiler with matrix cylinder burner open flue and room sealed operation fully pre-assembled and wired
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Connections on the heating water side

A
E
Fig. 33
Boiler flow up to 160 kW DN 50, >160 kW DN 65
A
Pressure gauge R
B
Drain R 1
C
¼
Boiler return up to 160 kW DN 50, >160 kW DN 65
D
Safety valve R 1
E
¼

Making the safety connections

Safety equipment block installation instructions
1. Install the safety lines.
Min. cross-sections:
Safety valve inlet connection
3 and 4 bar (0.3/0.4 MPa): Up to
160 kW
3 and 4 bar (0.3/0.4 MPa): From
200 kW
6 bar (0.6 MPa)
Safety valve discharge pipe
3 and 4 bar (0.3/0.4 MPa): Up to
160 kW
3 and 4 bar (0.3/0.4 MPa): From
200 kW
6 bar (0.6 MPa)
!
Please note
Connections subject to mechanical load can
cause appliance damage.
Connect the pipework free of load and tor-
que stress.
30
B
C
D
½
Note
The Vitocrossal is only suitable for fully pumped hot
water heating systems.
Never install 4-way mixers, overflow valves or other
flow/return bypass devices.
Never connect a heating return to the safety return.
!
Please note
Connections subject to mechanical load can
cause appliance damage.
Connect the pipework free of load and torque
stress.
1. Thoroughly flush the heating system.
2. Connect the heating circuits.
2. Check the connections on the heating water side
for leaks.
Permiss. operating pres-
sure
Min. operating pressure
Test pressure
R 1
Low water indicator (water level limiter)
R 1
¼
Tests have verified that the requirements to EN 12828
R 1
are met. This makes an additional low water indicator
unnecessary.
R 1
¼
Safety valve
R 1
½
Equip the boilers with a safety valve. Only use safety
valves that are type-tested to TRD 721 and are desig-
R 1
nated in accordance with the system version.
¼
6 bar (0.6 MPa)
0.5 bar (0.05 MPa)
7.8 bar (0.78 MPa)

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