Terex S8015-12264 Service And Repair Manual
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Terex S8015-12264 Service And Repair Manual

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Service and Repair Manual
S
-80
®
S
-85
®
S
-80X
®
Serial Number Range
from S8015-12264
to S8016H-13642
from S8515-12264
to S8516H-13642
from S80X15-12264
to S80X16H-13642
includes S8516H-13685
and S8516H-13711
from S8015D-101
to S8016D-339
from S80X15D-101
to S80X16D-339
from S80D-340
from S85D-340
from S80XD-340
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1269074GT
Rev A4
March 2018

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Summary of Contents for Terex S8015-12264

  • Page 1 Service and Repair Manual Serial Number Range ® from S8015-12264 This manual includes: to S8016H-13642 Repair procedures ® from S8515-12264 Fault Codes to S8516H-13642 Electrical and -80X ® from S80X15-12264 Hydraulic Schematics to S80X16H-13642 includes S8516H-13685 and S8516H-13711 from S8015D-101...

  • Page 2: Introduction

    Copyright © 2015 by Terex Corporation 1269074GT Rev A4, March 2018 First Edition, First Printing "Genie" and "S" are registered trademarks of Terex South Dakota, Inc. in the USA and many other countries. S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 3 March 2018 Service and Repair Manual Introduction Revision History Revision Date Section Procedure / Page / Description 9/2015 Initial Release 7/2016 Repair Procedures Added 4-7, Primary Boom Angle Sensor, S80X 9/2016 Introduction Serial Number Legend 10/2016 Repair; Schematics Hydraulic Drive Manifolds, Valve Coil resistance, Hydraulic Schematics Update Electrical Schematics 3/2018...

  • Page 4: Serial Number Legend

    Service and Repair Manual March 2018 Introduction Serial Number Legend To August 31, 2016 1 Model 1 Sequence number 2 Model year 2 Serial label (located under cover) 3 Facility code 3 Serial number (stamped on chassis) From September 1, 2016 1 Model 1 Serial label (located under cover) 2 Facility code...

  • Page 5: Safety Rules

    March 2018 Service and Repair Manual Safety Rules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
  • Page 6 Service and Repair Manual March 2018 Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.

  • Page 7: Table Of Contents

    March 2018 Table of Contents Introduction Introduction ......................ii Important Information ..................... ii Find a Manual for this Model .................. ii Serial Number Legend ..................iv Section 1 Safety Rules ......................v General Safety Rules ..................... v Section 2 Specifications ....................... 1 Machine Specifications ...................
  • Page 8 March 2018 Table of Contents Platform Components ..................24 2-1 Platform ......................24 2-2 Platform Leveling Slave Cylinder ..............25 How to Remove the Platform Leveling Slave Cylinder ........25 How to Bleed the Slave Cylinder ..............25 2-3 Platform Rotator ..................... 26 How to Remove the Platform Rotator .............
  • Page 9 March 2018 Table of Contents Ground Controls ....................54 6-1 Control Relays ....................54 Hydraulic Pumps ....................55 7-1 Function Pump ....................55 7-2 Drive Pump..................... 56 How to Prime the Drive Pump ................. 57 Manifolds ......................58 8-1 Function Manifold ................... 58 8-2 Valve Adjustments - Function Manifold ............
  • Page 10 March 2018 Table of Contents Steer Axle Components ..................81 11-1 Yoke and Drive Hub ..................81 11-2 Drive Motors....................82 11-3 Drive Hubs ....................82 11-4 Steer Cylinders .................... 83 Non-steer Axle Components ................84 12-1 Drive Motor ....................84 12-2 Drive Hub .....................
  • Page 11 March 2018 Table of Contents Section 5 Schematics ......................118 Introduction ......................118 Electrical Symbol Legend ................... 119 Hydraulic Symbols Legend ................. 120 Relay and Fuse Panel Legend - Deutz TD2011L04i.......... 121 Relay and Fuse Panel Legend - Deutz TD2.9 L4 ..........121 Relay and Fuse Panel Legend - Perkins 404F-22T ...........
  • Page 12 March 2018 Table of Contents Electrical Schematics, S-80, S-85 – ANSI and CSA Models ......175 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) . 176 Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) .. 180 Platform Control Box, S-80 •...
  • Page 13 March 2018 Table of Contents Electrical Schematics, S-80, S-85 – CE Models..........215 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE) ....216 Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE) ....220 Platform Control Box, S-80 •...

  • Page 15: Specifications

    March 2018 Service and Repair Manual Specifications Section 2 Specific ati ons Machine Specifications Fluid capacities Fuel tank, 35 gallons Tires and wheels Deutz and Perkins models 132.5 liters Rough Terrain and Non Marking Fuel tank, 30 gallons Tire size 18-625 FF Continental model 113.5 liters...

  • Page 16: Performance Specifications

    Service and Repair Manual March 2018 Specifications Performance Specifications Hydraulic Oil Specifications Drive speed, maximum Hydraulic Fluid Specifications Stowed position, 40 ft / 7.9 - 8.5 sec Genie specifications require hydraulic oils which are RT tires 12.2 m / 7.9 - 8.5 sec designed to give maximum protection to hydraulic systems, have the ability to perform over a wide Stowed position,...
  • Page 17 March 2018 Service and Repair Manual Specifications Chevron Rando HD Premium Oil Do not top off with incompatible hydraulic fluids. Hydraulic fluids MV Fluid Properties may be incompatible due to the differences in base additive ISO Grade chemistry. When incompatible Viscosity index fluids are mixed, insoluble materials may form and deposit...
  • Page 18 Service and Repair Manual March 2018 Specifications Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46 Fluid Properties Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C cSt @ 104°F / 40°C 15.0 cSt @ 104°F / 40°C...

  • Page 19: Hydraulic Component Specifications

    March 2018 Service and Repair Manual Specifications UCON Hydrolube HP-5046 Fluid Hydraulic Component Specifications Properties Drive Pump Type: bi-directional variable displacement piston pump ISO Grade Displacement per revolution 0 to 2.8 cu in Viscosity index 0 to 46 cc Kinematic Viscosity Flow rate @ 2300 rpm 30.3 gpm cSt @ 149°F / 65°C...

  • Page 20: Manifold Component Specifications

    Service and Repair Manual March 2018 Specifications Manifold Component Function manifold Specifications System relief valve pressure, 3200 psi maximum 221 bar Plug torque Primary boom extend relief pressure 2400 psi (measured at port) 165 bar PTEST SAE No. 2 36 in-lbs / 4 Nm Platform Manifold and Oscillate Valve SAE No.

  • Page 21: Continental Tme27 Engine Specifications

    March 2018 Service and Repair Manual Specifications Continental TME27 Engine Oil Pressure switch Installation torque 8 - 18 ft-lbs 164 cu. in Displacement 11 - 24 Nm 2.68 liters Pressure switch point 7 psi Number of cylinders 0.55 bar 3.58 x 4.06 inches Bore and Stroke Fuel Pump 91 x 103.2 mm...

  • Page 22: Deutz Td2011L04I Engine Specifications

    Service and Repair Manual March 2018 Specifications Deutz TD2011L04i Engine Oil temperature switch Installation torque 8 - 18 ft-lbs 220.9 cu. in Displacement 11 - 24 Nm 3.62 liters Temperature switch point 275°F Number of cylinders 135°C 3.78 x 4.92 inches Bore and Stroke Oil Pressure switch 96 x 125 mm...

