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S80D-340
Terex S80D-340 Manuals
Manuals and User Guides for Terex S80D-340. We have
1
Terex S80D-340 manual available for free PDF download: Service And Repair Manual
Terex S80D-340 Service And Repair Manual (301 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 29 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Oil Specifications
16
Hydraulic Component Specifications
19
Manifold Component Specifications
20
Continental TME27 Engine Specifications
21
Deutz Td2011L04I Engine Specifications
22
Deutz TD 2.9 Engine Specifications
23
Machine Torque Specifications
26
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Platform Controls
32
ALC-500 Circuit Board
32
How to Remove the ALC-500 Circuit Board
32
Joysticks
33
How to Adjust the Joystick Max-Out Setting
33
How to Adjust the Joystick Ramp Rate Setting
34
How to Adjust the Joystick Threshold Setting
36
How to Calibrate the Boom Angle Sensor
37
Platform Components
38
Platform
38
How to Remove the Platform Leveling Slave Cylinder
39
How to Bleed the Slave Cylinder
39
Platform Rotator
40
How to Remove the Platform Rotator
40
How to Bleed the Platform Rotator
41
Platform Overload System
42
Jib Boom Components
45
Jib Boom
45
Jib Boom Lift Cylinder
46
Boom Components
47
Cable Track
47
How to Remove the Cable Track, S-80
47
How to Repair the Cable Track
49
Boom
49
How to Shim the Boom
49
How to Remove the Boom
50
Boom Lift Cylinder
52
Boom Extension Cylinder
54
Boom Extend/Retract Cables
56
How to Adjust the Extend/Retract Cables
56
How to Replace the Boom Extend/Retract Cables
58
Platform Leveling Master Cylinder
60
Primary Boom Angle Sensor, S-80X
61
Engines
63
RPM Adjustment
63
Flex Plate
63
How to Remove the Flex Plate
63
How to Install the Flex Plate
66
How to Install the Pump and Bell Housing Assembly
67
Ground Controls
68
Control Relays
68
Hydraulic Pumps
69
Function Pump
69
Drive Pump
70
How to Prime the Drive Pump
71
Manifolds
72
Function Manifold
74
Valve Adjustments - Function Manifold
74
How to Adjust the System Relief Valve
74
How to Adjust the Boom down Relief Valve
74
How to Adjust the Boom Extend Relief Valve
75
Brake/Two-Speed Manifold Components
76
Turntable Rotation Manifold Components
77
Platform Rotate Manifold Components
78
Platform Manifold Components, S-80
79
Platform Manifold Components, S-85
80
Valve Adjustments - Traction Manifold
85
Valve Coils
86
Valve Coil Resistance Specifications
86
Fuel and Hydraulic Tanks
88
Fuel Tank
88
Hydraulic Tank
89
Turntable Rotation Components
91
Turntable Rotation Drive Hub Assembly
91
How to Remove the Turntable Rotation Drive Hub Assembly
91
How to Remove the Turntable Rotation Hydraulic Motor
92
How to Adjust the Turntable Rotation Gear Backlash
93
Steer Axle Components
95
Yoke and Drive Hub
95
Drive Motors
96
Drive Hubs
96
Steer Cylinders
97
Non-Steer Axle Components
98
Drive Motor
98
Drive Hub
98
Oscillating Axle Components
99
Oscillate Axle Cylinders
99
Oscillate Directional Valve
100
How to Adjust the Oscillate Relief Valve
100
How to Set up the Directional Valve Linkage
101
Fault Codes
103
Control System Fault Codes
104
How to Retrieve Control System Fault Codes
104
Control System Fault Codes
105
Fault Code Display - Deutz and Perkins Models
108
How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models
108
22 Models
108
Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models
110
Main Menu Structure - Deutz D 2.9 L4 Models
111
Main Menu Structure - Perkins 404F-22 Models
112
Deutz D 2.9 L4 Engine Fault Codes
113
Perkins 404F-22 Engine Fault Codes
124
Continental TME27 Engine Fault Codes
126
How to Clear Engine Fault Codes from the ECM
126
Continental TME27 Engine Fault Codes
127
Schematics
132
Electrical Symbol Legend
133
Hydraulic Symbols Legend
134
Relay and Fuse Panel Legend - Deutz Td2011L04I
135
Relay and Fuse Panel Legend - Perkins 804D-33
136
Connector Pin Legends
137
Continental TME27 Engine Harness
141
S-80X Ground Control Box Wiring Diagram
143
Deutz TD2.9 L4 Engine Harness
145
Perkins 404F-22T Engine Harness
147
Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
149
Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
153
Platform Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA)
155
Electrical Schematic, S-80X - Deutz Td2011L04I Models (ANSI / CSA)
157
Ground Control Box, S-80X - Deutz Td2011L04I Models (ANSI / CSA)
161
Platform Control Box, S-80X Deutz Td2011L04I Models (ANSI / CSA)
163
Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
165
Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
169
Platform Control Box, S-80X Perkins 404F-22T Models (ANSI / CSA)
171
Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
173
Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
177
Platform Control Box, S-80X Perkins 804D-33 Models (ANSI / CSA)
179
Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
181
Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
185
Platform Control Box, S-80X Continental TME27 Models (ANSI / CSA)
187
Electrical Schematics, S-80X - ANSI and CSA Models
149
Electrical Schematics, S-80, S-85 - ANSI and CSA Models
189
Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
189
Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
193
Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
196
Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (ANSI / CSA)
197
Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (ANSI / CSA)
201
Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (ANSI / CSA)
204
Electrical Schematic, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)
205
Ground Control Box, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)
209
Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
213
Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
217
Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)205
220
Electrical Schematic, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
221
Ground Control Box, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
225
Platform Control Box, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
228
Electrical Schematics, S-80, S-85 - CE Models
229
Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
229
Ground Control Box, S-80 • S-85 Deutz TD2.9 L4 Models (CE)
234
Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
236
Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (CE)
237
Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (CE)
241
Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (CE)
244
Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
245
Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
249
Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
252
Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
253
Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
257
Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
260
Electrical Schematics, S-80, S-85 - as Models
261
Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (AS)
261
Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (AS)
265
Platform Control Box, S-80 • S-85 - Deutz Td2011L04I Models (AS)
268
Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
269
Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
273
Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
276
Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
277
Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
281
Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
284
Schematics - Options
285
Continental Options Schematic
285
Deutz and Perkins Options Schematic
287
Platform Level Cutout, CTE Option
289
12 Kw Hydraulic Generator Wiring Diagram
291
12 Kw Hydraulic Generator Electrical Schematic
293
Belt Driven Generator Option
295
Hydraulic Schematics
297
Hydraulic Schematic, 2WD Models
297
Hydraulic Schematic, 4WD Models
299
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