  • Page 23: Deutz Td 2.9 Engine Specifications

    March 2018 Service and Repair Manual Specifications Deutz TD 2.9 Engine Oil temperature switch Installation torque 8 - 18 ft-lbs 177 cu. in Displacement 11 - 24 Nm 2.9 liters Temperature switch point 275°F Number of cylinders 135°C 3.6 x 4.3 inches Bore and Stroke Oil Pressure switch 92 x 110 mm...
  • Page 24 Service and Repair Manual March 2018 Specifications Perkins 804D-33 Injection system Injection pump make Zexel 201 cu. in Displacement Injection pump pressure 1707 to 1849 psi 3.3 liters 117.7 to 127.5 bar Number of cylinders Injector opening pressure ~2000 psi 3.70 x 4.72 inches Bore and Stroke ~138 bar...
  • Page 25 March 2018 Service and Repair Manual Specifications Perkins 404F-22T Oil Pressure switch Installation torque 8 - 18 ft-lbs 134 cu. in Displacement 11 - 24 Nm 2.2 liters Pressure switch point 14.2 psi Number of cylinders 1 bar 3.31 x 3.94 inches Bore and Stroke Fuel injection system 84 x 100 mm...

  • Page 26: Machine Torque Specifications

    Service and Repair Manual March 2018 Specifications Machine Torque Specifications Platform Rotator 1-8 center bolt, GR 5, lubricated 480 ft-lbs (before SN 15-12988) 651 Nm 3/8-16 bolts, GR 8 35 ft-lbs* (before SN 15-12988) 47 Nm* *(use blue thread locking compound) 1-8 center bolt, GR 5, dull gray 615 ft-lbs (from SN 15-12988)

  • Page 27: Hydraulic Hose And Fitting Torque Specifications

    March 2018 Service and Repair Manual Specifications Hydraulic Hose and Fitting Torque Specifications SAE O-ring Boss Port (tube fitting - installed into Aluminum) Your machine is equipped with Parker Seal-Lok™ (all types) ORFS or 37° JIC fittings and hose ends. Genie SAE Dash Size Torque specifications require that fittings and hose ends be...

  • Page 28: Torque Procedure

    Service and Repair Manual March 2018 Specifications Torque Procedure JIC 37° fittings Seal-Lok™ fittings Align the tube flare (hex nut) against the nose of the fitting body (body hex fitting) and tighten Replace the O-ring. The O-ring must be the hex nut to the body hex fitting to hand tight, replaced anytime the seal has been broken.
  • Page 29 March 2018 Service and Repair Manual Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.

  • Page 30: Repair Procedures

    Service and Repair Manual March 2018 Repair Procedures Section 3 Machine Configuration: Repair Pr oc edures  Unless otherwise specified, perform each repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface • Key switch in the off position with the key Observe and Obey: removed ...
  • Page 31 March 2018 Service and Repair Manual Repair Procedures About This Section Most of the procedures in this section should only be performed by trained service professional in a suitably equipped workshop. Select the appropriate repair procedure after troubleshooting the problem. Perform disassembly procedures to the point where repairs can be completed.

  • Page 32: Platform Controls

    Service and Repair Manual March 2018 Platform Controls ALC-500 Circuit Board Platform Controls Note: When the ALC-500 circuit board is replaced, The platform control box contains one printed the joystick controllers will need to be calibrated. circuit board. The ALC-500 circuit board inside the Refer to Repair Procedure, How to Calibrate a platform control box controls all proportional Joystick.

  • Page 33: Joysticks

    March 2018 Service and Repair Manual Platform Controls How to Adj ust the Joystick Max- out Setting How to Adjust the Joystick Joysticks Max-out Setting The max-out setting of a joystick controls the How to Calibrate a Joystick maximum speed of a joystick-controlled machine function.

  • Page 34: How To Adjust The Joystick Ramp Rate Setting

    Service and Repair Manual March 2018 Platform Controls How to Adj ust the Joystick Ram p R ate Setting How to Adjust the Joystick Ramp Start the engine from the platform controls and press down the foot switch. Rate Setting Start a timer and activate the machine function The ramp rate setting of a joystick controls the time that needs to be adjusted.
  • Page 35 March 2018 Service and Repair Manual Platform Controls Start the engine from the platform controls and 14 Return the joystick to the neutral position and press down the foot switch. wait for approximately 10 seconds to allow the settings to be saved. Start a timer and simultaneously move the Result: The alarm should sound indicating that joystick in either direction full stroke.

  • Page 36: How To Adjust The Joystick Threshold Setting

    Service and Repair Manual March 2018 Platform Controls How to Adj ust the Joystick Thr es hol d Setting How to Adjust the Joystick Select a boom function joystick to set the threshold. Threshold Setting 10 Slowly move the joystick off center in either The threshold setting of a joystick is the minimum direction just until the function begins to move.

  • Page 37: How To Calibrate The Boom Angle Sensor

    March 2018 Service and Repair Manual Platform Controls How to C alibr ate the Boom Angle Sensor How to Calibrate the Boom Angle Raise the primary boom to the fully elevated position. Sensor Note: Manually reduce the boom speed as it The boom angle sensor controls the maximum reaches the fully elevated position.

  • Page 38: Platform Components

    Service and Repair Manual March 2018 Platform Components Support and secure the platform to an appropriate lifting device. Platform Remove the platform mounting fasteners and remove the platform from the machine. How to Remove the Platform Crushing hazard. The platform Remove the cable clamp from the top of the could become unstable and fall platform mounting weldment.

  • Page 39: How To Remove The Platform Leveling Slave Cylinder

    March 2018 Service and Repair Manual Platform Components Remove the pin retaining fastener from the slave cylinder rod-end pivot pin. Use a soft Platform Leveling Cylinder metal drift to drive the rod-end pivot pin out. The slave cylinder and the rotator pivot are the two Crushing hazard.

  • Page 40: Platform Rotator

    Service and Repair Manual March 2018 Platform Components Tag, disconnect and plug the hydraulic hoses from the platform rotator manifold. Cap the Platform Rotator fittings on the rotator. The platform rotator is a hydraulically activated Bodily injury hazard. Spraying helical gear assembly used to rotate the platform hydraulic oil can penetrate and 160 degrees.

  • Page 41: How To Bleed The Platform Rotator

    March 2018 Service and Repair Manual Platform Components How to Bleed the Pl atform R otator How to Bleed the Platform Use a soft metal drift to remove both pivot pins. Remove the platform rotator from the Rotator machine. Note: This procedure will require two people. Do Crushing hazard.

  • Page 42: Platform Overload System

    Service and Repair Manual March 2018 Platform Components Open the bottom bleed screw on the rotator, but do not remove it. Platform Overload System (if equipped) Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic How to Calibrate the Platform connections very slowly to allow the oil pressure to dissipate Overload System (if equipped)
  • Page 43 March 2018 Service and Repair Manual Platform Components Move the platform up and down by hand, so it Move the platform up and down by hand, so it bounces approximately 2.5 to 5 cm / 1 to 2 bounces approximately 2.5 to 5 cm / 1 to 2 inches.
  • Page 44 Service and Repair Manual March 2018 Platform Components Test all machine functions from the platform controls. Result: All platform control functions should not operate. 10 Turn the key switch to ground controls. 11 Test all machine functions from the ground controls.

  • Page 45: Jib Boom Components

    March 2018 Service and Repair Manual Jib Boom Components Tag, disconnect and plug the jib boom lift cylinder hydraulic hoses. Cap the fittings on Jib Boom the cylinder. Bodily injury hazard. Spraying How to Remove the Jib Boom hydraulic oil can penetrate and burn skin.

  • Page 46: Jib Boom Lift Cylinder

    Service and Repair Manual March 2018 Jib Boom Components Use a soft metal drift to tap the jib boom lift cylinder rod-end pivot pin half way out. Then Jib Boom Lift Cylinder lower one of the leveling arms to the ground. Tap the pin the other direction and lower the How to Remove the Jib Boom Lift opposite leveling arm.

  • Page 47: Boom Components

    March 2018 Service and Repair Manual Boom Components S-80: Tag, disconnect and plug the hydraulic hoses from the counterbalance valve manifold Cable Track located on the platform rotator. Cap the fittings on the manifold. The boom cable track guides cables and hoses running up the boom.
  • Page 48 Service and Repair Manual March 2018 Boom Components 12 Tag, disconnect and plug the hydraulic hoses 18 Place blocks between the upper and lower from the jib boom lift cylinder. Cap the fittings cable tracks and secure the upper and lower on the cylinder.

  • Page 49: How To Repair The Cable Track

    March 2018 Service and Repair Manual Boom Components How to R epair the C abl e Tr ack How to Repair the Cable Track Boom Component damage hazard. The boom cable track can be How to Shim the Boom damaged if it is twisted. How to Shim the Boom Note: A cable track repair kit is available through Genie Service Parts, part no.

  • Page 50: How To Remove The Boom

    Service and Repair Manual March 2018 Boom Components How to R emove the Boom Place a block of wood measuring 4 x 4 x 60 How to Remove the Boom inches / 10 x 10 x 152 cm under the long link arm, across the turntable covers.
  • Page 51 March 2018 Service and Repair Manual Boom Components Slowly operate the overhead crane to apply 14 Using auxiliary power, activate the boom down tension to the lifting straps. Do not attempt to function so the cylinder will retract. Retract the lift the machine with the overhead crane.

  • Page 52: Boom Lift Cylinder

    Service and Repair Manual March 2018 Boom Components 20 Support the platform leveling master cylinder. Remove the master cylinder rod-end pivot pin Boom Lift Cylinder retaining fasteners. Place a rod through the pin and twist to remove. Carefully lower the The boom lift cylinder raises and lowers the boom.
  • Page 53 March 2018 Service and Repair Manual Boom Components Support and secure both ends of the boom lift Use a slide hammer to remove the barrel-end cylinder to a second overhead crane or similar pivot pins. lifting device. Crushing hazard. The lift cylinder Remove the pin retaining fastener from the could become unbalanced and boom lift cylinder rod-end pivot pin.

  • Page 54: Boom Extension Cylinder

    Service and Repair Manual March 2018 Boom Components Fully loosen the lock nuts on the extend cables. Do not remove the nuts. Boom Extension Cylinder The boom extension cylinder is located inside the boom assembly and incorporates cables and pulleys that are responsible for extending the number 3 boom tube.
  • Page 55 March 2018 Service and Repair Manual Boom Components Remove the fasteners from the retaining 13 Lift up the extend cable mounting plate and blocks from the extension cylinder saddle. push the extend cables towards the platform Remove the blocks. to create slack in the cables. Rest the cable and bracket assembly on top of the extend Note: Access the fasteners through the access cylinder.

  • Page 56: Boom Extend/Retract Cables

    Service and Repair Manual March 2018 Boom Components 22 Lift the boom extension cylinder with the crane until it clears the cylinder saddle inside the Boom Extend and Retract Cables number 2 boom tube. How to Adj ust the Ex tend/R etrac t C abl es 23 Carefully support and slide the extension cylinder out of the boom.
  • Page 57 March 2018 Service and Repair Manual Boom Components 11 Locate the retract cable adjustment nut on the Locate the extend cable adjustment nuts on bottom of the number 1 boom tube at the the counterweight end of boom tube #1. Refer platform end of the boom.

  • Page 58: How To Replace The Boom Extend/Retract Cables

    Service and Repair Manual March 2018 Boom Components How to R eplac e the Boom Extend/R etr act Cables How to Replace the Boom 17 Visually inspect the cable break limit switch arm to be sure the wheel of the limit switch Extend/Retract Cables arm is centered in the notch of the pivot plate.
  • Page 59 March 2018 Service and Repair Manual Boom Components Install the boom extend cable clevis pins and 17 Repeat steps 14 through 19 for the other rue rings to the pivot plate near the cable boom retract cable. break limit switch. 18 At the platform end of the boom, install the Install the boom extend cables to the lower retract cables, clevis pins and rue rings to the...

  • Page 60: Platform Leveling Master Cylinder

    Service and Repair Manual March 2018 Boom Components Place a rod through the barrel-end pivot pin and twist to remove the pin. Platform Leveling Master Cylinder The master cylinder acts as a pump for the slave cylinder. It is part of the closed loop hydraulic circuit that keeps the platform level through the entire range of boom motion.

  • Page 61: Primary Boom Angle Sensor, S-80X

    March 2018 Service and Repair Manual Boom Components Referring to the illustration, hold the angle sensor/bracket assembly at an angle away Primary Boom Angle Sensor from the mounting plate and match up the hex shaft to the sensor. Rotate the assembly The primary boom angle sensor works in towards the mounting plate and install the conjunction with the boom extend limit switches,...
  • Page 62 Service and Repair Manual March 2018 Boom Components Turn the key switch to platform controls. Pull out the red Emergency Stop buttons at the ground and platform controls to the on position. 10 Using a volt meter set to DC volts, back probe the angle sensor harness connector.

  • Page 63: Engines

    March 2018 Service and Repair Manual Engines Flex Plate RPM Adjustment The flex plate acts as a coupler between the engine Refer to Maintenance Procedure in the appropriate and the pump. It is bolted to the engine flywheel Service or Maintenance Manual for your machine, and has a splined center to drive the pump.
  • Page 64 Service and Repair Manual March 2018 Engines Deutz TD2011L04i models: Carefully pull the pump and bell housing assembly away from the engine and secure it Tag and disconnect the wiring from the bell from moving. housing. Component damage hazard. Remove the U-bolt from the exhaust flex pipe Hoses can be damaged if they at the muffler.
  • Page 65 March 2018 Service and Repair Manual Engines Perkins 404F-22T models: Continental model: Tag and disconnect the wiring from the bell Tag and disconnect the wire harness from the housing. oxygen sensor. Remove the fasteners supporting the muffler Remove the exhaust pipe heat shield assembly from the bell housing.

  • Page 66: How To Install The Flex Plate

    Service and Repair Manual March 2018 Engines How to Ins tall the Fl ex Plate How to Install the Flex Plate Install the pump coupler onto the pump shaft with the set screw toward the pump. Leave the Install the flex plate onto the engine flywheel appropriate gap between coupler and pump with the raised spline towards the pump.

  • Page 67: How To Install The Pump And Bell Housing Assembly

    March 2018 Service and Repair Manual Engines Deutz Pump Mounting Plate How to i nstall the Pum p and Bell H ousing Ass embly How to Install the Pump and Bell Housing Assembly Install the pump and bell housing assembly. Deutz models: Torque the bell housing mounting bolts labeled "C"...

  • Page 68: Ground Controls

    Service and Repair Manual March 2018 Ground Controls Connect 12V DC to terminal 85 and a ground wire to terminal 86, then test the following Control Relays terminal combinations. Relays used for single function switching are single Test Desired result pole double throw (SPDT) relays.

  • Page 69: Hydraulic Pumps

    March 2018 Service and Repair Manual Hydraulic Pumps Tag, disconnect and plug the function pump hydraulic hoses. Cap the fittings on the pump. Function Pump Bodily injury hazard. Spraying hydraulic oil can penetrate and How to Remove the Function burn skin. Loosen hydraulic Pump connections very slowly to allow the oil pressure to dissipate...

  • Page 70: Drive Pump

    Service and Repair Manual March 2018 Hydraulic Pumps Locate the two hydraulic tank valves at the hydraulic tank. Close the valves. Drive Pump The drive pump is a bi-directional variable displacement piston pump. The pump output is controlled by the electronic displacement controller (EDC), located on the pump.

  • Page 71: How To Prime The Drive Pump

    March 2018 Service and Repair Manual Hydraulic Pumps How to Prime the Driv e Pum p How to Prime the Drive Pump Carefully pull the drive pump out until the pump coupler separates from the flex plate. Component damage hazard. Remove the drive pump from the machine.

  • Page 72: Manifolds

    Service and Repair Manual March 2018 Manifolds Function Manifold Components The function manifold assembly is located on the tank side tray, behind the ground control box. Index Schematic Description Function Torque Item Solenoid Valve, 2 position 3 way Boom up 50-55 ft-lbs / 68-75 Nm Solenoid Valve, 2 position 3 way...
  • Page 73 March 2018 Service and Repair Manual Manifolds Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 74: Function Manifold

    Service and Repair Manual March 2018 Manifolds How to Adj ust the Boom Dow n R elief Valv e 8-2 Valve Adjustments - How to Adjust the Boom Down Function Manifold Relief Valve Note: Perform this procedure with the boom in the How to Adj ust the Sy stem Reli ef Valve stowed position.

  • Page 75: How To Adjust The Boom Extend Relief Valve

    March 2018 Service and Repair Manual Manifolds How to Adj ust the Boom Ex tend R elief Valve How to Adjust the Boom Extend Relief Valve Note: Perform this procedure with the boom in the stowed position. Note: Refer to Function Manifold Component list to locate the boom extend relief valve.

  • Page 76: Brake/Two-Speed Manifold Components

    Service and Repair Manual March 2018 Manifolds Brake / Two Speed Manifold Components The brake/two speed manifold is mounted inside the drive chassis. Index Schematic Description Function Torque Item Solenoid Valve, 2 position 3 way Brake release 20-25 ft-lbs / 27-34 Nm Solenoid Valve, 2 position 3 way Two-speed motor shift 20-25 ft-lbs / 27-34 Nm...

  • Page 77: Turntable Rotation Manifold Components

    March 2018 Service and Repair Manual Manifolds Turntable Rotation Manifold Components The turntable rotation manifold is mounted to the turntable rotation motor at the ground control side of the machine. Index Schematic Description Function Torque Item Counterbalance valve, 1000 psi Turntable rotate left 25-30 ft-lbs / 34-41 Nm Counterbalance valve, 1000 psi...

  • Page 78: Platform Rotate Manifold Components

    Service and Repair Manual March 2018 Manifolds Platform Rotate Manifold Components The platform rotate manifold is mounted on the platform rotator. Index Schematic Description Function Torque Item Counterbalance valve, 3300 psi Platform rotate right 37-44 ft-lbs / 50-60 Nm Counterbalance valve, 3300 psi Platform rotate left 37-44 ft-lbs / 50-60 Nm S®-80 •...

  • Page 79: Platform Manifold Components, S-80

    March 2018 Service and Repair Manual Manifolds Platform Manifold Components, S-80 The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description Function Torque Item Solenoid valve, 3 position 4 way Platform rotate CW/CCW 30-35 ft-lbs / 41-47 Nm Solenoid valve, 3 position 4 way Platform level up/down 30-35 ft-lbs / 41-47 Nm...

  • Page 80: Platform Manifold Components, S-85

    Service and Repair Manual March 2018 Manifolds Platform Manifold Components, S-85 The jib boom / platform rotate manifold is mounted to the platform support. Index Schematic Description Function Torque Item Solenoid valve, 3 position 4 way Platform rotate CW/CCW 30-35 ft-lbs / 41-47 Nm Solenoid valve, 3 position 4 way Platform level up/down 30-35 ft-lbs / 41-47 Nm...
  • Page 81 March 2018 Service and Repair Manual Manifolds Traction Manifold Components, 2WD The drive manifold is mounted inside the drive chassis at the non-steer end of the machine. Index Schematic Description Function Torque Item Relief valve, 280 psi / 19.3 bar Charge pressure circuit 30-35 ft-lbs / 41-47 Nm Flow divider/combiner valve...
  • Page 82 Service and Repair Manual March 2018 Manifolds Traction Manifold Components, 4WD The drive manifold is mounted inside the drive chassis at the non-steer end of the machine. Index Schematic Description Function Torque Item Relief valve, 280 psi / 19.3 bar Charge pressure circuit 35-40 ft-lbs / 48-54 Nm Flow divider/combiner valve...
  • Page 83 March 2018 Service and Repair Manual Manifolds Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 84 Service and Repair Manual March 2018 Manifolds 8-10 Diverter Manifold Components (welder option) The oil diverter manifold is mounted to the hydraulic generator located in the engine compartment. Index Schematic Description Function Torque Item Directional valve Diverter valve 80-90 ft-lbs / 108-122 Nm Orifice disc, 0.031 inch / 0.8 mm Delays shift to drive Solenoid Valve...

  • Page 85: Valve Adjustments - Traction Manifold

    March 2018 Service and Repair Manual Manifolds 8-11 Valve Adjustments - Traction Manifold How to Adjust the Hot Oil Relief Valve Note: The pressure differential between the charge pump relief valve (located in the drive pump) and the hot oil shuttle relief valve (located in the traction manifold) is necessary to return hot oil from the closed loop drive circuit to the hydraulic tank for cooling.

  • Page 86: Valve Coils

    Service and Repair Manual March 2018 Manifolds Valv e C oil Resistanc e Speci ficati ons 8-12 Valve Coil Resistance Valve Coils Specification How to Test a Coil Note: The following coil resistance specifications are at an ambient temperature of 68°F / 20°C. As A properly functioning coil provides an valve coil resistance is sensitive to changes in air electromotive force which operates the solenoid...
  • Page 87 March 2018 Service and Repair Manual Manifolds How to Test a Coil Diode Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil. Faulty diodes can fail to protect the electrical system, resulting in a tripped circuit breaker or component damage.

  • Page 88: Fuel And Hydraulic Tanks

    Service and Repair Manual March 2018 Fuel and Hydraulic Tanks Tag, disconnect, drain and plug the supply and return fuel hoses. Cap the fittings on the Fuel Tank fuel tank. Remove the fuel tank retaining fasteners. How to Remove the Fuel Tank Remove the fuel tank from the machine.

  • Page 89: Hydraulic Tank

    March 2018 Service and Repair Manual Fuel and Hydraulic Tanks Close the two hydraulic tank valves located at the hydraulic tank (if equipped). Hydraulic Tank Component damage hazard. The primary functions of the hydraulic tank are to The engine must not be started cool, clean and de-aerate the hydraulic fluid during with the hydraulic tank shut-off operation.
  • Page 90 Service and Repair Manual March 2018 Fuel and Hydraulic Tanks Crushing hazard. The hydraulic 17 Clean up any oil that may have spilled. tank could become unbalanced 18 Open the hydraulic tank shutoff valves (if and fall if not properly supported equipped).

  • Page 91: Turntable Rotation Components

    March 2018 Service and Repair Manual Turntable Rotation Components 10-1 Attach a suitable lifting device to the lifting eyes on the drive hub assembly. Turntable Rotation Drive Hub Assembly How to R emove the Tur ntabl e R otation Driv e H ub As sem bly How to Remove the Turntable Rotation Drive Hub Assembly Note: When removing a hose assembly or fitting,...

  • Page 92: How To Remove The Turntable Rotation Hydraulic Motor

    Service and Repair Manual March 2018 Turntable Rotation Components specification. Refer to Specifications, Machine How to R emove the Tur ntabl e R otation H ydr aulic M otor How to Remove the Turntable Torque Specifications. Rotation Hydraulic Motor Adjust turntable rotation gear backlash. Refer Note: When removing a hose assembly or fitting, to Repair Procedure, How to Adjust the the O-ring (if equipped) on the fitting and/or hose...

  • Page 93: How To Adjust The Turntable Rotation Gear Backlash

    March 2018 Service and Repair Manual Turntable Rotation Components Clean up any oil that may have spilled. How to Adj ust the Tur ntabl e R otati on Gear Backlash How to Adjust the Turntable Rotation Gear Backlash The turntable rotation drive hub is mounted on an adjustable plate that controls the gap between the rotation motor pinion gear and the turntable bearing ring gear.
  • Page 94 Service and Repair Manual March 2018 Turntable Rotation Components Push the backlash pivot plate towards the turntable as far as possible (this will push the rotation gear into the turntable bearing ring gear). Loosen the lock nut on the adjustment bolt. Turn the adjustment bolt clockwise until it contacts the backlash pivot plate.

  • Page 95: Steer Axle Components

    March 2018 Service and Repair Manual Steer Axle Components 11-1 Remove the lug nuts. Remove the tire and wheel assembly. Yoke and Drive Hub Remove the hydraulic hose clamp retaining fastener from the top of the yoke pivot pin. How to Remove the Yoke and Remove the drive motor mounting fasteners.

  • Page 96: Drive Motors

    Service and Repair Manual March 2018 Steer Axle Components 11-2 11-3 Drive Motors Drive Hub How to Remove a Drive Motor How to Remove a Drive Hub Note: When removing a hose assembly or fitting, Component damage hazard. the O-ring (if equipped) on the fitting and/or hose Repairs to the motor should only end must be replaced.

  • Page 97: Steer Cylinders

    March 2018 Service and Repair Manual Steer Axle Components 11-4 Steer Cylinders How to Remove a Steer Cylinder There are two identical steer cylinders that work in parallel. They are part of the same hydraulic circuit, but move in opposite directions. The tie rod cylinder maintains equal movement of the tires.

  • Page 98: Non-Steer Axle Components

    Service and Repair Manual March 2018 Non-steer Axle Components 12-2 12-1 Drive Hub Drive Motors How to Remove a Drive Hub How to Remove a Drive Motor This procedure is the same as the steer axle This procedure is the same as the steer axle procedure.

  • Page 99: Oscillating Axle Components

    March 2018 Service and Repair Manual Oscillating Axle Components 13-1 Remove the pin retaining fasteners from the rod-end pivot pin. Use a soft metal drift to Oscillating Axle Cylinders remove the pin. The oscillating axle cylinders extend and retract Attach a lifting strap from an overhead crane between the drive chassis and the oscillating axle.

  • Page 100: Oscillate Directional Valve

    Service and Repair Manual March 2018 Oscillating Axle Components 13-2 Start the engine from the ground controls. Oscillate Directional Valve With the engine running, manually activate the valve and observe the pressure reading on the How to Adj ust the Oscill ate R elief Valve pressure gauge.

  • Page 101: How To Set Up The Directional Valve Linkage

    March 2018 Service and Repair Manual Oscillating Axle Components How to Set U p the Direc tional Valve Li nk age How to Set Up the Directional Verify that the ground and drive chassis are completely level. Valve Linkage Loosen the jamb nuts and adjust the length of Note: Perform this procedure on a firm, level the rod by turning the clevis yoke until the surface.
  • Page 102 Service and Repair Manual March 2018 This page intentionally left blank. S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 103: Fault Codes

    March 2018 Service and Repair Manual Fault Codes Section 4 Before Troubleshooting: Faul t Codes  Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use.

  • Page 104: Control System Fault Codes

    Service and Repair Manual March 2018 Control System Fault Codes How to R etrieve Contr ol Sy stem F ault Codes Control System Determine the error source: The red LED indicates the error source and will flash two separate codes. The first code will indicate the How to Retrieve Control System first digit of the two digit code, flashing once per second.

  • Page 105: Control System Fault Codes

    March 2018 Service and Repair Manual Control System Fault Codes Control System F ault C odes Error Source Error Type Condition Solution Name Name Primary Up / Value at 5.0 V Limited Speed and Direction frozen at Power up controller with Down Joystick zero and neutral, Alarm sounds.
  • Page 106 Service and Repair Manual March 2018 Control System Fault Codes Error Source Error Type Condition Solution Name Name Secondary Up / Fault Limited Speed and Direction frozen at Power up controller with Down. Directional zero and neutral, Alarm sounds. problem corrected. Valves Secondary Up / Value Too High...
  • Page 107 March 2018 Service and Repair Manual Control System Fault Codes Error Source Error Type Condition Solution Name Name Drive Joystick Value at 5.0 V Limited Speed and Direction frozen at Power up controller with zero and neutral, Alarm sounds. problem corrected. Value Too High Value Too Low Value at 0 V...

  • Page 108: Fault Code Display - Deutz And Perkins Models

    Service and Repair Manual March 2018 Fault Code Display - Deutz and Perkins Models How to R etrieve Ac tive Engi ne F ault Codes D eutz D 2.9 L4 and Perki ns 404F- 22 Models How to Retrieve Active Engine With an active fault and the engine running: (preferred method) Fault Codes - Deutz D 2.9 L4 and...
  • Page 109 March 2018 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Faul t Code Dis play - Flashi ng and Solid LED's - D eutz D 2.9 L4 and Perki ns 404F- 22 Models Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models 1 Left green LED: Flashing, engine fault detected.

  • Page 110: Soft Key Functions And Icons - Deutz D 2.9 L4 And Perkins 404F-22 Models

    Service and Repair Manual March 2018 Fault Code Display - Deutz and Perkins Models Soft Key F unc tions and Ic ons - Deutz D 2.9 L4 and Perki ns 404F-22 M odels Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models Next menu •...

  • Page 111: Main Menu Structure - Deutz D 2.9 L4 Models

    March 2018 Service and Repair Manual Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Deutz D 2.9 L4 Model s Main Menu Structure - Deutz D 2.9 L4 Models Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 112: Main Menu Structure - Perkins 404F-22 Models

    Service and Repair Manual March 2018 Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Perkins 404F-22 M odels Main Menu Structure - Perkins 404F-22 Models S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 113: Deutz D 2.9 L4 Engine Fault Codes

    March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN FMI Description SPN = Suspect Parameter Number 1231 Actuator error EGR-Valve; Power FMI = Failure Mode Identifier stage over temp due to high KWP = Keyword Protocol current SPN FMI Description...
  • Page 114 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1180 Physical range check high for KWP = Keyword Protocol battery voltage SPN FMI Description 1181 Physical range check low for...
  • Page 115 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1007 Sensor error EGR cooler KWP = Keyword Protocol downstream temperature; signal range check high SPN FMI Description 1008...
  • Page 116 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 1109 2 Engine shut off demand ignored KWP = Keyword Protocol 1136 0 1398 Physikal range check high for SPN FMI Description...
  • Page 117 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number SPN FMI Description FMI = Failure Mode Identifier 2659 2 1527 AGS sensor temperature KWP = Keyword Protocol exhaust gas mass flow; plausibility error SPN FMI Description...
  • Page 118 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523212 Timeout Error of KWP = Keyword Protocol CAN-Receive-Frame ComEngPrt; Engine Protection FMI KWP Description 523216 Timeout Error of 4766...
  • Page 119 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523612 Internal ECU monitoring KWP = Keyword Protocol detection reported error FMI KWP Description 523612 1170 Internal software error ECU 523605...
  • Page 120 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523788 Timeout Error of KWP = Keyword Protocol CAN-Transmit-Frame TrbCH; Status Wastegate FMI KWP Description 523793 Timeout Error of 523717...
  • Page 121 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 523946 1164 Zero fuel calibration injector 1 (in KWP = Keyword Protocol firing order); minimum value FMI KWP Description exceeded 523947...
  • Page 122 Service and Repair Manual March 2018 Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number FMI KWP Description FMI = Failure Mode Identifier 524032 1442 EGR actuator; status message KWP = Keyword Protocol EGRCust is missing FMI KWP Description 524033 1443 EGR actuator;...
  • Page 123 March 2018 Service and Repair Manual Deutz D 2.9 L4 Engine Fault Codes SPN = Suspect Parameter Number KWP Description FMI = Failure Mode Identifier 524114 9 1659 Timeout error of KWP = Keyword Protocol CAN-Transmit-Frame A1DOC KWP Description 524115 9 1660 Timeout error of CAN-Transmit-Frame AT1S 524102 9...

  • Page 124: Perkins 404F-22 Engine Fault Codes

    Service and Repair Manual March 2018 Perkins 404F-22 Engine Fault Codes Description SPN = Suspect Parameter Number Engine Speed Sensor #2: Voltage FMI = Failure Mode Identifier Above Normal Description Engine Speed Sensor #2: Voltage Below Normal Accelerator Pedal Position 2: Voltage Above Normal Engine Speed Sensor#2: Abnormal Accelerator Pedal Position 2: Voltage...
  • Page 125 March 2018 Service and Repair Manual Perkins 404F-22 Engine Fault Codes SPN = Suspect Parameter Number Description FMI = Failure Mode Identifier 4201 Engine Speed Sensor #1: Voltage Description Below Normal 3251 Particulate Trap Differential Pressure: 4201 Engine Speed Sensor #1: Abnormal Voltage Above Normal Frequency, Pulse \Nidth, or Period 3251...

  • Page 126: Continental Tme27 Engine Fault Codes

    Service and Repair Manual March 2018 Continental TME27 Engine Fault Codes Note: If any fault codes are present, the ECM will How to R etrieve Conti nental Engine F ault C odes blink a three or four digit code three times for each How to Retrieve Active Engine code stored in memory.

  • Page 127: Continental Tme27 Engine Fault Codes

    March 2018 Service and Repair Manual Continental TME27 Engine Fault Codes Continental TME27 Engi ne F ault Codes System Code Fault Name 2 3 4 5 6 Fault Conditions MAP Pressure High MAP pressure > 16 psi and TPS < 10% and RPM >...
  • Page 128 Service and Repair Manual March 2018 Continental TME27 Engine Fault Codes System Code Fault Name 3 4 5 6 Fault Conditions 2122 FPP1 High Voltage Y FPP1 voltage > 4.8 vdc 2123 FPP1 Low Voltage Y FPP1 voltage < 0.2 vdc Engine Max Govern Speed Override RPM >...
  • Page 129 March 2018 Service and Repair Manual Continental TME27 Engine Fault Codes System Code Fault Name 3 4 5 6 Fault Conditions 2122 FPP1 High Voltage Y FPP1 voltage > 4.8 vdc 2123 FPP1 Low Voltage Y FPP1 voltage < 0.2 vdc Engine Max Govern Speed Override RPM >...
  • Page 130 Service and Repair Manual March 2018 Continental TME27 Engine Fault Codes System Code Fault Name 1 2 3 4 5 6 Fault Conditions EGO Open/Lazy Pre-cat 1 EGO cold persistently > 120 seconds Sensors EGO Open/Lazy Post-cat 1 EGO cold persistently > 120 seconds Injectors Injector Loop Open or n Y Y Y...
  • Page 131 March 2018 Service and Repair Manual Continental TME27 Engine Fault Codes System Code Fault Name 1 2 3 4 5 Fault Conditions Cam Crank Cam Loss No cam pulse in 4 cycles and RPM > 1000 Sensors Crank Loss Cam pulses without crank activity > 6 cam pulses Cam Sync Noise Number of invalid cam re-syncs = 1 within a...

  • Page 132: Schematics

    Service and Repair Manual March 2018 Schematics Section 5 About This Section Schem atics There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury.

  • Page 133: Electrical Symbol Legend

    March 2018 Service and Repair Manual Electrical Symbol Legend Battery Coil, solenoid or relay Horn or alarm Flashing beacon Gauge Diode Hour meter Fuse with amperage Foot switch T-circuits connect Limit Switch Power relay Coil with suppression Fuel or RPM solenoid T-circuits connect at Circuits crossing no Quick disconnect...

  • Page 134: Hydraulic Symbols Legend

    Service and Repair Manual March 2018 Hydraulic Symbols Legend Orifice with size Check valve Shut off valve Brake Pump, bi-directional Motor, 2 speed Pump, fixed displacement Motor, bi-directional variable displacement bi-directional Pump, prime mover (engine Shuttle valve. 2 position, 3 Cylinder, double acting Differential sensing valve or motor)

  • Page 135: Relay And Fuse Panel Legend - Deutz Td2011L04I

    March 2018 Service and Repair Manual Relay and Fuse Panel Legend - Deutz TD2011L04i Deutz TD2011L04i Label Description START RELAY IGNITION / FUEL RELAY HIGH IDLE RELAY HORN RELAY CR15 GLOW PLUG RELAY CR17 HYDRAULIC OIL COOLER RELAY CR39 AUXILIARY PUMP RELAY FUSE, 30A, OIL COOLER FAN / HORN FUSE, 30A, ENGINE / AUXILIARY PUMP FUSE, 20A, ENGINE RPM SOLENOID...

  • Page 136: Relay And Fuse Panel Legend - Perkins 804D-33

    Service and Repair Manual March 2018 Relay and Fuse Panel Legend - Perkins 804D-33 Perkins 804D-33 Label Description CB20 CIRCUIT BREAKER, 10A, ENGINE RPM SOLENOID START RELAY IGNITION / FUEL RELAY HIGH IDLE RELAY ENGINE RPM SOLENOID RELAY HORN RELAY CR15 GLOW PLUG RELAY CR17...

  • Page 137: Connector Pin Legends

    March 2018 Service and Repair Manual Connector Pin Legends C3 DT06-12SC (Green) C1 DT06-12SA (Gray) Pin # Circuit # Color Pin # Circuit # Color C1PBU C27AUX C2PBD RD/BK C28TTA RD/BK C3PBF RD/WH C29MS RD/WH C4TRL C30EDC+ C5TRR WH/BK C31EDC- WH/BK C6TRF WH/RD...
  • Page 138 Service and Repair Manual March 2018 Connector Pin Legends C6 Function Manifold C7 DTP06-4S, 12V Power to Platform Pin # Circuit # Color Pin # Circuit # Color C1PBU P22PWR C2PBD RD/BK P23PWR C3PBF RD/WH BATGND C4TRL C5TRR WH/BK PLUG C6TRF WH/RD C9 FS DT04-4P, Footswitch...
  • Page 139 March 2018 Service and Repair Manual Connector Pin Legends J1 ALC500 Input J8 S-80X Model Pin # Circuit # Color Pin # Circuit # Color C165TRS WH/RD P109LS GR/WH C164PES RD/WH C184PL C163PLS WH/BK C160JPL WH/RD C159STC BL/WH C169LED2 C144DER BL/WH P109LS GR/WH...
  • Page 140 Service and Repair Manual March 2018 Connector Pin Legends Deutz 2011L04i Perkins 804 Continental TME27 Pin # Circuit # Color Circuit # Color Circuit # Color P24PWR P24PWR P23PWR C41RPM OR/BK C41RPM OR/BK C41RPM OR/BK C21IGN C21IGN C33STR C33STR C33STR C27AUX C27AUX C27AUX...

  • Page 141: Continental Tme27 Engine Harness

    March 2018 Service and Repair Manual Continental TME27 Engine Harness...
  • Page 142 Service and Repair Manual March 2018 Continental TME27 Engine Harness S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 143: S-80X Ground Control Box Wiring Diagram

    March 2018 Service and Repair Manual S-80X Ground Control Box Wiring Diagram Use this wiring diagram with each S-80X Ground Control Box Schematic Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 144 Service and Repair Manual March 2018 S-80X Ground Control Box Wiring Diagram...

  • Page 145: Deutz Td2.9 L4 Engine Harness

    March 2018 Service and Repair Manual Deutz TD2.9 L4 Engine Harness...
  • Page 146 Service and Repair Manual March 2018 Deutz TD2.9 L4 Engine Harness S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 147: Perkins 404F-22T Engine Harness

    March 2018 Service and Repair Manual Perkins 404F-22T Engine Harness Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 148 Service and Repair Manual March 2018 Perkins 404F-22T Engine Harness...

  • Page 149: Electrical Schematic, S-80X - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 150 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80X - D eutz TD 2.9 L4 Models (AN SI / C SA) Electrical Schematic, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 151 March 2018 Service and Repair Manual Electrical Schematic, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 152 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)

  • Page 153: Ground Control Box, S-80X - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 154 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Deutz TD 2.9 L4 Models (AN SI / CSA) Ground Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S®-80 •...

  • Page 155: Platform Control Box, S-80X Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platform C ontrol Box, S-80X - D eutz TD 2.9 L4 Models (AN SI / C SA) Platform Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 156 Service and Repair Manual March 2018 Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)

  • Page 157: Electrical Schematic, S-80X - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 158 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80X - D eutz TD 2011L04i M odels ( ANSI / C SA) Electrical Schematic, S-80X Deutz TD2011L04i Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 159 March 2018 Service and Repair Manual Electrical Schematic, S-80X Deutz TD2011L04i Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 160 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)

  • Page 161: Ground Control Box, S-80X - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 162 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Deutz TD 2011L04i Models (AN SI / C SA) Ground Control Box, S-80X Deutz TD2011L04i Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S®-80 •...

  • Page 163: Platform Control Box, S-80X Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platform C ontrol Box, S-80X - D eutz TD 2011L04i Models (AN SI / C SA) Platform Control Box, S-80X Deutz TD2011L04i Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 164 Service and Repair Manual March 2018 Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)

  • Page 165: Electrical Schematic, S-80X - Perkins 404F-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  • Page 166 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80X - Perki ns 404F- 22T Models (AN SI / C SA) Electrical Schematic, S-80X Perkins 404F-22T Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 167 March 2018 Service and Repair Manual Electrical Schematic, S-80X Perkins 404F-22T Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 168 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)

  • Page 169: Ground Control Box, S-80X - Perkins 404F-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  • Page 170 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Perkins 404F-22T M odels (ANSI / CSA) Ground Control Box, S-80X Perkins 404F-22T Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S®-80 •...

  • Page 171: Platform Control Box, S-80X Perkins 404F-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platform C ontrol Box, S-80X - Perki ns 404F- 22T Models (AN SI / C SA) Platform Control Box, S-80X Perkins 404F-22T Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 172 Service and Repair Manual March 2018 Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)

  • Page 173: Electrical Schematic, S-80X - Perkins 804D-33 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  • Page 174 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80X - Perki ns 804D- 33 Models (AN SI / C SA) Electrical Schematic, S-80X Perkins 804D-33 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 175 March 2018 Service and Repair Manual Electrical Schematic, S-80X Perkins 804D-33 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 176 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)

  • Page 177: Ground Control Box, S-80X - Perkins 804D-33 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  • Page 178 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Perkins 804D-33 M odels ( ANSI / CSA) Ground Control Box, S-80X Perkins 804D-33 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S®-80 •...

  • Page 179: Platform Control Box, S-80X Perkins 804D-33 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platform C ontrol Box, S-80X - Perki ns 804D- 33 M odels (AN SI / CSA) Platform Control Box, S-80X Perkins 804D-33 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 180 Service and Repair Manual March 2018 Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)

  • Page 181: Electrical Schematic, S-80X - Continental Tme27 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  • Page 182 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80X - C ontinental TME27 Models (AN SI / C SA) Electrical Schematic, S-80X Continental TME27 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 183 March 2018 Service and Repair Manual Electrical Schematic, S-80X Continental TME27 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 184 Service and Repair Manual March 2018 Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)

  • Page 185: Ground Control Box, S-80X - Continental Tme27 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  • Page 186 Service and Repair Manual March 2018 Ground C ontrol Box, S-80X - Conti nental TM E27 M odels (AN SI / CSA) Ground Control Box, S-80X Continental TME27 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S®-80 •...

  • Page 187: Platform Control Box, S-80X Continental Tme27 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Platform C ontrol Box, S-80X - C ontinental TME27 Models (AN SI / C SA) Platform Control Box, S-80X Continental TME27 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 188 Service and Repair Manual March 2018 Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)

  • Page 189: Electrical Schematic, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 190 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Deutz TD 2.9 L4 M odels (AN SI / CSA) Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 191 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 192 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)

  • Page 193: Ground Control Box, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 194 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2.9 L4 M odels ( ANSI / C SA) Ground Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 195 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Deutz TD 2.9 L4 M odels (ANSI / CSA) Platform Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1269074GT S®-80 •...

  • Page 196: Platform Control Box, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)

  • Page 197: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 198 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Deutz TD 2011L04i Models (AN SI / C SA) Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 199 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 200 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)

  • Page 201: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 202 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2011L04i M odels ( ANSI / CSA) Ground Control Box, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 203 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Deutz TD 2011L04i M odels (AN SI / CSA) Platform Control Box, S-80 • S-85 Deutz TD2011L04i Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 204: Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)

  • Page 205: Electrical Schematic, S-80 • S-85 - Perkins 404F-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)
  • Page 206 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Perkins 404F-22T M odels (ANSI / CSA) Electrical Schematic, S-80 • S-85 Perkins 404F-22T Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 207 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 404F-22T Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 208 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)

  • Page 209: Ground Control Box, S-80 • S-85 - Perkins 404F-22T Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)
  • Page 210 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Perkins 404F-22T M odels (ANSI / C SA) Ground Control Box, S-80 • S-85 Perkins 404F-22T Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 211 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Perkins 404F-22T M odels ( ANSI / CSA) Platform Control Box, S-80 • S-85 Perkins 404F-22T Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 212 Service and Repair Manual March 2018 Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)

  • Page 213: Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  • Page 214 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Perkins 804D-33 M odels ( ANSI / CSA) Electrical Schematic, S-80 • S-85 Perkins 804D-33 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 215 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 804D-33 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 216 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)

  • Page 217: Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  • Page 218 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Perkins 804D- 33 Models (AN SI / C SA) Ground Control Box, S-80 • S-85 Perkins 804D-33 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 219 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Perkins 804D-33 M odels ( ANSI / C SA) Platform Control Box, S-80 • S-85 Perkins 804D-33 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 220: Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (Ansi / Csa)205

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)

  • Page 221: Electrical Schematic, S-80 • S-85 - Continental Tme27 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
  • Page 222 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Conti nental TM E27 M odels (AN SI / CSA) Electrical Schematic, S-80 • S-85 Continental TME27 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 223 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Continental TME27 Models (ANSI / CSA) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 224 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)

  • Page 225: Ground Control Box, S-80 • S-85 - Continental Tme27 Models (Ansi / Csa)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
  • Page 226 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - C onti nental TME27 M odels ( ANSI / C SA) Ground Control Box, S-80 • S-85 Continental TME27 Models (ANSI / CSA) S®-80 • S®-85 • S®-80X Part No.
  • Page 227 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Conti nental TM E27 M odels ( ANSI / CSA) Platform Control Box, S-80 • S-85 Continental TME27 Models (ANSI / CSA) Part No. 1269074GT S®-80 •...

  • Page 228: Platform Control Box, S-80 • S-85 - Continental Tme27 Models (Ansi / Csa)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)

  • Page 229: Electrical Schematic, S-80 • S-85 - Deutz Td2.9 L4 Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Page 230 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Deutz TD 2.9 L4 M odels (CE) Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 231 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2.9 L4 Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 232 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Page 233 March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)

  • Page 234: Ground Control Box, S-80 • S-85 Deutz Td2.9 L4 Models (Ce)

    Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2.9 L4 M odels (C E) Ground Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 235 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Deutz TD 2.9 L4 M odels (CE) Platform Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 236: Platform Control Box, S-80 • S-85 - Deutz Td2.9 L4 Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)

  • Page 237: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 238 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Deutz TD 2011L04i Models (CE) Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 239 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 240 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)

  • Page 241: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Page 242 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2011L04i M odels (C E) Ground Control Box, S-80 • S-85 Deutz TD2011L04i Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 243 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Deutz TD 2011L04i M odels (CE) Platform Control Box, S-80 • S-85 Deutz TD2011L04i Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 244: Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)

  • Page 245: Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  • Page 246 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Perkins 804D-33 M odels (C E) Electrical Schematic, S-80 • S-85 Perkins 804D-33 Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 247 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 804D-33 Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 248 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)

  • Page 249: Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (Ce)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  • Page 250 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Perkins 804D- 33 Models (CE) Ground Control Box, S-80 • S-85 Perkins 804D-33 Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 251 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Perkins 804D-33 M odels (C E) Platform Control Box, S-80 • S-85 Perkins 804D-33 Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 252: Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)

  • Page 253: Electrical Schematic, S-80 • S-85 - Continental Tme27 Models (Ce)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  • Page 254 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Conti nental TM E27 M odels (CE) Electrical Schematic, S-80 • S-85 Continental TME27 Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 255 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Continental TME27 Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 256 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)

  • Page 257: Ground Control Box, S-80 • S-85 - Continental Tme27 Models (Ce)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  • Page 258 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - C onti nental TME27 M odels (C E) Ground Control Box, S-80 • S-85 Continental TME27 Models (CE) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 259 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Conti nental TM E27 M odels (C E) Platform Control Box, S-80 • S-85 Continental TME27 Models (CE) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 260: Platform Control Box, S-80 • S-85 - Continental Tme27 Models (Ce)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)

  • Page 261: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (As)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Page 262 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Deutz TD 2011L04i Models (AS) Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (AS) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 263 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Deutz TD2011L04i Models (AS) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 264 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)

  • Page 265: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (As)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Page 266 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - D eutz TD2011L04i M odels ( AS) Ground Control Box, S-80 • S-85 Deutz TD2011L04i Models (AS) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 267 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Deutz TD 2011L04i M odels (AS) Platform Control Box, S-80 • S-85 Deutz TD2011L04i Models (AS) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 268: Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (As)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)

  • Page 269: Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (As)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  • Page 270 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Perkins 804D-33 M odels ( AS) Electrical Schematic, S-80 • S-85 Perkins 804D-33 Models (AS) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 271 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Perkins 804D-33 Models (AS) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 272 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)

  • Page 273: Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (As)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  • Page 274 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - Perkins 804D- 33 Models (AS) Ground Control Box, S-80 • S-85 Perkins 804D-33 Models (AS) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 275 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Perkins 804D-33 M odels ( AS) Platform Control Box, S-80 • S-85 Perkins 804D-33 Models (AS) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 276: Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (As)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)

  • Page 277: Electrical Schematic, S-80 • S-85 - Continental Tme27 Models (As)

    March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  • Page 278 Service and Repair Manual March 2018 Elec trical Schem atic, S- 80 • S- 85 - Conti nental TM E27 M odels (AS) Electrical Schematic, S-80 • S-85 Continental TME27 Models (AS) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 279 March 2018 Service and Repair Manual Electrical Schematic, S-80 • S-85 Continental TME27 Models (AS) Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 280 Service and Repair Manual March 2018 Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)

  • Page 281: Ground Control Box, S-80 • S-85 - Continental Tme27 Models (As)

    March 2018 Service and Repair Manual Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  • Page 282 Service and Repair Manual March 2018 Ground C ontrol Box, S-80 • S-85 - C onti nental TME27 M odels ( AS) Ground Control Box, S-80 • S-85 Continental TME27 Models (AS) S®-80 • S®-85 • S®-80X Part No. 1269074GT...
  • Page 283 March 2018 Service and Repair Manual Platform C ontrol Box, S-80 • S- 85 - Conti nental TM E27 M odels ( AS) Platform Control Box, S-80 • S-85 Continental TME27 Models (AS) Part No. 1269074GT S®-80 • S®-85 • S®-80X...

  • Page 284: Platform Control Box, S-80 • S-85 - Continental Tme27 Models (As)

    Service and Repair Manual March 2018 Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)

  • Page 285: Continental Options Schematic

    March 2018 Service and Repair Manual Continental Options Schematic...
  • Page 286 Service and Repair Manual March 2018 Continental Options Sc hem atic Continental Options Schematic S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 287: Deutz And Perkins Options Schematic

    March 2018 Service and Repair Manual Deutz and Perki ns Options Sc hem atic Deutz and Perkins Options Schematic Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 288 Service and Repair Manual March 2018 Deutz and Perkins Options Schematic...

  • Page 289: Platform Level Cutout, Cte Option

    March 2018 Service and Repair Manual Platform Level Cutout, CTE Option...
  • Page 290 Service and Repair Manual March 2018 Platform Level Cutout, CTE Opti on Platform Level Cutout, CTE Option S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 291: 12 Kw Hydraulic Generator Wiring Diagram

    March 2018 Service and Repair Manual 12 kW Hy draulic Gener ator Wiring Diagram 12 kW Hydraulic Generator Wiring Diagram Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 292 Service and Repair Manual March 2018 12 kW Hydraulic Generator Wiring Diagram...

  • Page 293: 12 Kw Hydraulic Generator Electrical Schematic

    March 2018 Service and Repair Manual 12 kW Hydraulic Generator Electrical Schematic...
  • Page 294 Service and Repair Manual March 2018 12 kW Hy draulic Gener ator El ectric al Schematic 12 kW Hydraulic Generator Electrical Schematic S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 295: Belt Driven Generator Option

    March 2018 Service and Repair Manual Belt Driven Gener ator Opti on Belt Driven Generator Option Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 296 Service and Repair Manual March 2018 Belt Driven Generator Option...

  • Page 297: Hydraulic Schematic, 2Wd Models

    March 2018 Service and Repair Manual Hydraulic Schematic, 2WD Models...
  • Page 298 Service and Repair Manual March 2018 Hydraulic Schem atic, 2WD M odels Hydraulic Schematic, 2WD Models S®-80 • S®-85 • S®-80X Part No. 1269074GT...

  • Page 299: Hydraulic Schematic, 4Wd Models

    March 2018 Service and Repair Manual Hydraulic Schem atic, 4WD M odels Hydraulic Schematic, 4WD Models Part No. 1269074GT S®-80 • S®-85 • S®-80X...
  • Page 300 Service and Repair Manual March 2018 Hydraulic Schematic, 4WD Models S®-80 • S®-85 • S®- 80X Part No. 1269074GT Servic e and R epair M anual March 2018...

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